Escolar Documentos
Profissional Documentos
Cultura Documentos
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/046/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
20
12629
------
-------
-------
------
Acceptable
CS 19
20
12632
------
-------
-------
------
Acceptable
CS 20
20&21
12634
------
-------
-------
------
Acceptable
CS 21
21&22
12637
5100-5400
80
L/F
15
Repair
CS 22
22&23
12640
1200-1500
90
Slag
Repair
CS 23
23&24
12642
6300-6600
75
Slag
16
Repair
CS 24
24
12645
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/053/10
MATERIAL
SAILMA350HI
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
EN1712
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
39
dB
-----
TRANS dB
+6
EN1712
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.
Thk (mm)
Segments
Result
LS 3
12
1900
No Recordable Indications
Acceptable
LS 7
16
2380
No Recordable Indications
Acceptable
LS 8
16
2380
No Recordable Indications
Acceptable
CS 5
12
7904
No Recordable Indications
Acceptable
CS 6
12&16
8112
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/041/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-001 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
001
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/042/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-002 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
002
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/043/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-003 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
003
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/044/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-004 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
004
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/045/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-005 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
005
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/046/09
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers
Project
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
4 MHz
8X9mm
0-150
48
-----
+14
+2
4 MHz
10MM
0-100
22
-----
+6
+2
Reporting Level
RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-006 as per the details given above and the results are as follows
TOWER NO.
JOINT
NO
THK
(mm)
WELD LENGTH
(mm)
OBSERVATION
Result
006
J1
32
250
No Recordable Indications
ACCEPTABLE
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/062/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
4 MHz
Reporting Level
8X9mm
0-150
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-050-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 26
16
760
------
-------
-------
------
ACC
LS 27
18
2440
------
-------
-------
------
ACC
LS 28
18
2440
------
-------
-------
------
ACC
LS 29
18
2440
------
-------
-------
------
ACC
LS 30
20
2440
------
-------
-------
------
ACC
LS 31
25
2440
(0-300
75
Slag
Repair
LS 32
25
2440
------
-------
-------
------
ACC
LS 33
30
2420
------
-------
-------
------
ACC
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/070/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
OF TOWER NO : ME-74.5-051-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 19
16
No Recordable Indications
ACC
LS 23
16
No Recordable Indications
ACC
CS 20
16
No Recordable Indications
ACC
CS 24
16
No Recordable Indications
ACC
CS 25
16
No Recordable Indications
ACC
CS 26
16
No Recordable Indications
ACC
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/052/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
OF TOWER NO : ME-74.5-052-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 18
16
No Recordable Indications
ACC
LS 24
16
No Recordable Indications
ACC
CS 21
16
No Recordable Indications
ACC
CS 24
16
No Recordable Indications
ACC
CS 26
16
No Recordable Indications
ACC
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/048/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
54
dB
-----
TRANS dB
+14
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED AREAS
OF TOWER NO : ME-74.5-053-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 1
20
No Recordable Indications
ACC
LS 6
10
No Recordable Indications
ACC
LS 8
12
No Recordable Indications
ACC
CS 2
10
No Recordable Indications
ACC
CS 3
10
No Recordable Indications
ACC
CS 9
12
No Recordable Indications
ACC
CS 10
12
No Recordable Indications
ACC
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/067/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10,12,20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
42
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
Result
Defect Depth
LS 1
20
500
(0-300)
75
Slag
Repair
LS 2
10
1296
------
-------
-------
------
Accepted
LS 3
10
2298
------
-------
-------
------
Accepted
LS 4
10
2296
------
-------
-------
------
Accepted
LS 5
10
2294
------
-------
-------
------
Accepted
LS 6
10
2292
------
-------
-------
------
Accepted
LS 7
12
2290
------
-------
-------
------
Accepted
LS 8
12
2288
------
-------
-------
------
Accepted
LS 9
12
2286
(1200-1500)
85
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/066/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10,12,20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
42
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
Result
Defect Depth
CS 1
20
7697
------
-------
-------
------
Accepted
CS 2
10
7709
(3600-3900)
150
Slag
Repair
CS 3
10
7784
------
-------
-------
------
Accepted
CS 4
10
7978
(3000-3300)
75
Slag
Repair
CS 5
10
8173
------
-------
-------
------
Accepted
CS 6
10
8367
------
-------
-------
------
Accepted
CS 7
10 & 12
8561
(2100-2400)
150
Slag
Repair
CS 8
12
8755
(5100-5400)
85
Slag
Repair
CS 9
12
8949
------
-------
-------
------
Accepted
CS 10
12
9142
------
-------
-------
------
Accepted
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/070/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10,12,20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
42
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
Result
Defect Depth
CS 1
20
7697
------
-------
-------
------
Accepted
CS 2
10
7709
(3600-3900)
150
Slag
Repair
CS 3
10
7784
------
-------
-------
------
Accepted
CS 4
10
7978
(3000-3300)
75
Slag
Repair
CS 5
10
8173
------
-------
-------
------
Accepted
CS 6
10
8367
------
-------
-------
------
Accepted
CS 7
10 & 12
8561
(2100-2400)
150
Slag
Repair
CS 8
12
8755
(5100-5400)
85
Slag
Repair
CS 9
12
8949
------
-------
-------
------
Accepted
CS 10
12
9142
------
-------
-------
------
Accepted
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/070/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 26
16
760
------
-------
-------
------
Acceptable
LS 27
18
2440
------
-------
-------
------
Acceptable
LS 28
18
2440
------
-------
-------
------
Acceptable
LS 29
18
2440
------
-------
-------
------
Acceptable
LS 30
20
2440
------
-------
-------
------
Acceptable
LS 31
25
2440
------
-------
-------
------
Acceptable
LS 32
25
2440
------
-------
-------
------
Acceptable
LS 33
30
2420
300-600
150
Slag
10
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/069/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 29
16
12145
------
-------
-------
------
Acceptable
CS 30
16 & 18
12147
0-300
100
Slag
10
Repair
CS 31
18
12153
------
-------
-------
------
Acceptable
CS 32
18
12159
0-300
75
Slag
10
Repair
CS 33
18 & 20
12165
------
-------
-------
------
Acceptable
CS 34
20 & 25
12171
3900-4200
85
Slag
10
Repair
CS 35
25
12177
------
-------
-------
------
Acceptable
CS 36
25 & 30
12183
------
-------
-------
------
Acceptable
CS 37
30
12189
5400-5700
125
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/076/09
NOV 2, 2009
NOV 3, 2009
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
o
Angle 60
4 MHz
8X9mm
0-150
43
Angle 70o
4 MHz
8X9mm
0-100
51
Reporting Level
dB
TRANS dB
-----
+14
+2
-----
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 33
30
No Recordable Indications
Acceptable
CS 30
16 & 18
No Recordable Indications
Acceptable
CS 32
18
No Recordable Indications
Acceptable
CS 34
20 & 25
No Recordable Indications
Acceptable
CS 37
30
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/072/09
NOV 2, 2009
NOV 3, 2009
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
42
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows
Joint No.
CS 29
12145
CS 30
12147
CS 31
12153
CS 32
12159
CS 33
12165
CS 34
12171
CS 35
12177
CS 36
12183
CS 37
12189
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
20% UT WITNESS
Inspecting Authority
METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com
REPORT NO:
SENS/ME/UT/091/09
C.P.SATHIYAMURTHY
Project :Ultrasonic Testing on Identification No: ME-SEL-DU-02-001, 002, 003, 004, 005, 006, 007, 008, 009, 010
PARAMETERS
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Crystal Size
Superssion
Ref dB
MODOSONIC
Angle 60
Normal Froba
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
43
-----
+14
4 MHz
10
0-100
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-02-001,002,003,004,005,006,
007,008,009,010 as per the details given above and the results are as follows
OBSERVATION
Tower
No.
Joint No.
Thk (mm)
Weld Length
(mm)
001
J1
32
200
------
-------
-------
------
002
J1
32
200
------
-------
-------
------
003
J1
32
200
------
-------
-------
------
004
J1
32
200
------
-------
-------
------
005
J1
32
200
------
-------
-------
------
006
J1
32
200
------
-------
-------
------
007
J1
32
200
------
-------
-------
------
008
J1
32
200
------
-------
-------
------
009
J1
32
200
------
-------
-------
------
010
J1
32
200
------
-------
-------
------
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect
Depth
Inspecting Authority
RT NO:
/UT/091/09
, 010
inal welding
27 REV.02
NING LEVEL
TRANS dB
+2
004,005,006,
Result
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
ng Authority
METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com
REPORT NO:
SENS/ME/UT/089/09
C.P.SATHIYAMURTHY
Project :Ultrasonic Testing on Identification No: ME-SEL-DU-01-001, 002, 003, 004, 005, 006, 008
PARAMETERS
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Crystal Size
Superssion
Ref dB
MODOSONIC
Angle 60
Normal Froba
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
43
-----
+14
4 MHz
10
0-100
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-01-001,002,003,004,005,006,008
as per the details given above and the results are as follows
OBSERVATION
Tower
No.
Joint No.
