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OFFICIAL-SENSITIVE REPORT NUMBER: HuSUILAB/2015/26 ‘onohone st 21000 } HL Laboratory Report [Reactive] Unit: Human Science Unit Report Title: | Review of human reaction times in respect to a hydraulic door closing incident at Foodles Productions (UK) Ltd ar Namber” | HuSUABI2018726 Project | PHOSTES Number |" Dato oeeue: | une 2015 Fle Number Fle Name: ‘Wik card out| Uz Yeomans, 8Sé Occupational Therapy, NSc Ergonomics, CEIgHF MIEHF by: ‘Authr f Report_| Te Weomans, 6Sé Occupational Therapy, WSs Ergonomics, C EighF MERE Report Approved | Mathew Bilas 8c (hoi) forlseve by Customer ‘Graham Tompkins, Hi inspector o Heath and Safely, FOD, HSE Mike Gray, Principal Specialist Human Factors Inspector, CEMD 31, HSE Customer HSE. Bedford ‘CON 4378355 ‘Adress ‘Woodlands, Manton Lane Industia Estat, | Reference: Beco’ MKT TL Disibuion Uist | Graham Tompéins HSE Nike Gray HSE David Sohotild HSE Prot Anew Curran. HSL Up Yeomans HSL Jacinta Akingon HSL THSE Raporis | Access Contr! | Reason for Access Convo Marking: | Securiy Marking ‘+ Logal proceedings Classiteation Release requires orci sense Clearance Ey an HSE decison maker ‘©. cop 2018) Paget of24 OFFICIAL SENSITIVE REPORT NUMBER: HuSUILAB/2015/25 Review of human reaction times in respect to hydraulic door closing incident at Foodles Productions (UK) Ltd 1 INTRODUCTION 44 BACKGROUND “The Heal an Safey Laboratory (ISL) were requested by Me Mike Gray, HM Print Spuilst spectarof Hea and Safety ea bal of Me rabas Toul, HD Ipector of Health nd Saf 1 provid an iedepeneat expert opinion lation os nent at Pinewood Stason 12 une 2014 coesning oodles Prfations (UK) Limited. 412 ISSUESTO BE ADDRESSED 1 ws requested by Mr Topline to provide opinion o he flowing isms “+ How fiat anoprtr could be expected ress sev {+ Theefftiha an uexpectd, merge vent could have on ssetions ines; rad ‘+ Theetot ht ining nd practice coal be expected to ave on ent ies. 4.3. DOCUMENTS RECEIVED [recived mnr of dcunent i elton this nsdn. These ented below. “+ Roscivd som Mr Gar Tompkins, HM Inspectar of Heth and Safety by exail on 6 March 2015 © HSESttement of wines ne 19 fe 2014 (So PR) HSE Statement of wes “ied 19 Jone 2014 (GoWPT) 1 PhotogiphP1600914jpg, (G. Tomine 19/6/14) ~ showing the door and te oe dorm ton © Phoiogaph PIOG0918jpg (G. Tompkins 13464) ~ showing the Opermor ‘unite ae vew ofthe dor prove bythe CCTV wins camera + Receive om Gran White, HS. Enginerng and Persnal Sty Unit (© HSL fda report ES/201688 -Hyaliclly Operated Door niet, Pincwoed Sudo, Backinghanaire ~ Asset of Closing Forces (© HSL Supe ID 12861~DVD of images and videos PHOS Hydric door + Poowgraph P100057 jp (D. Shotts 2/714) -showing tbe dor way ste blo dummy door lose burton + Phowgrph P1000653 jpg (D. Scoeld 21714) ~ showing the poston of emergeney stp button forthe operator + Video fotge PIDIOGTI mpl (D. Sehofeld 20714) showing doe 14 OFFICIAL-SENSITIVE REPORT NUMBER: HuSUILAB/2015I25 UNDERSTANDING OF THE INCIDENT My unersuding of tects sed o information esived fom Mr Gras Topi in The ire pry (IP) ws a ate who wa inured when hyaaially operat dor, which wat prt of he fst cd et te TP asin the rw, Kuching bi fo ‘he oud The P sustained serous sk 1 isan. The door lost verily from the top, moving a seed of approximately 2 races pr eeond sling aprons 1.2 econ to close ly and wih 3 forse of fpproxiaay one eae. Following activation of he emergency stop button the doo "E002 seconds stp moving Potograph I shows the doo in question (pen) wih ie Tap