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Technical Specification
For
Dry Type (Cast Resin)
Transformer
11kV/433V
Techno-commercial Bid
(Part-I)
Contents
Section-A:
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
Scope
Codes and standards
Bidder's eligibility criteria
Constructional features
Enclosure for transformer
Fittings and accessories
Performance requirement
Inspection and tests
Tolerances
Bid evaluation and penalty criteria
Acceptance criteria
Guarantee period
Documentation
Delivery period
Brief technical specification
Guaranteed Technical Particulars
Load features
Section-B:
1.0
2.0
3.0
4.0
Schedule of Prices
Schedule of essential spares
Activity schedule
Schedule of deviations
Section - A
2
2.1
2.2
S.No.
2.3
3
3.1
Description
Standard
1.
IS 11171& IS 2026
2.
:IS 2705
3.
:IS 12063
4.
:IS 2099
5.
:IS 1271
6.
IS 3639
7.
IEC 60076-10
or NEMA TR- 1
The bidder shall submit balance sheets, profit & loss statement for last
03 (three) financial
years. During this period the bidder shall not have incurred overall loss and average
annual turn-over shall not be less than Rs. 02 (Two) crore.
Note:
(a). In case bidder is not OEM, he should also submit the agreement with OEM,
showing that he is authorized to quote on their behalf and the OEM shall support
the bidder for all warranty etc.
(b)Price not to be filled in Part-1 (Technical offer).
4 . Constructional Features
4.1General Requirements:
The dry type cast resin transformers shall be AN (Air Natural) cooled. All
material used shall be new, best quality and of the most suitable class for
working conditions as per the tender technical specification. The material shall
withstand the outdoor atmospheric conditions, overloads, over excitation and
short circuits as per above standards without distortion, deterioration and the
setting-up of undue stresses in any part.
4.1.1 For similar specifications, the supplied transformers shall be identical and their
parts shall be interchangeable.
4.1.2 Nuts, bolts and pins shall be provided with lock washers or locknuts.
4.2
Core:
4.2.1 Transformer design shall be core type. The core shall be made out of high
grade, non-ageing, low loss cold-rolled grain oriented (CRGO) silicon steel
laminations. The core shall be painted and insulated with suitable resin to
protect it against corrosion. The lamination shall be free from burrs and sharp
projections.
4.2.2 The yoke laminations shall be interleaved and carefully assembled to avoid airgaps in the magnetic circuit. The core shall be earthed as per the relevant
standards.
4.2.3 The insulation structure in between core to bolts and core to clamp plates
shall withstand a minimum voltage of 2500 V for one minute.
4.2.4 All steel sections used for supporting the core shall be free from burrs.
4.2.5 The design of the magnetic circuit shall be such as to avoid static
discharges, development of short circuit paths within itself or to the earthed clamping
structure.
4.2.6 The assembled core with all the clamping structures shall be free from
deformation and shall withstand the vibrations during operation.
4.2.7 The core clamping structure shall be designed to minimize eddy current losses.
4.3
Windings:
4.3.1 The Cu-ETP grade copper conductor shall be used for transformer HV and LV
windings. The design and arrangement of the windings and their insulation
shall be such as to ensure uniform distribution of the voltage surges among
all the coils of the windings.
4.3.2 The windings shall be provided with Class-F epoxy resin cast insulation. The
insulation shall have high tensile and dielectric strength. Enough measures
shall be taken during casting to avoid the void formation, cracking and crazing
etc. of the cast coils.
4.3.3 Both HV and LV windings of each phase shall be separately cast on rigid
tubular coil co-axially arranged under vacuum in to moulds. The epoxy resin
insulation system shall be fibre glass strengthened.
4.3.4 The resin used for winding insulation shall be non-hygroscopic to prevent the
penetration of moisture into windings. It should be possible to energize the
transformer without pre-drying even after a long period of service interruption.
The resin used shall be noninflammable, self-extinguishing, void free and
suitable for tropical climate with 100% relative humidity. In the case of
windings provided with taps, the inter-turn insulation of tapped windings shall
be reinforced to obtain uniform stress distribution.
4.3.5 The transformer shall be able to withstand short circuits as well as
switching and lightning/atmospheric impulse voltages as specified in the IS
11171 Standard. The leads and connections shall be mechanically strong and
adequately brazed to withstand short circuit forces and transportation shocks.
4.4 Core and Coil Assembly:
The cast coils are inserted on to the core limbs. The resin cast spacer blocks,
end blocks and separators shall be used as required.
