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Department of Chemical Engineering, Laboratory for Applied Physical Chemistry and Environmental Technology,
Katholieke Universiteit Leuven, W. de Croylaan 46, B-3001 Leuven, Belgium
b Research Institute on Membrane Technology (ITM-CNR), c/o University of Calabria,
via P. Bucci, Cubo 17/C, 87030 Rende, Cosenza, Italy
Received 30 December 2006; received in revised form 10 July 2007; accepted 26 July 2007
Abstract
In this study, the performance of a hydrophobic nanofiltration membrane (SolSep 3360) for treating alcoholic solutions by pervaporation
is investigated and compared to a conventional pervaporation membrane (PV 1070, Sulzer Chemtech and Pervatech PDMS). Both binary
ethanol/water mixtures and common multicomponent mixtures (alcoholic beverages) are examined. The experiments were performed at feed
ethanol concentrations up to 50 vol% and at temperatures up to 45 C.
The effects of feed ethanol content and temperature were studied in terms of: (1) fluxes and permeances of individual components, and (2)
separation factor, enrichment factor and selectivity of ethanol to water. Using permeance and selectivity instead of flux and separation/enrichment
factor allows the effects on performance evaluation of operating conditions, such as temperature and swelling, to be decoupled. In this way the
contribution by nature of the membrane to separation performance can be clarified and quantified. In addition, previous analyses indicate that
the aqueous activity coefficient and the saturated vapour pressure play an important role when evaluating the membrane performance in terms of
permeance and selectivity. This is confirmed by this study.
Furthermore, it was found that multicomponent alcoholic beverages behave in exact the same manner as binary ethanol/water mixtures. Using a
nanofiltration membrane for pervaporation purposes is a suitable possibility, because of the higher fluxes and permeances, while remaining a good
separation factor and selectivity. The difference between nanofiltration and pervaporation membranes is explained by the influence of swelling,
making the membrane more dense, and the different interactions between permeating molecules and the membrane.
2007 Elsevier B.V. All rights reserved.
Keywords: Pervaporation; Nanofiltration membrane; Alcoholic solutions; PDMS membranes
1. Introduction
In the beginning of the 20th century, Kober [1] first observed
that a membrane could efficiently separate two liquid chemicals mixed together, by applying a vacuum on the other side of
the membrane, resulting in a gradient of chemical potential. In
reaction to this gradient, the components of the mixture penetrate
into the membrane and evaporate on the other side. Kober named
this phenomenon pervaporation. Separation is ensured by differ-
Nomenclature
A
F
J
l
Mw
m
p
S
t
x
x
y
y
Greek letters
separation factor
enrichment factor
activity coefficient
Subscripts
i
component i
j
component j
tot
total parameter
Superscripts
p
permeate
sat
saturated vapour phase
transition temperature [2,8], composition [2,9,10], hydrophobicity/hydrophilicity [2,3,6,11,12] and membrane surface charge
[2,13]. For each membrane process, optimal membrane properties are determined separately in terms of structure and material.
For pervaporation, rather thick membranes with a dense nature
are used, in view of chemical stability. In contrast, nanofiltration membranes can be dense or nanoporous and are as thin as
possible, because the flux through the membrane is inversely
proportional to its thickness. In literature, specific membranes
are reported to be suitable for both nanofiltration and pervaporation [14,15]. Both polymeric and inorganic membrane materials
were used for this purpose.
Polymers are a commonly used material for membranes.
However, upon wetting, they swell, altering the structure of the
membrane [12]. Swelling occurs because a solvent enters and
passes through the membrane, due to a chemical potential gradient. This increases permeability, but decreases selectivity, since
another component in the feed mixture can benefit from the now
available free volume inside the membrane, and permeate as
well [16].
This property can be used as an advantage. The swelling
phenomenon can make the structure of a polymeric micro- or
nanoporous nanofiltration membrane more dense [2]. In this
study, the effect of swelling is examined to see whether a
hydrophobic nanofiltration membrane can be used for separating
alcohol/water mixtures by pervaporation. In order to investigate
55
the behaviour of the membrane with common multicomponent solutions, alcoholic beverages were used for pervaporation
experiments.