Thk (mm)
Weld Length
(mm)
001
J1
32
250
------
-------
-------
------
002
J1
32
250
------
-------
-------
------
003
J1
32
250
------
-------
-------
------
004
J1
32
250
------
-------
-------
------
005
J1
32
250
------
-------
-------
------
006
J1
32
250
------
-------
-------
------
008
J1
32
250
------
-------
-------
------
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect
Depth
Inspecting Authority
RT NO:
/UT/089/09
inal welding
27 REV.02
NING LEVEL
TRANS dB
+2
04,005,006,008
Result
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
ng Authority
METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com
REPORT NO:
SENS/ME/UT/090/09
C.P.SATHIYAMURTHY
PARAMETERS
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
32mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
Superssion
OPERATING PROCEDURE
G:QA:27 REV.02
Range
SCANNING LEVEL
Ref dB
MODOSONIC
Angle 60
Normal Froba
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
43
-----
+14
4 MHz
10
0-100
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-01-007,009 REPAIRS RECTIFIED
as per the details given above and the results are as follows
Tower
No.
Joint No.
Thk (mm)
OBSERVATION
Result
007
J1
32
No Recordable Indications
Acceptable
009
J2
32
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
RT NO:
/UT/090/09
inal welding
27 REV.02
NING LEVEL
TRANS dB
+2
RS RECTIFIED
Result
Acceptable
Acceptable
ng Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/070/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 19
16
(300-600)
No Recordable Indications
Acceptable
LS 23
16
(300-600)
No Recordable Indications
Acceptable
CS 20
16
(6000-6300)
No Recordable Indications
Acceptable
CS 24
16
(5100-5400)
No Recordable Indications
Acceptable
CS 25
16
(4200-4500)(4800-5100)
No Recordable Indications
Acceptable
CS 26
16
(4500-4800)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/055/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 11
14
9142
------
-------
-------
------
Acceptable
CS 12
14
9302
4200-4500
175
Slag
Repair
CS 13
14
9495
300-600
100
Slag
Repair
CS 14
14
9687
------
-------
-------
------
Acceptable
CS 15
14
9880
6600-6900
150
Slag
Repair
CS 16
14
10072
------
-------
-------
------
Acceptable
CS 17
14
10264
------
-------
-------
------
Acceptable
CS 18
14 & 16
10455
------
-------
-------
------
Acceptable
CS 19
16
10647
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/056/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 10
14
1895
------
-------
-------
------
Acceptable
LS 11
14
2283
------
-------
-------
------
Acceptable
LS 12
14
2281
0-300
150
Slag
Repair
LS 13
14
2279
0-300
85
Slag
Repair
LS 14
14
2276
------
-------
-------
------
Acceptable
LS 15
14
2274
------
-------
-------
------
Acceptable
LS 16
16
2272
0-300
130
Slag
Repair
LS 17
16
2270
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/059/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14 /16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 12
14
(0-300)
No Recordable Indications
Acceptable
LS 13
14
(0-300)
No Recordable Indications
Acceptable
LS 16
16
(0-300)
No Recordable Indications
Acceptable
CS 12
14
(4200-4500)
No Recordable Indications
Acceptable
CS 13
14
(300-600)
No Recordable Indications
Acceptable
CS 15
14
(6600-6900)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/057/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 20
16
10647
------
-------
-------
------
Acceptable
CS 21
16
10768
------
-------
-------
------
Acceptable
CS 22
16
10964
6300-6600
80
Slag
Repair
CS 23
16
11161
0-300, 3000-3300
100
Slag
7, 6
Repair
CS 24
16
11358
------
-------
-------
------
Acceptable
CS 25
16
11554
------
-------
-------
------
Acceptable
CS 26
16
11750
6900-7200
125
Slag
Repair
CS 27
16
11946
900-1200,
2700-3000
85, 145
Slag
6, 6
Repair
CS 28
16
12142
1500-1800
175
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/058/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 18
16
1437
------
-------
-------
------
Acceptable
LS 19
16
2345
------
-------
-------
------
Acceptable
LS 20
16
2343
300-600
125
Slag
Repair
LS 21
16
2341
------
-------
-------
------
Acceptable
LS 22
16
2339
300-600
100
Slag
Repair
LS 23
16
2337
------
-------
-------
------
Acceptable
LS 24
16
2335
------
-------
-------
------
Acceptable
LS 25
16
2333
900-1200
150
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/061/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 20
16
300-600
No Recordable Indications
Acceptable
LS 22
16
300-600
No Recordable Indications
Acceptable
LS 25
16
900-1200
No Recordable Indications
Acceptable
CS 22
16
6300-6600
No Recordable Indications
Acceptable
CS 23
16
0-300, 3000-3300
No Recordable Indications
Acceptable
CS 26
16
6900-7200
No Recordable Indications
Acceptable
CS 27
16
900-1200, 2700-3000
No Recordable Indications
Acceptable
CS 28
16
1500-1800
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/083/09
NOV 6, 2009
NOV 7, 2009
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 20
16
900-1200
No Recordable Indications
Acceptable
LS 23
16
0-300
No Recordable Indications
Acceptable
CS 21
16
0-300
No Recordable Indications
Acceptable
CS 23
16
3000-3300
No Recordable Indications
Acceptable
CS 26
16
0-300
No Recordable Indications
Acceptable
CS 28
16
6600-6900
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/087/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-054-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 7
12
0-300
No Recordable Indications
Acceptable
CS 2
10
5400-5700
No Recordable Indications
Acceptable
CS 5
10
600-900
No Recordable Indications
Acceptable
CS 8
12
3300-3600
No Recordable Indications
Acceptable
CS 9
12
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/102/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 29
16
0-300, 6600-6900
No Recordable Indications
Acceptable
CS 32
18
6900-7200
No Recordable Indications
Acceptable
CS 33
18&20
0-300
No Recordable Indications
Acceptable
CS 36
25&30
3300-3600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/057/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 20
16
10647
------
-------
-------
------
Acceptable
CS 21
16
10768
------
-------
-------
------
Acceptable
CS 22
16
10964
6300-6600
80
Slag
Repair
CS 23
16
11161
0-300, 3000-3300
100
Slag
7, 6
Repair
CS 24
16
11358
------
-------
-------
------
Acceptable
CS 25
16
11554
------
-------
-------
------
Acceptable
CS 26
16
11750
6900-7200
125
Slag
Repair
CS 27
16
11946
900-1200,
2700-3000
85, 145
Slag
6, 6
Repair
CS 28
16
12142
1500-1800
175
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/070/09
DEC 7, 2009
DEC 8, 2009
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 4
10
900-1200
No Recordable Indications
Acceptable
CS 2
10
0-300
No Recordable Indications
Acceptable
CS 3
10
2400-2700
No Recordable Indications
Acceptable
CS 4
10
3300-3600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/068/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
20
7697
------
-------
-------
------
Acceptable
CS 2
10
7674
0-300
100
Slag
Repair
CS 3
10
7784
2400-2700
125
Slag
Repair
CS 4
10
7978
3300-3600
90
Slag
Repair
CS 5
10
8173
------
-------
-------
------
Acceptable
CS 6
10
8367
------
-------
-------
------
Acceptable
CS 7
10 & 12
8561
------
-------
-------
------
Acceptable
CS 8
12
8755
------
-------
-------
------
Acceptable
CS 9
12
8949
------
-------
-------
------
Acceptable
CS 10
12
9142
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/069/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 1
20
500
------
-------
-------
------
Acceptable
LS 2
10
1296
------
-------
-------
------
Acceptable
LS 3
10
2298
------
-------
-------
------
Acceptable
LS 4
10
2296
900-1200
125
Slag
Repair
LS 5
10
2294
------
-------
-------
------
Acceptable
LS 6
10
2292
------
-------
-------
------
Acceptable
LS 7
12
2290
------
-------
-------
------
Acceptable
LS 8
12
2288
------
-------
-------
------
Acceptable
LS 9
12
2286
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/106/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 11
14
9142
------
-------
-------
------
Acceptable
CS 12
14
9302
3600-3900
150
Slag
Repair
CS 13
14
9495
------
-------
-------
------
Acceptable
CS 14
14
9687
------
-------
-------
------
Acceptable
CS 15
14
9880
------
-------
-------
------
Acceptable
CS 16
14
10072
900-1200
125
Slag
Repair
CS 17
14
10264
300-600, 5400-5700
75, 175
Slag
6,8
Repair
CS 18
14 & 16
10455
------
-------
-------
------
Acceptable
CS 19
16
10647
6000-6300
150
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/105/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 10
14
1895
------
-------
-------
------
Acceptable
LS 11
14
2283
------
-------
-------
------
Acceptable
LS 12
14
2281
600-900
125
Slag
Repair
LS 13
14
2279
------
-------
-------
------
Acceptable
LS 14
14
2276
0-300
100
Slag
Repair
LS 15
14
2274
------
-------
-------
------
Acceptable
LS 15-1
14
2274
------
-------
-------
------
Acceptable
LS 16
16
2272
------
-------
-------
------
Acceptable
LS 17
16
2270
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/107/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14 /16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0-100
48
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 12
14
600-900
No Recordable Indications
Acceptable
LS 14
14
0-300
No Recordable Indications
Acceptable
CS 12
14
3600-3900
No Recordable Indications
Acceptable
CS 16
14
900-1200
No Recordable Indications
Acceptable
CS 17
14
300-600, 5400-5700
No Recordable Indications
Acceptable
CS 19
16
6000-6300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/069/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
SEL/F/QA/70
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 29
16
12145
------
-------
-------
------
Acceptable
CS 30
16 & 18
12147
0-300
100
Slag
10
Repair
CS 31
18
12153
------
-------
-------
------
Acceptable
CS 32
18
12159
0-300
75
Slag
10
Repair
CS 33
18 & 20
12165
------
-------
-------
------
Acceptable
CS 34
20 & 25
12171
3900-4200
85
Slag
10
Repair
CS 35
25
12177