4.5
Earthing:
Single point earthing shall be used for magnetic circuit. The frame work and
clamping arrangements of core and coil shall be securely earthed by copper
strip connection to the main frame and enclosure. Two earthing terminals
suitable for 75X10 mm GI strip shall be provided on the frame for enclosure
earthing.
4.6 Tapping:
Off circuit tap changing link shall be provided with total tapping range of +10%
to -10% in steps of 2.5 %. The tapings shall be on high voltage side. The
transformer shall be capable of delivering its rated output at any tap position
without damage.
connecting 11
kV XLPE insulated armoured cable terminated in crimping type lugs and heat
shrinkable sleeves or pre-moulded cast resin push on type terminations.
Suitable undrilled gland plate shall be provided for terminating HV cables. HV
terminals shall be extended up to the cable terminals and the bus bars shall
be located at a convenient height. The cable entry shall be from the bottom.
Preferably the bus-bars shall be supported by the supporting insulators from
the top frame of the enclosure. The winding delta formation on HV side shall be
in supplier's scope.
4.7.2 The LV side terminals and the LV termination box of transformers shall be
suitable for sandwich bus duct connection with flexible conductors. The
earthing stud shall be provided on LV termination box for clamping
sandwich bus duct earthing conductor. The winding star formation on LV
side shall be in supplier's scope.
4.7.3 The LV neutral terminal of the star connected winding shall be brought out
at two separate insulated terminals. One neutral terminal shall be provided by
side of the phase terminals for connecting neutral to bus-duct neutral bus-bar
in the LV termination box. Second neutral terminal shall be provided to
facilitate the earth conductor down to the ground level. The terminal shall be
suitable for connecting two numbers of earth conductors (75mmX1Omm GI)
for neutral earth connection with two separate earthing pads.
4.8 Support Insulators:
a) The REF (Restricted Earth Fault) CT shall be epoxy resin casted under
vacuum and having ratio of 3200/ 1A, Class PS, 10 VA. The CT shall have
minimum V1 400V, maximum 30mA Imag at Vkne/2 and Kt less than 7 Ohm.
This CT shall be provided in the common portion of the LV neutral (Before
branching to LV neutral to earth connection). Class of insulation system of
the CT shall be class F.
a) Temperature sensors: Two (2) numbers, reputed make simplex type (Platinum)
PT 100 shall be provided in each phase at suitable place for measuring hot
spot temperature.
b) A multi channel digital winding temperature indicator shall be provided to
display the temperature of the windings.
c) The indicating instrument shall be provided with four adjustable
electrically
b) All contacts for alarm, trip and indication circuits shall be electrically
potential free, wired for auxiliary supply as specified and brought out to
separate terminals at the terminal blocks in the marshalling box. if
required, separate MCBs shall be provided for protection, isolation and
distribution of AC & DC control supplies in the marshalling box. Wiring
shall be with PTFE insulated (Insulation for wire & cable shall be in
consistence with the ambient temperature in the housing). The wiring
conductor shall be stranded copper and of sizes not less than 4 sq. mm for
CT circuit and 2.5 sq. mm for other control circuits. CT terminals shall
be provided with standard shorting facility. The wires shall be drawn through
neatly clamped conduits. Engraved identification ferrules, marked as per the
approved wiring diagrams shall be provided on each wire. Ferrules shall be
of yellow colour with black lettering. Preferably the terminals shall be stud
type and provided with crimping type cable sockets.
make the equipment suitable for outdoor conditions, prevent ingress of foreign
matters, vermin and rodents etc. The minimum number of louvers shall be
provided on the sides of enclosure and the louvers should be covered with SS
or galvanized sheet fine (openings not more than 2.5 mm) mesh. The
enclosure should have structural steel framework with lockable hinged
door on HV and LV termination sides of the transformer. The gasketted doors
shall facilitate the inspection of the transformer.
5.2 The enclosure frame shall be fabricated using suitable CRCA pressed and
shaped sheet steel of thickness not less than 3.0 mm for structural
members and 2.0 mm for all doors/covers etc.
5.3 All panel edges and door edges shall be reinforced against
distortion/deformation by rolling, bending and addition of welded reinforcement
members.