Since polymeric materials have a lower cost, the use of
nanofiltration membranes in pervaporation can be expected to
broaden the application range of membrane processes in industry.
2. Materials and methods
2.1. Membranes
All membranes in this study have a PDMS (poly dimethyl
siloxane)-based top layer. This is a silicon elastomer with a
typical hydrophobic character. Three different membranes were
used: SolSep 3360 is a hydrophobic nanofiltration membrane
manufactured by SolSep BV (Apeldoorn, the Netherlands); Pervatech PDMS is a dense hydrophobic pervaporation membrane
manufactured by Pervatech BV (Enter, the Netherlands); and PV
1070 is a zeolite-filled, dense pervaporation membrane manufactured by Sulzer Chemtech (Neunkirchen, Germany).
Experiments were performed on the SolSep 3360 nanofiltration membrane. These results were compared to those of the two
other traditional pervaporation membranes. The results for the
Pervatech membrane were obtained by Ranieri et al. [17] on the
same set-up.
2.2. Chemicals
Measurements were performed with ethanol/water mixtures.
The ethanol concentration varies up to 50 vol%. Ethanol was of
analytical purity (>99.8%) and was obtained from Carlo Erba.
In this study, it was also tested if common multicomponent mixtures show identical pervaporation behaviour as
ethanol/water mixtures. To investigate this, alcoholic beverages
were measured. Lager beer (Becks, 5 vol% alcohol), white wine
(Marino, Le Contrade 2004, 11.5 vol% alcohol) and gin (Argia
Gin, extra dry, 38 vol% alcohol) were used as common multicomponent mixtures containing ethanol. These beverages were
chosen since they do not contain too many impermeable components, to prevent fouling [18], and are not too viscous, in order to
avoid fluid mechanical phenomena such as concentration polarisation.
Earlier research [19,20] showed that having a non-viscous
feed not necessarily avoids concentration polarisation, but slow
sorption of permeants in the membrane ensures that permeation
fluxes are independent of feed membrane concentration. The
relatively low separation factor in this work indicates this is the
case.
2.3. Pervaporation experiments
In the pervaporation system, schematically shown in Fig. 1,
the feed temperature is controlled by a thermostat (T). A recirculation pump circulates the feed through the set-up at a flow
rate of 0.7 l/min. The pervaporation module contains a circular
flat sheet membrane with a membrane area of 56.74 cm2 .
56
[Fi / l]
[Fj / l]
(4)
yi /(1 yi )
xi /(1 xi )
(5)
(2)
Fig. 2. (a) Total flux (Jtot ), ethanol flux (JEtOH ) and water flux (JH2 O ) vs. feed
ethanol composition at 33 C for SolSep 3360. (b) Ethanol permeance (FEtOH
)
and water permeance (FH 2 O ) vs. feed ethanol composition at 33 C for SolSep
3360.
57
Fig. 3. (a) Ethanol flux (JEtOH ) vs. feed composition at 23, 33 and 44 C for
SolSep 3360. (b). Water flux (JH2 O ) vs. feed composition at 23, 33 and 44 C
for SolSep 3360.
overall membrane transport. The fugacity difference can be written in permeant-specific terms. Therefore, permeance exhibits
more accurate permeant-specific transport properties with feed
concentration. This explains the difference in increment percentages.
3.2. Effects of temperature on uxes and permeances of
ethanol and water
Trends of ethanol and water fluxes versus feed ethanol concentration as a function of temperature are presented in Fig. 3a
and b, respectively, for 23, 33 and 44 C. Both ethanol and
water flux increase with temperature. This phenomenon can
be explained by a thermally induced increased motion of the
polymer chains and hence an expansion of the free volume.
In addition, the increased thermal motions of the permeating
molecules also promote their diffusion. The combination of
these effects brings about the rapid increase in permeation flux.