------
-------
-------
------
Acceptable
CS 36
25 & 30
12183
------
-------
-------
------
Acceptable
CS 37
30
12189
5400-5700
125
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/204/09
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-175
51
-----
dB
TRANS dB
+14
+2
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 26
16
760
------
-------
-------
------
Acceptable
LS 27
18
2440
600-900
150
Slag
Repair
LS 28
18
2440
------
-------
-------
------
Acceptable
LS 29
18
2440
------
-------
-------
------
Acceptable
LS 30
20
2440
600-900
200
Slag
Repair
LS 31
25
2440
------
-------
-------
------
Acceptable
LS 32
25
2440
------
-------
-------
------
Acceptable
LS 33
30
2420
------
-------
-------
------
Acceptable
LS 33-1
30
2420
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/203/09
MATERIAL
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 29
16
12145
------
-------
-------
------
Acceptable
CS 30
16 & 18
12147
------
-------
-------
------
Acceptable
CS 31
18
12153
2100-2400
100
Slag
Repair
CS 32
18
12159
------
-------
-------
------
Acceptable
CS 33
18 & 20
12165
900-1200
75
Slag
Repair
CS 34
20 & 25
12171
------
-------
-------
------
Acceptable
CS 35
25
12177
------
-------
-------
------
Acceptable
CS 36
25 & 30
12183
------
-------
-------
------
Acceptable
CS 37
30
12189
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/206/09
MATERIAL
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18/20/25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 27
18
600-900
No Recordable Indications
Acceptable
LS 30
20
600-900
No Recordable Indications
Acceptable
CS 31
18
2100-2400
No Recordable Indications
Acceptable
CS 33
18&20
900-1200
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/094/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-010-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 18
18
0-300
No Recordable Indications
Acceptable
CS 19
16&17
0-300
No Recordable Indications
Acceptable
CS 21
18
3900-4200
No Recordable Indications
Acceptable
CS 23
19&20
6900-7200
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/093-3/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
16
12616
------
-------
-------
------
Acceptable
CS 24
20
12629
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/126-1/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-011-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 22
20
2380
------
-------
-------
------
Acceptable
LS 23
21
2940
------
-------
-------
------
Acceptable
LS 24
22
2940
------
-------
-------
------
Acceptable
LS 25
22
2940
------
-------
-------
------
Acceptable
LS 26
33
2940
0-300
100
Slag
10
Repair
LS 27
33
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
Defect Depth
Result
Inspecting Authority
ASNT Level II
Date:
ME/QC
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/126-2/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-011-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 25
20
12629
------
-------
-------
------
Acceptable
CS 26
20&21
12631
1500-1800
150
Slag
10
Repair
CS 27
21&22
12633
0-300
90
Slag
11
Repair
CS 28
22
12635
3000-3300
125
Slag
10
Repair
CS 29
22&33
12671
------
-------
-------
------
Acceptable
CS 30
33
12671
1200-1500
100
Slag
15
Repair
CS 31
33
12671
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Metal Engineers /QC
Project
REPORT NO:
SENS/ME/UT/142/09
DEC 29 , 2009
DEC 30 2009
C.P.SATHIYAMURTHY
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
19mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CORRECTION AREAS
OF TOWER NO : ME-78.6-V3-011-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
T20B
19
300
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
------
METAL ENGINEERS
ME/QC
-------
-------
Defect Depth
------
Result
Acceptable
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/120/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-010-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 13
13 & 14
3000-3300, 5700-6000
No Recordable Indications
Acceptable
CS 14
14
1500-1800
No Recordable Indications
Acceptable
LS 9
12
600-900
No Recordable Indications
Acceptable
LS 12
14
900-1200
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/119/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF FLANGE AREAS
OF TOWER NO : ME-78.6-V3-010-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 10
12
12604
------
-------
-------
------
Acceptable
CS 17
16
12616
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/78-1/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-012-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 9
12
0-300
No Recordable Indications
Acceptable
LS 12
14
0-300
No Recordable Indications
Acceptable
LS 14
15
0-300
No Recordable Indications
Acceptable
CS 13
13&14
6600-6900
No Recordable Indications
Acceptable
CS 14
14
4200-4500
No Recordable Indications
Acceptable
CS 15
14&15
4800-5100
No Recordable Indications
Acceptable
CS 17
16
5100-5400
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/78/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-012-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 10
12
12604
------
-------
-------
------
Acceptable
CS 11
12&13
12605
------
-------
-------
------
Acceptable
CS 12
13
12607
------
-------
-------
------
Acceptable
CS 13
13&14
12609
6600-6900
102
Slag
Repair
CS 14
14
12611
4200-4500
97
Slag
Repair
CS 15
14&15
12613
4800-5100
83
Slag
Repair
CS 16
15&16
12614
------
-------
-------
------
Acceptable
CS 17
16
12616
5100-5400
89
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/158/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-014-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 10
12
12604
------
-------
-------
------
Acceptable
CS 11
12&13
12605
4800-5100
90
Slag
Repair
CS 12
13
12607
------
-------
-------
------
Acceptable
CS 13
13&14
12609
1200-1500
75
Slag
Repair
CS 14
14
12611
------
-------
-------
------
Acceptable
CS 15
14&15
12613
------
-------
-------
------
Acceptable
CS 16
15&16
12614
3000-3300
85
Slag
Repair
CS 17
16
12616
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/159/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 9
12
1200-1500
No Recordable Indications
Acceptable
LS 15
16
1200-1500
No Recordable Indications
Acceptable
CS 11
12&13
4800-5100
No Recordable Indications
Acceptable
CS 13
13&14
1200-1500
No Recordable Indications
Acceptable
CS 16
15&16
3000-3300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/166/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 23
21
0-300
No Recordable Indications
Acceptable
LS 26
33
900-1200
No Recordable Indications
Acceptable
CS 26
20&21
2400-2700
No Recordable Indications
Acceptable
CS 29
22&33
4800-5100
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/178/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
48
-----
+14
4 MHz
10mm
0-150
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-015-T1 as per the details given above and the results are as follows
Joint No. -
Thk (mm)
-
C.P.Sathyamurthy
ASNT Level II
Date:
5300MM
OBSERVATION
No Recordable Indications
METAL ENGINEERS
ME/QC
Result
Acceptable
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/122/09
MATERIAL
S355JO, S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
17
8837
------
-------
-------
------
Acceptable
CS 2
11
9299
1500-1800
65
Slag
Repair
CS 3
11
9777
------
-------
-------
------
Acceptable
CS 4
11
10251
------
-------
-------
------
Acceptable
CS 5
11
10725
0-300
150
Slag
Repair
CS 6
11
11200
0-300
100
Slag
Repair
CS 7
11&12
11668
------
-------
-------
------
Acceptable
CS 8
12
12136
4800-5100
85
Slag
Repair
CS 9
12
12604
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/131/09
MATERIAL
IS 2062 Gr.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 10
14
1895
0-300
95
Slag
Repair
LS 11
14
2283
------
-------
-------
------
Acceptable
LS 12
14
2281
------
-------
-------
------
Acceptable
LS 13
14
2279
------
-------
-------
------
Acceptable
LS 14
14
2276
------
-------
-------
------
Acceptable
LS 15
14
2274
------
-------
-------
------
Acceptable
LS 16
16
2272
300-600
150
Slag
Acceptable
LS 17
16
2270
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/132/09
MATERIAL
IS 2062 Gr.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 11
14
9142
------
-------
-------
------
Acceptable
CS 12
14
9302
0-300, 5700-6000
85
Slag
6, 6
Repair
CS 13
14
9495
0-300, 5700-6000
125
Slag
6, 6
Repair
CS 14
14
9687
------
-------
-------
------
Acceptable
CS 15
14
9880
------
-------
-------
------
Acceptable
CS 16
14
10072
------
-------
-------
------
Acceptable
CS 17
14
10264
------
-------
-------
------
Acceptable
CS 18
14 & 16
10455
3300-3600
65
Slag
Repair
CS 19
16
10647
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/133/09
MATERIAL
IS 2062 Gr.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 10
14
0-300
No Recordable Indications
Acceptable
LS 16
16
300-600
No Recordable Indications
Acceptable
CS 12
14
0-300, 5700-6000
No Recordable Indications
Acceptable
CS 13
14
0-300, 5700-6000
No Recordable Indications
Acceptable
CS 18
14 & 16
3300-3600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/119/09
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
49
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 2
11
0-300
No Recordable Indications
Acceptable
CS 1
17
1800-2400
No Recordable Indications
Acceptable
CS 2
17&11
300-600
No Recordable Indications
Acceptable
CS 5
11
3900-4200
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/096/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 25
20
12629
------
-------
-------
------
Acceptable
CS 26
20&21
12631
4200-4500
75
Slag
10
Repair
CS 27
21&22
12633
3600-3900
85
Slag
Repair
CS 28
22
12635
------
-------
-------
------
Acceptable
CS 29
22&33
12671
------
-------
-------
------
Acceptable
CS 30
33
12671
6300-6600
150
Slag
Repair
CS 31
33
12671
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/095/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 22
20
2380
------
-------
-------
------
Acceptable
LS 23
21
2940
1200-1500
85
Slag
Repair
LS 24