5.4 The complete structure shall be rigid, self-supporting and shall be suitable for
connecting ventilation hood on the top. To remove heat from the transformer,
its metallic enclosure shall have sufficient heat dissipation capability in outdoor
conditions, throughout the year without any additional cooling arrangement. GI
or SS wire mesh shall be provided in the gap in between enclosure and
ventilation hood to prevent entry of birds etc. Powder/enamel paint
coated 3mm thick perforated MS mesh shall be provided for enclosing the
bottom side.
5.5 The enclosure shall not have degree of ingress protection less than IP 33.
5.6 Door switch with 2 NO + 2 NC auxiliary contacts of required rating shall be
provided. It will be used for providing interlock in the HV breaker circuit.
5.7 Painting: After thorough metal treatment enclosure surface shall be given two
coats of enamel/powder paint. Double coat of corrosion resistant primer shall
be applied before painting. The inside of the enclosure shall have semi-glossy
paint finish. All metal parts not accessible for painting shall be made of
corrosion resistant material. All paints shall be carefully selected to withstand
heat and tropical weather conditions.
6.
6.3 Three earth terminals per transformer, each suitable for earth conductor's of
size 2 nos. 75X10 mm GI strip for earthing of the body of the transformers and
its enclosure.
6.4 Lifting lugs for:
6.4.1 Complete transformer (with enclosure).
6.4.2 Core-Coil assembly.
6.5 The under base shall be provided with channels etc.
6.6 Four bi-directional rollers in base frame for movement of complete transformer
assembly. The stopper arrangement to lock the transformer in the required
position shall also be provided.
6.7 Enclosure with provision for dismantling.
6.8 Marshalling box
6.9 Neutral earth terminal with lugs.
6.10 Six number PT 100 RTDs with WTI display.
6.11 Off circuit tap links.
7.
Performance requirement:
7.1 Transformers shall operate without abnormal heating at the rated KVA at any
voltage within 10 percent of the rated voltage of that particular tap.
7.2 Transformer shall be designed for 110% continuous over fluxing withstand
capability.
7.3 The continuous and short time over loading capacities shall be furnished in
detail. Overloads shall be allowed within the condition defined in the applicable
standard. Terminal,taps or any other auxiliary equipment shall not limit such over
loading. The transformer
shall also be suitable for feeding power to the load as per the load
features (refer clause number 17) of the specification.
7.4 The neutral terminal of windings with star connection shall be designed for
the highest over-current that can flow through this winding.
7.5 The bidder shall ensure that the design and manufacturing of the transformer
shall be such as to reduce noise and vibration level. The sound level of the
transformer with its enclosure in position shall not exceed 66dBA measured
in accordance with NEMA TR-1 or IEC 60076-10 Standard.
7.6 The apparent charge limit shall be 20pC during partial discharge test as per
IS 11171. 7.7 The transformer HV winding shall be suitable for vacuum circuit
breakers switching. 7.8 All other performance requirement as per the relevant
standards and codes shall be met
with the conditions specified above.
8. Inspection and Tests:
At all reasonable times, the purchaser's representative shall have access
to the manufacturer or sub-manufacturer works for the purpose of
witnessing, tests and ascertaining that the transformer being supplied
Tolerances:
Allowable tolerance for other parameters except losses shall be as per the 1S2026 Part-I. In respect of total losses maximum +10% shall only be
permissible, subject to penalty as per clause 10 of the specification. The
losses in the guaranteed Technical particulars (GTP) submitted by the
supplier shall be the reference for percentage loss and bid evaluation.
10.
Bid evaluation & Loading/Penalty Criteria (as per CBIP transformer manual):
1. Formula for evaluation of
bids (`base case' will be the
lowest of guaranteed losses
separately for Load losses
in kW (Wc) & No-Load
losses in kW (Wi) of the
bids received).
11.
Acceptance Criteria:
Successful testing as per clause 8 of the specification.
12.
Guarantee Period:
The transformers shall be guaranteed for a period of minimum 2 (Two)
years from the date of acceptance at RRCAT after delivery.
13.
Documentation:
The bidder shall submit the documents at different stages as given
below.
13.1 With Bid (Technical/Part-1):
(a) Copies of orders, completion /performance certificate and contact details of
the end users in support of OEM experience. Refer clause 3.1 of bidder
eligibility criteria of the technical specification.
(b) Copies of the balance sheets, profit & loss statement of the bidder for
last 03 (three) financial years. Refer clause 3.2 of bidder eligibility criteria of
the technical specification.
(c) Detailed catalogues/datasheet and literature indicating technical
specifications.
(d) The following Type Test reports of cast resin dry type transformer
minimum 2000kVA rating.