leeng up othe doe Paoapaph 2 shows alse view othe Meu btn, ecrclosue was inked by an operator via a apap computer postions out of dest, line of siht of te door uel. The doc oud be viewed vss mont bsie the apy wolig the door mechani and exabed the operator o bave a pr vie” ofthe tors y the doo ae shown in Photograph 3. The cues fv he operator to close the aor ‘wee setag the acior psig a Bue dummy baton en be inside of th door (ee Photographs 1 and 2) ane vet ee fom the Special Efe Superior vie rad ricoplone and bade The upervtor ms sting onthe oor facing the doo, oldng he emergency sap buton aa ‘The petra an emergeny stop baton oop the doe net 0 in Pooogapb 4 Iaptop (shown Both the operator and mapervisr were avare ofthe rik of serous ijuy or faliy _ssccaed withthe de closing onto a pexon(S0W PN, SOW PT} Previous seal of the sane that day fad been eared out without the dor being los. The supervisor was ad thatthe door was ob sets for the St fll costume ‘eer and pasa this message to the operator. For the fst echeal, he speci tfc cam were not dy to acate the doo 0 the dor was at coe en the TP ese ue dry buen the fist ie, The then sepa aay forte doe “a peri a prt wy st Sport orn spel eben ep Sone Aer pressing the dummy but he scone, the I ued twas the doe to 80 tack dove the ap, a th doe was closing esr hin she rgin of his he wd ‘rocked othe ma benenth the doe The IP bight nas estimated ot 1800 mm The door was sapped fom cl completly hen an emergency stop bution was Page 24 OFFICIAL-SENSITIVE REPORT NUMBER: HUSUILAB/2015/26 ‘hon move bck nove ands te dos sit the IP's hed fore went backs dont of vow. bend seam nq 1 @M erergsncy son buon (SW PT, The door stopped wih the Basan ge appeosinatly 178203 man rm he aor with ‘he IP yng the rand underrated ofthe oor Photogranh* View of dor sy (oor open) (P100085 Photograph 2 Cise up eof ooo pan) showing vw down rrp an bike dummy Tuono ight oor rCOEEY es) Pages of 24 OFFICIAL-SENSITIVE REPORT NUMBER: HuSU/LAB/2015/26 Photograph 3 Mentor used by door parte showing view of or provide by he witness ‘camera (1000918) Photograph 4 Laptop se up usedby operator to acvate der closure showing postion fe “emergery top buon (atom i (100085) 4.5 BRIEF OUTLINE OF EXPERTISE [Lam a Senior Exgonomist working forthe Heth and Safety Laboratory (HSL). HSL isthe teverch agency of the Health and Safety Excouive (HSE), Ihave ben employed by HSL far 9 ‘year am Ergonomist. Daring tis ime [have cad ut reserch and incident investigations for HSE in the ate of human factors and ergonomics. Thave a BSe (Hons) in Occupational ‘Theapy ftom Dady Univesity (1996) and an MSe (Distinction) in Ergonomics from Loughborough University 00H). Tam «Rago Monbor of the Charred aaitute of Exgonoics and Human Factors (CIEHE) 1.8 APPROACH USED To dss he suo, «sur review hasbeen card ou to consider human ection tines to signals and events. The HSE Infomation Service Search Tear were ashe cary ota Keyweud Search ofa number of revan psychology abd human factors databases. The keywords were toppled by melt and covered ferme estocited with human easton tins in emergency, Page Sf 24 OFFICIAL-SENSITIVE REPORT NUMBER: HuSU/LAB/2015/26 unoxpeied sures stations, The key word wsed fer the iterate scare are provided inthe ‘Appendix of ts pon. In don, reviewed the witness samen, photographs an othe documents ste previously to vide me with an understanding fhe cicunstanoessutoundig tbe cident 2 REVIEW OF HUMAN REACTION TIMES 24 WHATIS HUMAN REACTION OR RESPONSE TIME? Reseach siggcts that hima reaction oF