22
2940
------
-------
-------
------
Acceptable
LS 25
22
2940
------
-------
-------
------
Acceptable
LS 26
33
2940
------
-------
-------
------
Acceptable
LS 27
33
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/110/09
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-013-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 2
11
0-300
No Recordable Indications
Acceptable
CS 1
17
1800-2100
No Recordable Indications
Acceptable
CS 2
11
300-600
No Recordable Indications
Acceptable
CS 5
11
3900-4200
No Recordable Indications
Acceptable
CS 6
11
900-1200
No Recordable Indications
Acceptable
CS 9
12
3000-3300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/98/09
MATERIAL
S355JO, S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
51
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-012-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
17
8837
-------
-------
-------
------
Acceptable
CS 2
11
9299
2400-2700
95
Slag
Repair
CS 3
11
9777
------
-------
-------
------
Acceptable
CS 4
11
10251
3300-3600
75
Slag
Repair
CS 5
11
10725
-------
-------
------
Acceptable
CS 6
11
11200
88, 90
Slag
6, 5
Repair
CS 7
11&12
11668
-------
-------
------
Acceptable
CS 8
12
12136
------
-------
-------
------
Acceptable
CS 9
12
12604
7800-8100
80
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
-----5100-5400,
33003600
------
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/216/09
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-003-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 21
24
0-300
No Recordable Indications
Acceptable
CS 21
21&22
1200-1500
No Recordable Indications
Acceptable
CS 23
23&24
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/223/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
48
-----
+14
4 MHz
10mm
0-150
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-016-T1 as per the details given above and the results are as follows
Joint No. -
Thk (mm)
-
C.P.Sathyamurthy
ASNT Level II
Date:
5300MM
OBSERVATION
No Recordable Indications
METAL ENGINEERS
ME/QC
Result
Acceptable
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/176/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
16
12616
6300-6600
75
Slag
10
Repair
CS 19
16 &17
12618
------
-------
-------
------
Acceptable
CS 20
17 & 18
12621
900-1200
80
Slag
Repair
CS 21
18
12623
------
-------
-------
------
Acceptable
CS 22
18&19
12625
------
-------
-------
------
Acceptable
CS 23
19&20
12627
------
-------
-------
------
Acceptable
CS 24
20
12629
6300-6600
70
Slag
10
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/175/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
16
2380
------
-------
-------
------
Acceptable
LS 17
17
2940
------
-------
-------
------
Acceptable
LS 18
18
2940
1500-1800
90
Slag
Repair
LS 19
18
2940
------
-------
-------
------
Acceptable
LS 20
19
2940
1800-2100
85
Slag
Repair
LS 21
20
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/177/09
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 18
18
1500-1800
No Recordable Indications
Acceptable
LS 20
19
1800-2100
No Recordable Indications
Acceptable
CS 18
19
6300-6600
No Recordable Indications
Acceptable
CS 20
17&18
900-1200
No Recordable Indications
Acceptable
CS 24
20
6300-6600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/180/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
16
12616
1500-1800
75
Slag
10
Repair
CS 19
16 &17
12618
------
-------
-------
------
Acceptable
CS 20
17 & 18
12621
1800-2100
80
Slag
Repair
CS 21
18
12623
------
-------
-------
------
Acceptable
CS 22
18&19
12625
------
-------
-------
------
Acceptable
CS 23
19&20
12627
------
-------
-------
------
Acceptable
CS 24
20
12629
1800-2100
70
Slag
10
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/179/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
16
2380
------
-------
-------
------
Acceptable
LS 17
17
2940
------
-------
-------
------
Acceptable
LS 18
18
2940
0-300, 1200-1500
90, 50
Slag
8,6
Repair
LS 19
18
2940
------
-------
-------
------
Acceptable
LS 20
19
2940
1800-2100
85
Slag
Repair
LS 21
20
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/179/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
16
2380
------
-------
-------
------
Acceptable
LS 17
17
2940
------
-------
-------
------
Acceptable
LS 18
18
2940
0-300, 1200-1500
90, 50
Slag
8,6
Repair
LS 19
18
2940
------
-------
-------
------
Acceptable
LS 20
19
2940
1800-2100
85
Slag
Repair
LS 21
20
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/196/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 10
12
12604
6300-6600
80
Slag
Repair
CS 11
12&13
12605
------
-------
-------
------
Acceptable
CS 12
13
12607
------
-------
-------
------
Acceptable
CS 13
13&14
12609
------
-------
-------
------
Acceptable
CS 14
14
12611
------
-------
-------
------
Acceptable
CS 15
14&15
12613
3900-4200
80
Slag
Repair
CS 16
15&16
12614
------
-------
-------
------
Acceptable
CS 17
16
12616
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/195/09
MATERIAL
S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 9
12
1880
------
-------
-------
------
Acceptable
LS 10
13
2940
------
-------
-------
------
Acceptable
LS 11
13
2940
300-600
70
Slag
Repair
LS 12
14
2940
0-300
75
Slag
Repair
LS 13
14
2940
------
-------
-------
------
Acceptable
LS 14
15
2940
------
-------
-------
------
Acceptable
LS 15
16
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/005/10
MATERIAL
S255JO, S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
11/12/17mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
17
8837
3900-4200
85
L/F
Repair
CS 2
17&11
9318
------
-------
-------
------
Acceptable
CS 3
11
9299
4800-5100
80
L/F
Repair
CS 4
11
9777
------
-------
-------
------
Acceptable
CS 5
11
10251
------
-------
-------
------
Acceptable
CS 6
11
10725
8100-8400
80
Slag
Repair
CS 7
11&12
11200
------
-------
-------
------
Acceptable
CS 8
12
11669
------
-------
-------
------
Acceptable
CS 9
12
11668
2100-2400
75
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/005/10
MATERIAL
IS 2062 GR.B
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
25/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
dB
TRANS dB
Angle 60o
4 MHz
8X9mm
0-150
MODOSONIC
48
-----
+14
+2
Normal probe
4 MHz
10mm
0-100
22
-----
+14
+2
Reporting Level
G:QA:27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AND DUCT AREA OF
AREA OF TOWER NO : ME-74.5-058-T1 as per the details given above and the results are as follows
OBSERVATION
Result
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/006/10
MATERIAL
S255JO, S255JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
11/12/17mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 1
17
2653
1800-2100
90
Slag
Repair
LS 2
11
2740
------
-------
-------
------
Acceptable
LS 3
11
2730
------
-------
-------
------
Acceptable
LS 4
11
2720
------
-------
-------
------
Acceptable
LS 5
11
2710
------
-------
-------
------
Acceptable
LS 6
11
2700
------
-------
-------
------
Acceptable
LS 7
12
2690
------
-------
-------
------
Acceptable
LS 8
12
2680
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/009/10
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
11/12/17mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 1
18
1800-2100
No Recordable Indications
Acceptable
CS 1
19
3900-4200
No Recordable Indications
Acceptable
CS 3
19
4800-5100
No Recordable Indications
Acceptable
CS 6
17&18
8100-8400
No Recordable Indications
Acceptable
CS 9
20
2100-2400
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/031/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/11mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 11
10
4500-4800
No Recordable Indications
Acceptable
CS 12
10
2100-2400
No Recordable Indications
Acceptable
CS 13
10
1200-1500
No Recordable Indications
Acceptable
CS 15
11
1200-1500
No Recordable Indications
Acceptable
CS 16
11
1800-2100
No Recordable Indications
Acceptable
LS 10
10
900-1200
No Recordable Indications
Acceptable
LS 12
10
1800-2100
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/034/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/11mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 17
12
600-900
No Recordable Indications
Acceptable
CS 20
13
300-600
No Recordable Indications
Acceptable
CS 21
14
8700-9000
No Recordable Indications
Acceptable
CS 23
14
2100-2400
No Recordable Indications
Acceptable
LS 18
12
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/027/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12/mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 1
12
590
------
-------
-------
------
Acceptable
LS 2
10
2610
------
-------
-------
------
Acceptable
LS 3
10
2590
1500-1800
85
Slag
repair
LS 4
10
2560
------
-------
-------
------
Acceptable
LS 5
10
2540
300-600
80
Slag
repair
LS 6
10
2520
------
-------
-------
------
Acceptable
LS 7
10
2490
------
-------
-------
------
Acceptable
LS 8
10
2470
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/026/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12/mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
12
7647
------
-------
-------
------
Acceptable
CS 2
12 &10
7805
------
-------
-------
------
Acceptable
CS 3
10
8508
------
-------
-------
------
Acceptable
CS 4
10
9205
------
-------
-------
------
Acceptable
CS 5
10
9894
3900-4200
85
Slag
Repair
CS 6
10
10578
4500-4800
85
Slag
Repair
CS 7
10
11256
4800-5100
90
L/F
Repair
CS 8
10
11927
------
-------
-------
------
Acceptable
CS 9
10
12592
4800-5100
80
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/032/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 5
10
3900-4200
No Recordable Indications
Acceptable
CS 6
10
4500-4800
No Recordable Indications
Acceptable
CS 7
10
4800-5100
No Recordable Indications
Acceptable
CS 9
10
4800-5100
No Recordable Indications
Acceptable
LS 3
10
1500-1800
No Recordable Indications
Acceptable
LS 5
10
300-600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/043/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