(i) Impulse voltage withstand test.
(ii)Short-circuit withstand test.
(iii)
Temperature rise test report for offered item rating.
TECHNICAL PARTICULARS
1
2
3
4
Rating
Frequency
No. of Phases
: 2000 kVA
: 50 Hz 3%
: 3 (Three)
Rated Voltage
i)HV : 11000 Volts with +6% & -9% tolerances.
ii) LV : 433 Volts.
Winding connections
i. HV : Delta
ii.LV : Star
Vector Group
: Dyn11
Seismic Zone
Maximum ambient air
temperature
: Zone-III
: 50C
: 40C
10
Service
: Outdoor
: As per IS:11171/2026
12
Class of Insulation
: minimum class - F
13
11
14
Tapping
: 90C
: +10% to -10% in steps of 2.5% on HV side through
off circuit tap links
15
16
17
: 6.25%
Type of cooling
:AN
Terminal arrangement
HV
LV
18
19
(i)
(ii)
System voltage
HV side
a) Nominal system voltage
11 kV
12 kV
LV side
a)Nominal system voltage
b)Highest system voltage
433V
477V
20
System earthing
21
22
a)
Impulse
75KV (peak)
b)
Power frequency HV
Power frequency LV
28KV(rms)
3 KV(rms)
c)
16.
Guaranteed Technical Particulars (GTP) for Transformer:
The bidder shall submit the filled GTP along with Part-1 (technical bid).
S.
No.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
Description
Name of manufacturer
. Model & type
Suitable for outdoor installation
Standards followed by the
manufacturer or compliance to the
standard
Relevant standard (IS/IEC) for
Short time overloading capacity
Detail/parameter
(Yes/No)
Rated KVA
Short circuit withstand capacity in
kA (with time interval)
Rated Voltage:
(i) HV side
(ii) LV side
Rated current:
(i) HV side
(ii) LV side
Tapping: +10% to -10% in steps of
2.5% on HV side, through off
circuit tap links
(Yes/No)
(Yes/No)
(Yes/No)
(Yes/No)
(Yes/No)
19
20
21
22
23
24
25
26
27
30
31
32
33
(ii) LV winding
Current density at rated current)
HV winding in A/mm
Current density (at rated current)
LV winding in A/mm2
Insulation level
a) separate source power
frequency withstand
b)Full wave lightning impulse
withstand
c) Induced over voltage withstand
34
Weight
a) Core and windings
b) Enclosure
c) Total
35
Dimensions
a) Length
b) Breadth
c) Height
36
37
38
39
40
41
(Yes/ No)
17.1 The load includes 6 pulse and 12 pulse SCR (silicon controlled rectifier)
power convertor, SMPS etc. The harmonic spectrum may contain the following.
S.
Current Harmonic Order
Magnitude (% of the
No.
fundamental)
1 .5%
18%
9%
1%
5%
2.5%
1%
3rd
1.
2.
3.
4.
5.
6.
7.
5th
7th
9th
11th
13th
15th
17.2. Power convertors loading pattern: The converters periodic loading pattern i.e.
r.m.s current variation with time (in sec.) is as shown below in figure-1.
021
0.14
0.10
0.14
?bows In *month
Figure-1
***************************************
Section-B
Description
Qty.
Supply Rate
Taxes
& Duties
Amount
1.0
Design / Engineering,
04Nos.
fabrication,
Assembly, Testing at works and
supply of continuous duty,2000
kVA, 11kV/0.433kV, 50 Hz
three
phase dry type cast resin
transformer
along
with
required spares (refer 2.0
section-B, schedule of essential
spares) & accessories as per
specification.
PRICES
NOT
TO
BE
FILLED
IN
PART-1
Description
Qty.
1.
01 set
2.
WTI
02Nos.
3.
LV insulators
01 set.
4.
Olset
5.
HV
insulators
Rating, terminal and danger plates
6.
7.
01 set
' 01 No.
01 set
8.
REF CT
01 No.
9.
Support insulators
01 set
Supply Rate
Amount
PRICES
PRICES
NOT
NOT
TO
TO
BE
BE
FILLED
FILLED
IN
IN
PART-1
PART-1
S.No.
Activity
Duration
1.
2.
3.
4.
additional
loss and temperature rise
Fabrication/stage inspection
5.
6.
Supply at site
S.No.
Tender Specification
Para/Point No.
Deviation detail
Remarks/Justification