In Fig. 4a and b, respectively, variations as a function of temperature in ethanol and water permeances versus feed ethanol
concentration are given for 23, 33 and 44 C. The effects of temperature on ethanol and water permeances are quite opposite
to what is expected and to the permeance versus temperature
58
Fig. 4. (a) Ethanol permeance (FEtOH
) vs. feed composition at 23, 33 and 44 C
for SolSep 3360. (b). Water permeance (FH 2 O ) vs. feed composition at 23, 33
and 44 C for SolSep 3360.
Table 1
A comparison of ethanol and water activity coefficients at different temperatures (ethanol concentration = 10, 30 or 50 vol%), calculated with help of the UNIFAC
equation [21]
Activity coefficient
23 C
33 C
44 C
Ethanol (10%)
Water (90%)
Ethanol (30%)
Water (70%)
Ethanol (50%)
Water (50%)
5.6716
5.6070
5.5385
1.0046
1.0045
1.0044
3.5829
3.5758
3.5660
1.0348
1.0340
1.0333
2.5794
2.5874
2.5938
1.0835
1.0819
1.0804
59
Fig. 5. (a) Separation factor () vs. feed ethanol concentration at 23, 33 and 44 C
for SolSep 3360. (b) Enrichment factor () vs. feed ethanol concentration at 23,
33 and 44 C for SolSep 3360. (c) Selectivity (S) vs. feed ethanol concentration
at 23, 33 and 44 C for SolSep 3360.
yi /yj
i
=
xi /xj
j
(7)
60
JEtOH
x H2 O
xEtOH
JH 2 O
p
EtOH psat
x H2 O
[FEtOH / l] (xEtOH
EtOH yEtOH p )
xEtOH
[FH2 O / l]
(xH
psat yH
pp )
2 O H2 O H 2 O
2O
=S
S=
factor and selectivity. However, neither separation and enrichment factor, nor the selectivity, show significant temperature
dependence.
[FEtOH / l]
[FH2 O / l]
(8)
(9)
Fig. 7. (a) Ethanol flux vs. feed ethanol concentration of ethanol/mixtures and common multicomponent mixtures at different temperatures for SolSep 3360. (b) Water
flux vs. feed ethanol concentration of ethanol/mixtures and common multicomponent mixtures at different temperatures for SolSep 3360. (c) Ethanol permeance
vs. feed ethanol concentration of ethanol/mixtures and common multicomponent mixtures at different temperatures for SolSep 3360. (d) Water permeance vs. feed
ethanol concentration of ethanol/mixtures and common multicomponent mixtures at different temperatures for SolSep 3360.
61
62
4. Conclusion
This research confirms findings of earlier studies, that plots of
flux and permeance versus feed ethanol content may give different results and conclusions on effects of processing conditions
on separation performance. Using permeance and selectivity, instead of flux and separation and enrichment factor, can
significantly decouple the effect of operating conditions on
performance evaluation, while clarifying and quantifying the
contribution by the nature of the membrane to the separation
performance. Aqueous activity coefficient and saturated vapour
pressure appear to play an important role when using permeance
and selectivity in the performance analysis.
Furthermore, it was found that the membrane performance
in terms of permeance and selectivity, as well as in terms of
flux, separation and enrichment factors, is similar when alcoholic beverages are used as feed instead of synthetic solutions.
Apparently, the extra components in these mixtures have no
influence on the pervaporation properties, or their influences
are counterbalanced.
Compared to two PDMS-based pervaporation membranes,
both fluxes and permeances are larger in the nanofiltration membrane, while the separation factor and selectivity are comparable
or even better. The difference between the nanofiltration and
pervaporation membranes can be explained by the influence
of swelling and the different interactions between permeating
molecules and the membrane. This makes a nanofiltration membrane very useful for pervaporation.
Acknowledgments
The Research Council of the K.U. Leuven is gratefully acknowledged for financial support (OT/2002/33 and
OT/2006/37). SolSep and Pervatech are thanked for kindly
supplying membrane samples. The Socrates program is also
gratefully acknowledged for the grant given to Bram Leen for
performing the experimental work at ITM-CNR, ITALY.
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