10/12mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 4
10
0-300
No Recordable Indications
Acceptable
CS 5
10
5400-5700
No Recordable Indications
Acceptable
CS 8
10
1500-1800
No Recordable Indications
Acceptable
LS 8
10
1200-1500
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/061/10
MATERIAL
S355JR, S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
15/16/17/22mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
PX20
Angle 60o
Reporting Level
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 26
15
900-1200
No Recordable Indications
Acceptable
CS 27
16
4200-4500, 0-300
No Recordable Indications
Acceptable
CS 29
17
5700-6000
No Recordable Indications
Acceptable
CS 30
22
5100-5400
No Recordable Indications
Acceptable
LS 22
15
0-300
No Recordable Indications
Acceptable
LS 25
17
600-900
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/046/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
20
12629
------
-------
-------
------
Acceptable
CS 19
20
12632
------
-------
-------
------
Acceptable
CS 20
20&21
12634
------
-------
-------
------
Acceptable
CS 21
21&22
12637
5100-5400
80
L/F
15
Repair
CS 22
22&23
12640
1200-1500
90
Slag
Repair
CS 23
23&24
12642
6300-6600
75
Slag
16
Repair
CS 24
24
12645
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/047/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
20
2940
------
-------
-------
------
Acceptable
LS 17
20
2940
------
-------
-------
------
Acceptable
LS 18
21
2940
1200-1500
85
Slag
Repair
LS 19
22
2940
------
-------
-------
------
Acceptable
LS 20
23
2940
0-300
95
Slag
15
Repair
LS 21
24
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/063/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/18mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 3
12
Seg (21-22)
No Recordable Indications
Acceptable
CS 5
12
Seg (18-19)
No Recordable Indications
Acceptable
CS 9
12
Seg (15-16)
No Recordable Indications
Acceptable
CS 10
12
Seg (23-24)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/065/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/18mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-150
30
dB
-----
TRANS dB
+6
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/054/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-150
30
dB
-----
TRANS dB
+6
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/051/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/18mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 12
14
Seg (4-5)
No Recordable Indications
Acceptable
LS 17-1
14
Seg (1-2)
No Recordable Indications
Acceptable
CS 14
14
Seg (4-5)
No Recordable Indications
Acceptable
CS 17
14
Seg (9-10)(5-6)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/062/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-150
30
dB
-----
TRANS dB
+6
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/041/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/20/22/30mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S1 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 32
20
Seg (3-4)
No Recordable Indications
Acceptable
LS 34
20
Seg (2-3)
No Recordable Indications
Acceptable
CS 34
18&20
Seg (0-1)
No Recordable Indications
Acceptable
CS 35
20
Seg (8-9)
No Recordable Indications
Acceptable
CS 38
20&22
Seg (11-12)
No Recordable Indications
Acceptable
CS 41
30
Seg (0-1)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/053/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-150
30
dB
-----
TRANS dB
+6
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/050/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S3 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 12
14
Seg (4-5)
No Recordable Indications
Acceptable
LS 17-1
14
Seg (1-2)
No Recordable Indications
Acceptable
CS 14
14
Seg (4-5)
No Recordable Indications
Acceptable
CS 17
14
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/052/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
14mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
PX20
Angle 60o
4 MHz
Reporting Level
8X9mm
0-150
30
dB
-----
TRANS dB
+6
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/042/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S2 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 25
16
Seg (1-2)
No Recordable Indications
Acceptable
LS 25-1
16
Seg (1-2)
No Recordable Indications
Acceptable
CS 24
16
Seg (12-13)
No Recordable Indications
Acceptable
CS 25
16
Seg (6-7)
No Recordable Indications
Acceptable
CS 29
16&18
Seg (20-21)
No Recordable Indications
Acceptable
CS 32
18
Seg (8-9)
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/036/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S2 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
Segments
Result
LS 22
16
2450
No Recordable Indications
Acceptable
LS 22-1
16
2450
No Recordable Indications
Acceptable
LS 23
16
1150
No Recordable Indications
Acceptable
LS 23-1
16
1150
No Recordable Indications
Acceptable
LS 24
16
2450
No Recordable Indications
Acceptable
LS 24-1
16
2450
No Recordable Indications
Acceptable
LS 25
16
2450
Seg (1-2)
Acceptable
LS 25-1
16
2450
Seg (1-2)
Acceptable
LS 26
16
2450
No Recordable Indications
Acceptable
LS 26-1
16
2450
No Recordable Indications
Acceptable
LS 27
18
2450
No Recordable Indications
Acceptable
LS 27-1
18
2450
No Recordable Indications
Acceptable
LS 28
18
2450
No Recordable Indications
Acceptable
LS 28-1
18
2450
No Recordable Indications
Acceptable
LS 29
18
2440
No Recordable Indications
Acceptable
LS 29-1
18
2440
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/047/10
30.02.3140.02.rev - C
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
28
dB
-----
TRANS dB
+6
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-FC as per the details given above and the results are as
follows
Joint No.
Thk (mm)
Segments
Result
CS 42
40
13188
No Recordable Indications
Acceptable
CS 43
40
13188
No Recordable Indications
Acceptable
LS 38
40
13188
No Recordable Indications
Acceptable
LS 38-1
40
13188
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/060/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
dB
Angle 60o
4 MHz
8X9mm
0-100
28
-----
+6
Angle 70o
4 MHz
8X9mm
0-100
28
-----
+6
Reporting Level
TRANS dB
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
Segments
Result
LS 1
18
705
No Recordable Indications
Acceptable
LS 2
12
1081
No Recordable Indications
Acceptable
LS 3
12
2234
No Recordable Indications
Acceptable
LS 4
12
2230
No Recordable Indications
Acceptable
LS 5
12
2225
No Recordable Indications
Acceptable
LS 6
12
2220
No Recordable Indications
Acceptable
LS 7
12
2306
No Recordable Indications
Acceptable
LS 8
12
2301
No Recordable Indications
Acceptable
LS 9
12
2296
No Recordable Indications
Acceptable
LS 10
12
2291
No Recordable Indications
Acceptable
LS 11
12
2286
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/059/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
SEC,V,& SECVIII.APP.12
Ref dB
SCANNING LEVEL
MODOSONIC
dB
Angle 60o
4 MHz
8X9mm
0-100
28
-----
+6
Angle 70o
4 MHz
8X9mm
0-100
28
-----
+6
Reporting Level
TRANS dB
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
Segments
Result
CS 1
18
7456
No Recordable Indications
Acceptable
CS 2
18&12
7547
No Recordable Indications
Acceptable
CS 3
12
7688
Seg (21-22)
Repair
CS 4
12
7981
No Recordable Indications
Acceptable
CS 5
12
8273
Seg (18-19)
Repair
CS 6
12
8562
No Recordable Indications
Acceptable
CS 7
12
8854
No Recordable Indications
Acceptable
CS 8
12
9150
No Recordable Indications
Acceptable
CS 9
12
9454
Seg (15-16)
Repair
CS 10
12
9736
Seg (23-24)
Repair
CS 11
12
10054
No Recordable Indications
Acceptable
CS 12
12
10353
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/047/10
30.02.3140.02.rev - C
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
40mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
SEC,V,& SECVIII.APP.12
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
dB
TRANS dB
Angle 60o
4 MHz
8X9mm
0-150
MODOSONIC
48
-----
+14
+2
Normal Probe
4 MHz
10mm
0-150
22
-----
+6
Reporting Level
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-FC as per the details given above and the results are as
follows
Joint No. -
Thk (mm)
-
OBSERVATION
Result
CS 42
40
13188
No Recordable Indications
Acceptable
CS 43
40
13188
No Recordable Indications
Acceptable
LS 38
40
13188
No Recordable Indications
Acceptable
LS 38-1
40
13188
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : RPPL
Project
REPORT NO:
SENS/ME/UT/048/10
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
40mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
OPERATING PROCEDURE
SEC,V,& SECVIII.APP.12
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
PX20
dB
Angle 60o
4 MHz
8X9mm
0-150
30
-----
+6
Normal Probe
4 MHz
10mm
0-150
22
-----
+6
Reporting Level
TRANS dB
Remarks
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
10% UT Witnessed
ME/QC
Date:
For RPPL
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/053/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 11
15
12613
------
-------
-------
------
Acceptable
CS 12
15
12616
3600-3900
90
Slag
Repair
CS 13
15&16
12619
5100-5400
75
Slag
Repair
CS 14
16&17
12621
------
-------
-------
------
Acceptable
CS 15
17&18
12624
4800-5100
90
Slag
Repair
CS 16
18&19
12627
1800-2100
80
Slag
Repair
CS 17
19
12629
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : SEL
Project
REPORT NO:
SENS/ME/UT/054/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-004-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 10
15
2940
------
-------
-------
------
Acceptable
LS 11
15
2940
300-600
85
Slag
Repair
LS 12
16
2940
300-600
95
Slag
Repair
LS 13
17
2940
------
-------
-------
------
Acceptable
LS 14
18
2940
------
-------
-------
------
Acceptable
LS 15
19
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/062/10
MATERIAL
SAILMA350HI
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
EN1712
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
39
dB
-----
TRANS dB
+6
EN1712
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-001-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.