response ime to sensory sgl (usa visual or tudor) is mace up of hee components which coeur in sequence. THES COMPOOEAS are seacrally refered on the Inerture as perception (or mental pressing time), movement ime Sd device esponse ine. These components are expninedn moe deta el 1 Pereepton ine ‘This sls refered to as mental procesing time andi defined asthe time hat takes foe person opeecoe Ua signa event has acre and ork he deision 6 ‘esq Perception time canbe farther broken down it the following ‘8 Deteton ofthe signal ~the signal or event must ist be senor heard by he pene '._Perepion— this isthe ime the peso aks to recognise te meaning ofthe sigma & Response selection “hin is the tine ners forthe eran decide how to respond, what ation oak 2. Movement time this isthe time i takes forthe person's muscles to prfonm the moverents rue ake the ation th hasbeen deca on within th espomie Selesica line eg iting the band fom is resting poston, placing ito he emergency sop baton ani applying foc to engage the buton, 5. Devie response time tht th time takes forthe physi device perform its sponse, ethene ites forthe door9 stop aoc he emergency stop buon has oem att, (Green, 2000) Device response tne is usaly exuded fom studies whee this snot vitally istantancous, ‘sich as for vehicle braking when te tie taken forthe brakes fo slow or top the cat ean Be ‘Several seconds Spending onthe speedo ave, res, road surice ee These ties rer > ‘brake reaction time as being fom the signal pont to the point where the brake peda is fst ‘resed and total sopping ime where he device response te since Forth puposs of {his repo, Iwill refer to reaction Sine, inthe context of the incident, =the combination of ‘meatal processing tine al poveren ine, and oa esponse te where the devi response Fine (2 the time forthe dane tn ep mowing fining sctiation ofthe emeneeney se) Ince, 22 RELEVANT STUDIES his no sts were found that entirely mach the cumstances of th incident, a umber of Stes were inte ta conse oe relevant. The stds rot relevan forest ies 'o emergency situations involve vehicle diver braking in sponse fo emerzeny even (such 5 den apptstion of Bake Tigh in vehicle in foo, bales in road, sop signals). and emergency stopping of ini robots opering inthe vsinky of humans. These secaon Involve the componcts of te icdet whieh ied Pagesof24 OFFICIAL-SENSITIVE REPORT NUMBER: HuSU/LAB/2015/26 ‘+ Montcing and minuining tenon othe soundings ad siatons; f+ Thedaceton ad perception of vs signal fsa snexpected ow probability event equiting an urgent megencyrespnse: ‘+ A-sel aunber of posible responses to choose Betnecn, and, {Small movements ofthe and/arm or fotegt inate response the response. For comparison puposs, ave also incladed sts of simple reaction times a these staies found th fasten human reaction ines, 23 HUMAN REACTION TIMES FOR SIMPLE REACTIONS TO SIGNALS ‘The review ofthe eat identified thatthe fst hur responses tht are possible to achieve tne sinple reaction tines. Simple reaction tie refers to scenarios were the peso is filly ‘expecting the signal is ava of what te sina willbe and where thee i elf one response lvalable. Stir of simple reaction fine often involve subjerts siting wit tet finger ob & bution o lever and respoling es fst as possible wo an expected (and repeated) signal which i sally abt o a sound Simple reaction tines ae the fastest human retin times reported in the tiles because the prepton time abot asthe signal, ts meaning andthe response

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