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Chapter 1
Introduction
Fig 1.1 Offshore wind farm using 5MW turbines RE power 5M in the North Sea off the coast of Belgium.
A wind turbine is a device that converts kinetic energy from the wind, also called wind energy,
into mechanical energy; a process known as wind power. If the mechanical energy is used to produce
electricity, the device may be called a wind turbine or wind power plant. If the mechanical energy is used to
drive machinery, such as for grinding grain or pumping water, the device is called a windmill or wind pump.
Similarly, it may be referred to as a wind charger when used for charging batteries.
The result of over a millennium of windmill development and modern engineering, today's wind turbines are
manufactured in a wide range of vertical and horizontal axis types. The smallest turbines are used for
applications such as battery charging or auxiliary power on boats; while large grid-connected arrays of
turbines are becoming an increasingly important source of wind power-produced commercial electricity.
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Fig 1.2the three primary types:VAWT Savonius, HAWT towered; VAWT Darrieus as they appear in
operation
Wind turbines can rotate about either a horizontal or a vertical axis, the former being both older and more
common.
also use direct drive of an annular generator. Some models operate at constant speed, but more energy can be
collected by variable-speed turbines which use a solid-state power converter to interface to the transmission
system. All turbines are equipped with protective features to avoid damage at high wind speeds,
by feathering the blades into the wind which ceases their rotation, supplemented by brakes.
wind
advantage
sites
when
example
on
include the low rotational speed with the consequential higher torque and hence higher cost of the drive
train, the inherently lower power coefficient, the 360 degree rotation of the aero foil within the wind flow
during each cycle and hence the highly dynamic loading on the blade, the pulsating torque generated by
some rotor designs on the drive train, and the difficulty of modeling the wind flow accurately and hence the
challenges of analyzing and designing the rotor prior to fabricating a prototype.
With a vertical axis, the generator and gearbox can be placed near the ground, using a direct drive from the
rotor assembly to the ground-based gearbox, hence improving accessibility for maintenance.
When a turbine is mounted on a rooftop, the building generally redirects wind over the roof and this can
double the wind speed at the turbine. If the height of the rooftop mounted turbine tower is approximately
50% of the building height, this is near the optimum for maximum wind energy and minimum wind
turbulence. It should be borne in mind that wind speeds within the built environment are generally much
lower than at exposed rural sites, noise may be a concern and an existing structure may not adequately resist
the additional stress.
Another type of vertical axis is the Parallel turbine similar to the cross flow fan or centrifugal fan it uses
the ground effect. Vertical axis turbines of this type have been tried for many years: a large unit producing up
to 10 kW was built by Israeli wind pioneer Bruce Brill in 1980s: the device is mentioned in Dr. Moshe Dan
Hirsch's 1990 report, which decided the Israeli energy department investments.
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Chapter-2
Literature review
2.1 Bentz equation:
This is main equation which gives complete relation between rotor diameters, wind speed, total
surface ratio (TSR) etc. We have adopted the relation according to Bentz equation in our design hypothesis.
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And
(1)
(2)
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Chapter-3
Project introduction.
Before going to our project details, first we will discuss some of the technical problems faced by present
wind power plant.
3.1 Problems
3.1.1 Deflection of wind.
Whenever the wind strikes the wind turbine rotor the wind turbine harness the energy of the wind. So there is
a decrease in wind speed at the output of rotor. The velocity drop will be around 60 80% of the inlet
velocity of wind. This velocity drop causes the deflection of wind away from turbine.
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Multistage arrangement
The rotar are arrang over a turbine with gradient increase in the rotar diameter. The rotor are attached to the
different shafts which facilitates independent rotation.
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Step 2: Fabrication
The prototype is fabricated as per the design with the available material.
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Chapter-4
Design process
4.1 Design of prototype
The design process involves in the following discussion.
1) Airfoil :Blade of any wind turbine consists particular airfoil structure to suit the purpose of the
application, Static balancing and maximum airfoil efficiency. For the development of the blade
structure of the prototype, NACA 2412 was considered.