Thk (mm)
Segments
Result
LS 4
12
2400
No Recordable Indications
Acceptable
CS 2
12
7368
No Recordable Indications
Acceptable
CS 4
12
7697
No Recordable Indications
Acceptable
CS 7
16
8319
No Recordable Indications
Acceptable
CS 9
16
8730
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
REPORT NO:
SENS/ME/UT/053/10
MATERIAL
SAILMA350HI
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Crystal Size
OPERATING PROCEDURE
Superssion Range
EN1712
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
39
dB
-----
TRANS dB
+6
EN1712
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.
Thk (mm)
Segments
Result
LS 3
12
1900
No Recordable Indications
Acceptable
LS 7
16
2380
No Recordable Indications
Acceptable
LS 8
16
2380
No Recordable Indications
Acceptable
CS 5
12
7904
No Recordable Indications
Acceptable
CS 6
12&16
8112
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : BV
Project
REPORT NO:
SENS/ME/UT/054/10
MATERIAL
SAILMA350HI
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
EN1712
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60o
4 MHz
Reporting Level
8X9mm
0-100
39
dB
-----
TRANS dB
+6
EN1712
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results are as
follows
Joint No.
CS 1
7204
CS 2
7368
CS 3
7532
CS 4
7697
CS 5
7904
CS 6
8112
CS 7
8319
CS 8
8524
CS 9
8730
CS 10
8936
CS 11
9142
C.P.Sathyamurthy
ASNT Level II
METAL ENGINEERS
ME/QC
Segments
Result
89.468
17.894
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/125/10
MATERIAL
S355JO
Testing Surface
Outside/Inside Surface
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Product Form
PROBE
Frequency
Crystal Size
Weld
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
20
12629
------
-------
-------
------
Acceptable
CS 19
20
12632
------
-------
-------
------
Acceptable
CS 20
20&21
12634
5700-6000
85
Slag
Repair
CS 21
21&22
12637
------
-------
-------
------
Acceptable
CS 22
22&23
12640
2700-3000
100
Slag
Repair
CS 23
23&24
12642
4500-4800
75
Slag
Repair
CS 24
24
12645
0-300
150
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/124/10
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
20
2940
------
-------
-------
------
Acceptable
LS 17
20
2940
------
-------
-------
------
Acceptable
LS 18
21
2940
900-1200
125
Slag
Repair
LS 19
22
2940
------
-------
-------
------
Acceptable
LS 20
23
2940
1200-1500
100
Slag
Repair
LS 21
24
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/126/10
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 18
21
900-1200
No Recordable Indications
Acceptable
LS 20
23
1200-1500
No Recordable Indications
Acceptable
CS 20
20&21
5700-6000
No Recordable Indications
Acceptable
CS 22
22&23
2700-3000
No Recordable Indications
Acceptable
CS 23
23&24
4500-4800
No Recordable Indications
Acceptable
CS 24
24
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/129/10
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-023-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 18
18
0-300
No Recordable Indications
Acceptable
LS 21
20
1800-2100
No Recordable Indications
Acceptable
CS 18
16
9900-10200
No Recordable Indications
Acceptable
CS 19
16&17
5700-6000
No Recordable Indications
Acceptable
CS 23
19&20
0-300
No Recordable Indications
Acceptable
CS 24
20
5100-5400
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/128
AUGUST 6, 2010
AUGUST 6, 2010
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-025-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 16
16
300-600
No Recordable Indications
Acceptable
CS 18
16
6900-7200
No Recordable Indications
Acceptable
CS 19
16&17
8400-8700
No Recordable Indications
Acceptable
CS 21
18
300-600
No Recordable Indications
Acceptable
CS 22
18&19
6600-6900
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
28
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/141/10
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-024-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 16
17
300-600
No Recordable Indications
Acceptable
CS 18
16
6300-6600
No Recordable Indications
Acceptable
CS 19
16&17
900-200
No Recordable Indications
Acceptable
CS 22
18&19
7500-7800
No Recordable Indications
Acceptable
CS 23
19&20
900-1200
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/133/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/13mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-008-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 5
13
1200-1500
No Recordable Indications
Acceptable
LS 9
14
600-900
No Recordable Indications
Acceptable
CS 2
17&13
1200-1500
No Recordable Indications
Acceptable
CS 4
13
1500-1800
No Recordable Indications
Acceptable
CS 7
13&14
2700-3000
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/128
AUGUST 6, 2010
AUGUST 6, 2010
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
S355JO, S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
16/17/18/19/20mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-025-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 16
16
300-600
No Recordable Indications
Acceptable
CS 18
16
6900-7200
No Recordable Indications
Acceptable
CS 19
16&17
8400-8700
No Recordable Indications
Acceptable
CS 21
18
300-600
No Recordable Indications
Acceptable
CS 22
18&19
6600-6900
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
28
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/131/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-I2-V3-025-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 9
12
1880
------
-------
-------
------
Acceptable
LS 10
13
2940
------
-------
-------
------
Acceptable
LS 11
13
2940
------
-------
-------
------
Acceptable
LS 12
14
2940
------
-------
-------
------
Acceptable
LS 13
15
2940
1200-1500
85
Slag
Repair
LS 14
15
2940
0-300
90
Slag
Repair
LS 15
16
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/130/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-I2-V3-025-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 10
12
12604
4800-5100
90
Slag
Repair
CS 11
12 & 13
12605
6000-6300
95
Slag
Repair
CS 12
13
12607
2400-2700
90
Slag
Repair
CS 13
13 & 14
12609
------
-------
-------
------
Acceptable
CS 14
14 & 15
12611
2400-2700
80
Slag
Repair
CS 15
15
12613
------
-------
-------
------
Acceptable
CS 16
15 & 16
12614
7800-8100
85
Slag
Repair
CS 17
16
12616
2400-2700
85
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/152/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
12/13/14/15/16mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-024-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 10
12
300-600
No Recordable Indications
Acceptable
CS 10
12
5700-6000
No Recordable Indications
Acceptable
CS 11
12&13
3300-3600
No Recordable Indications
Acceptable
CS 14
14&15
4800-5100
No Recordable Indications
Acceptable
CS 16
15&16
3300-3600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/098/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 1
18
8837
1200-1800
95
Slag
Repair
CS 2
18&11
9299
------
-------
-------
------
Acceptable
CS 3
11
9777
300-600
100
Slag
Repair
CS 4
11
10251
0-300
150
Slag
Repair
CS 5
11
10725
------
-------
-------
------
Acceptable
CS 6
11
11200
------
-------
-------
------
Acceptable
CS 7
11
11668
------
-------
-------
------
Acceptable
CS 8
11&12
12136
------
-------
-------
------
Acceptable
CS 9
12
12604
5400-5700
75
Slag
Repair
C.P.Sathyamurthy
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
Defect Depth
Result
Inspecting Authority
ASNT Level II
Date:
ME/QC
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/099/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
47
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 1
18
2553
------
-------
-------
------
Acceptable
LS 2
11
2740
------
-------
-------
------
Acceptable
LS 3
11
2730
------
-------
-------
------
Acceptable
LS 4
11
2720
------
-------
-------
------
Acceptable
LS 5
11
2710
------
-------
-------
------
Acceptable
LS 6
11
2700
1500-1800
85
Slag
Repair
LS 7
12
2690
------
-------
-------
------
Acceptable
LS 8
12
2680
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/100/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 6
11
1500-1800
No Recordable Indications
Acceptable
CS 1
18
1200-1500
No Recordable Indications
Acceptable
CS 3
11
300-600
No Recordable Indications
Acceptable
CS 4
11
0-300
No Recordable Indications
Acceptable
CS 9
12
5400-5700
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/0121
MATERIAL
S355JR
Testing Surface
Outside/Inside Surface
Thickness
25/26/27/28/40mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Product Form
PROBE
Frequency
Crystal Size
Weld
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 25
25
12645
------
-------
-------
------
Acceptable
CS 26
25
12648
1800-2100
80
Slag
10
Repair
CS 27
25&26
12650
8100-8400
90
Slag
12
Repair
CS 28
26&27
12653
------
-------
-------
------
Acceptable
CS 29
27&28
12655
7800-8100
85
Slag
10
Repair
CS 30
28&40
12658
3300-3600
87
Slag
20
Repair
CS 31
40
12690
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/0120
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
25/26/27/28/40mm
Surface Condition
Smooth
EQUIPMENT
PX20
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion
Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
28
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 22
25
2940
------
-------
-------
------
Acceptable
LS 23
25
2940
600-900
85
Slag
20
Repair
LS 24
26
2940
------
-------
-------
------
Acceptable
LS 25
27
2940
900-1200
85
Slag
16
Repair
LS 26
28
2940
------
-------
-------
------
Acceptable
LS 27
40
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect Depth
Result
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/0125
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
25/26/27/28/40mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 23
25
600-900
No Recordable Indications
Acceptable
LS 25
27
900-1200
No Recordable Indications
Acceptable
CS 26
25
1800-2100
No Recordable Indications
Acceptable
CS 27
25&26
8100-8400
No Recordable Indications
Acceptable
CS 29
27&28
7800-8100
No Recordable Indications
Acceptable
CS 30
28&40
3300-3600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
SENS/ME/UT/127/10
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
17/13/14mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-007-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 5
13
300-600
No Recordable Indications
Acceptable
CS 1
17
1800-2100
No Recordable Indications
Acceptable
CS 3
13
1200-1500
No Recordable Indications
Acceptable
CS 5
13
900-1200
No Recordable Indications
Acceptable
CS 8
14
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/0154
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
25/26/27/28/40mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-009-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
CS 26
25
3900-4200
No Recordable Indications
Acceptable
CS 27
26
5100-5400
No Recordable Indications
Acceptable
CS 31
40
3600-3900
No Recordable Indications
Acceptable
LS 22
25
600-900
No Recordable Indications
Acceptable
LS 27
40
300-600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
RT NO:
SENS/UT/0154
SHA
nal welding
27 REV.02
ING LEVEL
TRANS dB
+2
RECTIFIED
ts are as follows
Result
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
ng Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : TPL
Project
REPORT NO:
SENS/ME/UT/223/09
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
33mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
Normal Probe
dB
TRANS dB
+2
4 MHz
8X9mm
0-150
48
-----
+14
4 MHz
10mm
0-150
22
-----
+6
Reporting Level
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-016-T1 as per the details given above and the results are as follows
Joint No. -
Thk (mm)
-
C.P.Sathyamurthy
ASNT Level II
Date:
5300MM
OBSERVATION
No Recordable Indications
METAL ENGINEERS
ME/QC
Result
Acceptable
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/0150
au 15, 2010
JULY 15, 2010
C.P.SATHIYAMURTHY, KHADER BASHA
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 60
dB
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 6
11
1500-1800
No Recordable Indications
Acceptable
CS 1
18
1200-1500
No Recordable Indications
Acceptable
CS 3
11
300-600
No Recordable Indications
Acceptable
CS 4
11
0-300
No Recordable Indications
Acceptable
CS 9
12
5400-5700
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
Ultrasonic Testing on
REPORT NO:
ME/QC/10-11/SENS/UT/0150
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
PROBE
Frequency
Crystal Size
OPERATING PROCEDURE
Superssion Range
G:QA:27 REV.02
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 6
11
1500-1800
No Recordable Indications
Acceptable
CS 1
18
1200-1500
No Recordable Indications
Acceptable
CS 3
11
300-600
No Recordable Indications
Acceptable
CS 4
11
0-300
No Recordable Indications
Acceptable
CS 9
12
5400-5700
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0160
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
dB
TRANS dB
PROBE
Frequency
Angle 70o
4 MHz
Reporting Level
Ref dB
MODOSONIC
8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1
46
-----
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS OF
TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 10
15
2940
------
-------
LS 11
15
2940
300-600
LS 12
16
2940
LS 13
17
LS 14
LS 15
Defect
Depth
Result
-------
------
Acceptable
80
Slag
Repair
1200-1500
85
Slag
Repair
2940
------
-------
-------
------
Acceptable
18
2940
------
-------
-------
------
Acceptable
19
2940
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0161
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Pulse Echo & Contact
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency Crystal Size Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 11
15
12613
------
-------
CS 12
15
12616
1200-1500
CS 13
15&16
12619
CS 14
16&17
CS 15
Defect
Depth
Result
-------
------
Acceptable
85
Slag
Repair
300-600
80
Slag
Repair
12621
1500-1800
75
Slag
Repair
17&18
12624
------
-------
-------
------
Acceptable
CS 16
18&19
12627
4200-4500
80
Slag
Repair
CS 17
19
12629
------
-------
-------
------
Acceptable
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0164
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 02, 2010
Trichy-15
Reporting Date
SEPTEMBER 02, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 11
15
300-600
No Recordable Indications
Acceptable
LS 12
16
1200-1500
No Recordable Indications
Acceptable
CS 12
15
1200-1500
No Recordable Indications
Acceptable
CS 13
15&16
300-600
No Recordable Indications
Acceptable
CS 14
16&17
1500-1800
No Recordable Indications
Acceptable
CS 16
18&19
4200-4500
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0162
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0
0-150
G.QA.27REV.02 11.5.2.5/11.6.6.1
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS OF
TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
LS 16
20
2940
------
-------
LS 17
20
2940
1500-1800
LS 18
21
2940
LS 19
22
LS 20
LS 21
Defect
Depth
Result
-------
------
Acceptable
75
Slag
Repair
------
-------
-------
------
Acceptable
2940
------
-------
-------
------
Acceptable
23
2940
------
-------
-------
------
Acceptable
24
2940
900-1200
85
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0163
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Pulse Echo & Contact
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency Crystal Size Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1
48
-----
dB
TRANS dB
+14
+2
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 18
20
12629
------
-------
CS 19
20
12632
300-600
CS 20
20&21
12634
CS 21
21&22
CS 22
Defect
Depth
Result
-------
------
Acceptable
85
Slag
Repair
------
-------
-------
------
Acceptable
12637
300-600
80
Slag
Repair
22&23
12640
6900-7200
90
Slag
Repair
CS 23
23&24
12642
------
-------
-------
------
Acceptable
CS 24
24
12645
300-600
85
Slag
Repair
C.P.Sathyamurthy
ASNT Level II
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0165
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 02, 2010
Trichy-15
Reporting Date
SEPTEMBER 02, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 17
20
1500-1600
No Recordable Indications
Acceptable
LS 21
24
900-1200
No Recordable Indications
Acceptable
CS 19
20
300-600
No Recordable Indications
Acceptable
CS 21
21&22
300-600
No Recordable Indications
Acceptable
CS 22
22&23
6900-7200
No Recordable Indications
Acceptable
CS 24
24
300-600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/0172
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 01, 2010
Trichy-15
Reporting Date
SEPTEMBER 01, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-010-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-100
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-010-T3 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 14
18
0-300
No Recordable Indications
Acceptable
CS 13
15&16
6000-6300
No Recordable Indications
Acceptable
CS 14
16&17
5400-5700
No Recordable Indications
Acceptable
CS 16
18&19
2700-3000
No Recordable Indications
Acceptable
CS 17
19
6600-6900
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/212
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 21, 2010
Trichy-15
Reporting Date
SEPTEMBER 21, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-010-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
25/26/27/28/39mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-010-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 23
25
0-300
No Recordable Indications
Acceptable
LS 25
27
1500-1800
No Recordable Indications
Acceptable
CS 25
25
3900-4200
No Recordable Indications
Acceptable
CS 27
25&26
7500-7800
No Recordable Indications
Acceptable
CS 28
26&27
2400-2700
No Recordable Indications
Acceptable
CS 31
39
2400-2700
No Recordable Indications
Acceptable
Y.LOURDURAJ
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/219
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 23, 2010
Trichy-15
Reporting Date
SEPTEMBER 23, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
25/26/27/28/39mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 23
25
600-900
No Recordable Indications
Acceptable
LS 25
27
300-600
No Recordable Indications
Acceptable
LS 27
39
300-600
No Recordable Indications
Acceptable
CS 26
25
1800-2100
No Recordable Indications
Acceptable
CS 29
27&28
1200-1500
No Recordable Indications
Acceptable
CS 30
28&39
900-1200
No Recordable Indications
Acceptable
CS 31
39
1500-1800
No Recordable Indications
Acceptable
Y.LOURDURAJ
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
REPORT NO:NIS/AF/2013/UT
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s ALTEC FABRICATORS
Drawing No
M200.0049-02
Thuvakudi,
Date of Test
29.07.2011
Trichy-15
Reporting Date
29.07.2011
Inspected By : QUEST
Tested By
A. SHAJAHAN, A.EZHILARASAN
Project :
Ultrasonic Testing
ULTRASONIC
on TOWER
TESTING
NO: ME-80-V3-012-T4
ON TOWER NO :AF/74.5/MII/T3/09
PARAMETERS
MATERIAL
S355JR+N
Product Form
Weld
Testing Surface
Thickness
Outside/Inside Surface
10/10/10/10MM
Stage of Test
Surface Condition
EQUIPMENT
MODOSONIC
Coupiant
Starch
OPERATING PROCEDURE
Range
Ref dB
G:QA:27 REV.02
SCANNING LEVEL
Method
PROBE
MODOSONIC
Angle 70o
4 MHz
8X9mm
0-150
48
-----
dB
TRANS dB
+14
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-012-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
Segment
OBSERVATION
Result
CS 12
10mm
From 28-29
No Recordable Indications
Acceptable
CS 13
10mm
From 04-05
No Recordable Indications
Acceptable
Y.LOURDURAJ
ASNT Level II
ALTEC FABRICATORS
AF/QC
Inspecting Authority
S
E
N
S
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/243
LOURDURAJ, RAMESH
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
dB
Angle 60
4 MHz
8X9mm
0-150
44
-----
+14
Angle 70o
4 MHz
8X9mm
0-150
46
-----
+14
Reporting Level
TRANS dB
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-001-T4 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 5
11
0-300
No Recordable Indications
Acceptable
CS 1
17
4200-4500
No Recordable Indications
Acceptable
CS 2
11
3300-3600
No Recordable Indications
Acceptable
CS 5
11
5400-5700
No Recordable Indications
Acceptable
CS 7
11
6300-6600
No Recordable Indications
Acceptable
Y.LOURDURAJ
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/249
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 23, 2010
Trichy-15
Reporting Date
SEPTEMBER 23, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-012-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
25/26/27/28/39mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-012-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 23
25
600-900
No Recordable Indications
Acceptable
LS 25
27
300-600
No Recordable Indications
Acceptable
LS 27
39
300-600
No Recordable Indications
Acceptable
CS 26
25
1800-2100
No Recordable Indications
Acceptable
CS 29
27&28
1200-1500
No Recordable Indications
Acceptable
CS 30
28&39
900-1200
No Recordable Indications
Acceptable
CS 31
39
1500-1800
No Recordable Indications
Acceptable
Y.LOURDURAJ
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : QUEST
Project
REPORT NO:
ME/QC/10-11/SENS/UT/289
C.P.SATHIYAMOORTHY, LOURDURAJ
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-I2-006-T4 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 1
18
600-900
No Recordable Indications
Acceptable
LS 3
11
0-300
No Recordable Indications
Acceptable
LS 6
11
0-300
No Recordable Indications
Acceptable
CS 1
18
2400-2700
No Recordable Indications
Acceptable
CS 3
11
2400-2700
No Recordable Indications
Acceptable
CS 8
12
2700-3000
No Recordable Indications
Acceptable
CS 9
12
5400-5700, 6600-6900
No Recordable Indications
Acceptable
C.P.SATHIYAMOORTHY
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/289
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-IV
M200.0084 Rev.00
Drawing No
Thuvakudy,
OCTOBER 22, 2010
Date of Test
Trichy-15
OCTOBER 22, 2010
Reporting Date
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-78.6-V3-I2-006-T4
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Thickness
Outside/Inside Surface
16/17/18/19/20mm
Stage of Test
Surface Condition
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
MODOSONIC
Angle 70o
4 MHz
Reporting Level
8X9mm
0-150
48
-----
dB
TRANS dB
+14
+2
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-78.6-V3-I2-006-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.