Solid shaft
Solid shaft attachment
Hollow shaft
Hollow shaft attacher
Wind blade
Holder
Base ( pillar )
platform
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Traditional design is adopted to design the shaft we are considering the loads like bending loads, torsional
load, deflection to decide the specification of shafts like diameter, length.
2
16 ( C M M ) +(C T T ) 1
d 0=
max
1K 4
1
3
(3)
Assumed k =0.4
T max=
y
44
=
2N 22
CM = 1.5
CT =1.8
Obtained K= 0.52
On solving equation (1)
d 0=
d i 25
=
=48.07 mm
K 0.52
Available shaft = 50 mm
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d0 = 50mm
di = 25mm
16T
3
d
d= 3
(4)
16 T
s
Where s=11.121
d=
16T
s
(5)
16
(C T T )2 +( C M M )2 (6)
12
Reff Reff
52 mm
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15 10
85 LHS mm
RHS
V s= r h
(r = 5) (h = 85)
Vs = 6672.5 mm3
Centre of gravity acts on 42.5mm from reference extra part
V e = ( R 2r 2 )h
(7)
V e = ( 17252 )64
Ve= 53053 mm3
VT = Ve + Vs = 5972.5 mm3
Action of center of gravity of whole object
L1 =
V S LS +V e Le
V s Ls +V e
(8)
L1 = 51.8 mm
Total couple
T L =mL1 VL
TL = 3.09 * 106
On RHS
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V S =R2L
Vs = 78.5 * L
@
Ls =
L
2
VsLs= 39.25 L2
Balancer
V B = ( R 2r 2 )Lh [R=17, r= 5, L= 52]
VB = 43105.92
@ LB = (L-26)
L1 =
( 39.25L2 ) +(43105.92)(L26)
V S +V B
Total couple
TL = m * L1
Equating Total couple
2
39.25 L +(43105.92)(L26)
2
6
( 39.25 L + 43105 )=3.0910
(39.25 L+43105)
On solving
L = 90.75 mm
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m = Q
(9)
m = 1.25 * 2.5
m2 = 9.765 Kg
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(10)
15
Equating 1 & 2
R 2=
R=
2P
V 3
21595.11
=0.151m=15.1 cm
1.233.14333
3
2
= 1.2
40mm
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16mm
38mm
16mm
33mm
16
L1
143mm
L2
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4.3Part design:
These are the part designs of each part of multi stage turbine which are designed as per the calculated
specification.
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4.3.4Holder:-
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Fig-4.7 Holder
Chapter-5
Fabrication of prototype
Fabrication can be explained in two stages
1. Fabrication of parts
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2. Fabrication of assembly
Wind blade
The blades are fabricated with help of carpenter.Blades are fabricated as per the designed
specification we have used the teak beading wood as a material for blades which is water resistible, light
weight, strong, smooth surface.
Pillar
We employed the mechanical rod for purpose of pillar. We have used MS studs which are available
in market. It can hold the load of up to 6tons.
Holder
The holder is machined as per the part design. We have used the MS steel for this purpose which
provides high damping, strength and support stability to the shafts.
Assembly
The assembly is carried out in following steps.
1. It starts with installation of bearings inside the pocket of hallow shaft we have used bearing with
specification 6201. Inside this solid shaft is attaches to the hallow shaft.
2. The assembly of hallow and solid shaft are assembled inside the bearings which is facially attached
to the holder. The bearing here is 6206. This type of shaft arrangement is called step wise face
installation.
3. The holder is drilled with holes at the base. The studs are connected to these holes and other side of
rod are attached to base. Here we used plywood sheet which is embedded with aluminum which acts
as damper at the base.
4. Each blades is attached to the solid grooves of the solid attacher with the help of grub screws.
5. The entire attacher arrangement is a rotor, this rotor is attached to the shafts by means of face joint
arrangement.
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Final assembly.
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24
Rotor 2
Rotor 3
5 - Studs
6 Solid base
7 Solid shaft
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Power is measured in terms of Voltage. Voltage is measured from Generator. Due to the
unavailability of generator for small scale we are Using DC motor (40v) as a Generator.
5. Platform and Pillar:
For the platform we are using the Plywood sheet. We connected Studs (M6) between Holder and
base which provides altitude, Support, Vibration Damping to the Turbine.