Thk (mm)
Weld Length
(mm)
CS 6
16
2380
600-900
150
Slag
LS 17
17
2940
------
-------
-------
------
LS 18
18
2940
900-1200
100
Slag
LS 19
19
2940
------
-------
-------
------
LS 20
19
2940
0-300
75
Slag
LS 21
20
2940
------
-------
-------
------
Y.LOURDURAJ
ASNT Level II
Date:
Distance from
reference (mm)
Defect Length
Defect Type
(mm)
METAL ENGINEERS
ME/QC
Defect
Depth
Inspecting Authority
EPORT NO:
-11/SENS/UT/289
ld
er final welding
ooth
rch
QA:27 REV.02
ANNING LEVEL
TRANS dB
+2
M AREAS OF
e as follows
Result
Repair
Acceptable
Repair
Acceptable
Repair
Acceptable
cting Authority
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Third Party Insp.
Project
REPORT NO:
ME/QC/10-11/SENS/UT/285
C.P.SATHIYAMOORTHY, LOURDURAJ
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T1 as per the details given above and the results are as follows
Joint No.
LS 20
2370
LS 21
2360
LS 22
2360
LS 23
2370
LS 24
2370
LS 25
1865
LS 26
1860
LS 27
1860
LS 28
2365
CS 22
10854
CS 23
11059
CS 24
11264
CS 25
11468
CS 26
11673
CS 27
11878
CS 28
12040
CS 29
12201
CS 30
12362
CS 31
12566
C.P.SATHIYAMOORTHY
ASNT Level II
20% UT Witness
137.145
27.429
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Third Party Insp.
Project
REPORT NO:
ME/QC/10-11/SENS/UT/289
C.P.SATHIYAMOORTHY, LOURDURAJ
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T2 as per the details given above and the results are as follows
Joint No.
LS 11
1855
LS 12
1855
LS 13
1855
LS 14
2350
LS 15
2350
LS 16
2350
LS 17
2375
LS 18
2375
LS 19
2375
CS 12
9142
CS 13
9303
CS 14
9464
CS 15
9625
CS 16
9829
CS 17
10032
CS 18
10236
CS 19
10442
CS 20
10648
CS 21
10854
C.P.SATHIYAMOORTHY
ASNT Level II
20% UT Witness
119.315
23.863
METAL ENGINEERS
ME/QC
Inspecting Authority
Date:
SENS
Customer
Drawing No
Date of Test
Reporting Date
Tested By
Trichy-15
Inspected By : Third Party Insp.
Project
REPORT NO:
ME/QC/10-11/SENS/UT/289
C.P.SATHIYAMOORTHY, LOURDURAJ
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
Thickness
18/11/12mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency
Crystal Size
Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
46
dB
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T3 as per the details given above and the results are as follows
Joint No.
LS 1
1900
LS 2
1900
LS 3
1900
LS 4
2400
LS 5
2400
LS 6
2390
LS 7
2380
LS 8
2380
LS 9
2380
LS 10
2380
CS 1
7204
CS 2
7368
CS 3
7532
CS 4
7697
CS 5
7904
CS 6
8112
CS 7
8319
CS 8
8524
CS 9
8730
CS 10
8936
CS 11
9142
20% UT Witness
111.878
22.376
C.P.SATHIYAMOORTHY
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/529
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
21.01.2011
Trichy-15
Reporting Date
21.01.2011
Inspected By : QUEST
Tested By
NIRUBAN, EZHIL
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-026-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
25/26/27/28/39mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 60
4 MHz
Reporting Level
8X9mm
0-200
39
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-026-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 24
26
300-600
No Recordable Indications
Acceptable
LS 27
39
900-1200
No Recordable Indications
Acceptable
CS 25
25
7200-7500
No Recordable Indications
Acceptable
CS 27
25&26
8400-8700
No Recordable Indications
Acceptable
CS 29
27&28
3300-3600
No Recordable Indications
Acceptable
CS 31
39
0-300
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
ME/QC/10-11/SENS/UT/485
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
JANUARY 04, 2011
Trichy-15
Reporting Date
JANUARY 04, 2011
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-78.6-V3-I2-015-T1
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
21/22/23/33mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
G:QA:27 REV.02
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 70
4 MHz
Reporting Level
8X9mm
0-150
48
-----
TRANS dB
+14
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-I2-015-T1 as per the details given above and the results are as follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 22
21
1200-1500
No Recordable Indications
Acceptable
LS 27
33
1500-1800
No Recordable Indications
Acceptable
CS 25
21
8100-8400
No Recordable Indications
Acceptable
CS 27
21&22
2100-2400
No Recordable Indications
Acceptable
CS 28
22&23
0-300
No Recordable Indications
Acceptable
CS 31
33
300-600
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/542/10
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
DECEMBER 28,2010
Trichy-15
Reporting Date
DECEMBER 28,2010
Inspected By : RPPL
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-RPPL-V77-85-006-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
16/18mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
SEC.V&SECVIII.APP.12
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 60
4 MHz
Reporting Level
8X9mm
0-150
40
-----
TRANS dB
+6
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-006-T2 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 20
16
900-1200
No Recordable Indications
Acceptable
LS 21
16
0-300
No Recordable Indications
Acceptable
LS 24
18
600-900
No Recordable Indications
Acceptable
CS 20
16
4200-4500
No Recordable Indications
Acceptable
CS 23
16
900-1200
No Recordable Indications
Acceptable
CS 25
18
4200-4500
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority
SENS
REPORT NO:
SENS/ME/UT/566/10
Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
06.01.2011
Trichy-15
Reporting Date
06.01.2011
Inspected By : RPPL
Tested By
RAMAMOORTHY, NIRUBAN
Project
Ultrasonic Testing on TOWER NO: ME-RPPL-V77-85-006-T1
PARAMETERS
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
18/20/22/30mm
Surface Condition
Smooth
EQUIPMENT
Method
MODOSONIC
Pulse Echo & Contact
Coupiant
OPERATING PROCEDURE
Starch
SEC.V&SECVIII.APP.12
Range
SCANNING LEVEL
PROBE
Frequency
Ref dB
dB
MODOSONIC
Angle 60
4 MHz
Reporting Level
8X9mm
0-150
40
-----
TRANS dB
+6
G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-006-T1 as per the details given above and the results are as
follows
Joint No.
Thk (mm)
OBSERVATION
Result
LS 26
20
0-300
No Recordable Indications
Acceptable
LS 29
20
900-1200
No Recordable Indications
Acceptable
LS 31
30
1500-1800
No Recordable Indications
Acceptable
CS 30
20
6000-6300
No Recordable Indications
Acceptable
CS 31
20
0-300
No Recordable Indications
Acceptable
CS 34
22&30
2700-3000
No Recordable Indications
Acceptable
C.P.Sathyamurthy
ASNT Level II
Date:
METAL ENGINEERS
ME/QC
Inspecting Authority