5.3 Testing
5.3.1 Over all aim of Testing is to obtain the output from following cases.
1. Single stageturbine.
2. Multistage with dependent rotors.
3. Multistage criss wing turbine
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VAi, VBi, andVCi Input velocity at rotor A, rotor B, and rotor C respectively.
VAo, VBo, and VCo output velocity at rotor A, rotor B, and rotor C respectively.
All the Velocities are in m/s,
Voltages are in mV (mili volt),
Source distance in cm (centimeter),
Speed in rpm.
Source
no
distance
30
VAi
12.2
VAo
4.8
Vco
3.2
Voltage
Total
V1
V2
voltage
374
00
374
Speed
243
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Source
no
distance
30
VAi
12.1
VAo
4.8
Vci
3.6
Vco
1.2
Voltage
Total
V1
V2
votage
312
00
312
Speed
226
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Source
no
distance
30
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VAi
12.4
Vao
5.2
Vbi
4.8
Vbo
3.7
Vci
3.2
Vco
1.2
Voltage
Total
Speed
V1
V2
voltage
hallow
solid
298
260
558
226
186
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Chapter-6
For single stage wind turbine critical velocity starts at 12.2m/sec but for multi stage it is at m/sec.
The criss wing arrangement is more effective (more speed) over parallel wing under same velocity so
gave a test for criss.
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Fig. no 6.1
From the fig 5.3 it is observe that with increase in the wind speed output of both single stage and multi
stage also increases. At a wind speed 12.4 m/sec it is observe that output in single stage is 374mv but with
multi stage it is 558mv because we are generating energy from two generators. Which clearly show that in
multi stage we can gain maximum energy than a single stage.
The highest output is obtained with MSCThe difference of output between and SS is gradually increasing
with respect to wind speed.
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fig.no 6.2
By considering, when it is compared output of MSC, MSDR and SSfor wind speed 12 m/sec output of
586 mv of MSC and 312 mv fromMSDR and 374 mv from SSthis gain gradually increase with increase in
speed.
According to the outputMSC increases output by 36% over single stage. Multi Stage Criss increases 46%
over MSDR.Overall we can say that the Multi Stage Criss wing is more efficient than MSDR and SS.
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Fig.no 6.3
Similar observation are seen as that of voltage of solid shaft. By observing voltage of both shafts we can say
that MSC will give maximum amount of energy than MSDR.
Overall MSC gives maximum output than a MSDR while comparing the readings
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Chapter-7
Scope of technology
7.1 Advantages
1) Increase in output
Results from our experimentation shows that with same wind speed output of turbine is
increased by 4.6 times with multistage wind turbine.
2) Critical velocity
Results from our experiments shows that the critical velocity of single stage is 5 m/sec. but
under MSWT the critical velocity is 4m/sec. it is caused due to the effect of multistage arrangement.
It pretends that the critical velocity can be decreased by 10 15% with MSWT concept. So
even under 15% less wind speed the turbine action is initiated. So we can generate wind from this
wind speed itself. This can be considered as one of the indirect advantage of MSWT.
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7.2 Limitations
1. High initial investments
As the arrangement contains more number of rotors, reduction gears, additional generators as per our
calculations we can say that the initial investment is 1.6times the investment of present wind turbine.
2. Design in complex
As it contains the step shaft arrangement with multiple rotors, design in complex. Here we also
need to consider dynamic balancing of turbine but in present wind turbine the static balance is more
sufficient.
5. More noise
As it creates more vertex and turbulence it produces more noise compared to conventional wind
turbines.
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Conclusion
We can come to the following inference by analyzing experimentally obtained results.
The critical speed of turbine in single stage is 8.5m/sec. but with multistage combination its
Over all the results from testing of prototype shows that Multistage Wind turbine increase power output by
4.6 times the single stage turbine with the same available wind speed. The maximum efficiency can be
obtained with Multistage Criss wing.
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References
[1]
Joanna L lewis, Building a national wind turbine industry, international journal of technology and
[2]
[3]
[4]
[5]
[6]
1982.
Eldritch .FR, wind machines, II edition, the MITRE energy resources and environmental series,
[7]
[8]
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