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Home / Tutorials / How to make an Air-Core Inductor

How to make an Air-Core


Inductor
Last Updated on March 17, 2016 by john in Tutorials with 41
Comments
Sometimes you may be unable to nd a particular inductor the
market. This is actually a problem faced by most of the electronic
hobbyists and the problem becomes more serious if your project is
RF related. The inductors required for RF circuits (antenna, tuner,
amplier etc) are almost impossible to nd in the market and the
only solution is nothing other than home-brewing them.

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With a little practice and patience you can construct almost all air
cored inductors at home. The inductance of an air cored inductor
can be represented using the simplied formula shown below and to

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calculate the inductance of an air-core inductor, the same equation

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may be used.

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L = [d2 n2] / [18d + 40l]

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Where L is the inductance in Micro Henries [H]

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d is the diameter of the coil from one wire centre to another


wire centre. It should be species in inches.

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l is the length of the coil specied in inches.


n is the number of turns.
Notes :

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multiplied four times if the value of n is doubled. The value of

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l is multiplied by two if the value of n is increased up to 40%.

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The length of the coil used in the inductor should be equal to or


0.4 times the diameter of the coil.
As shown in the equation, inductance of the air-core inductor
varies as the square of the number of turns. Thus the value l is

Winding the coil.


The coil must be rst wounded on a plastic former of the
adequate diameter (equal to the required core diameter).
The winding must be tight and adjacent turns must be as close
as possible.
After the winding is complete, slowly withdraw the core without
disturbing the coil.
Now apply a thin layer of epoxy over the coil surface for
mechanical support.
Remove the insulation from the coil ends.

Example
Suppose you want to make an inductor which produces an
inductance of 10 H. The diameter of the coil is 1 inch and the coil
length is given by 1.25 inches. You will have to nd the number of
turns of the coil.

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L = 10 inches

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Thus substituting the values in the above equation

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d = 1inch

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l = 1.25 inches
n = {L [18d * 40l]} / d = 26
Thus, the number of turns of the coil will be 26.
Number of turns/inch = 20.8

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41 thoughts on How to make an Air-Core Inductor

how can i do make 2.2nh?


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Mark January 27, 2015 at 9:30 pm

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Sir, what kind of wire and the diameter do you suggest in making
200uH inductor for AM transmitter. thanks.

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Reply

ykcir December 5, 2014 at 6:34 pm


what gauge is the best for 220uh with 6+ A peak and a 1000uh with
100ma? how many turns and the dia?

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chetan gupta November 6, 2014 at 10:36 pm

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how many turns and which gauge of copper wire be used to make
the 22nH inductor?

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pancham November 2, 2014 at 11:43 am

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oracle September 10, 2014 at 7:59 am


sir, i would want you to tell me the number of turns for making
0.01uH. thanks
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seetharaman September 11, 2014 at 10:01 pm


Use 6 mm dia plastic former wind with 22 swg wire wind
65 turns of 0.5 length multilayer.
Reply

nishant April 21, 2014 at 8:08 pm


will you please tell me how to calculate gauge of wire in this?
Reply

Seetharaman April 22, 2014 at 10:04 pm


The gauge depends on the current ow required to ow
through it. for RF application it should be at least 18 SWG
or thicker as the signal current ows through the surface
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of the wire. hence to increase the conducting area use a


thicker wire.
Reply

Shailendra April 1, 2014 at 1:17 am


Sir I want to make a coil of 150uH. So what should be the values
according to this.Please tell me.
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Seetharaman April 2, 2014 at 5:06 am


USE the following site for calculation
http://www.66pacic.com/calculators/coil_calc.aspx
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sagar March 26, 2014 at 12:14 am


sir i make 6Mh inductor
with 272 turns,
22 Gauge copper wire
2inch(50.8mm) diameter OD
with PVc material as forme.
now i want to calculate the value of l,N, d
can you please tell me how to nd these values

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Seetharaman March 26, 2014 at 4:03 am


use the formula
L = [d2 n2] / [18d + 40l]
Where L is the inductance in Micro Henries [H]
d is the diameter of the coil from one wire centre to
another wire centre. It should be species in inches.
l is the length of the coil specied in inches.
n is the number of turns.
Reply

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ashika March 16, 2014 at 11:00 am


sir i want to make a 0.1microhenry indutor coil so what will be the
values of d n and l
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Seetharaman, is there any dierence between 10uH and 10mH or


are they thesame?
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Seetharaman October 31, 2013 at 4:48 am

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10mH / 1000 = 10uH ie 1000uH is equal to 1mH


Reply

zeeshan October 26, 2013 at 2:06 am


sir i have to ltering the 50vdc please tell me how much inductance
are required to lter 50v dc and what is the length ,no of turns and
insulator width and wire gauge
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Chinthaka February 14, 2013 at 8:00 am


Hai Dear Sir,

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1 need 1mH 1amp inductor and 4mH 1Amp inductor please kindly
tell me how can i do this.
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MAKE IT PLEASE HELP OR SUGESTION ME.
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sir,
if i want to make a 53uH coil by 24Awg,the arc is 15cm.then what will
be the number of turn?

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I want a 0.156uH(Micro Henries) inductor and i use 18swg wire.Can


you please tell me what would be the values of d,l and n.
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Hemant December 12, 2011 at 10:35 pm

Authors

nice post thanks!!


But L=MicroHenries

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So in your example is must be a typo L=10 inches it should be 10


uH
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Seetharaman November 2, 2011 at 6:31 am


Hi Shinoj AWG is american standard for wires. SWG is standard wire
gauge for British and Europien standards. There will be a dierence
between both the standards. there are conversion tables available to
compare both standards. a sample is shown below
http://www.qsl.net/lx2sm/conversion1.htm
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Victor Ak. October 31, 2013 at 5:06 am


Hello Sir, am very greatful on your contribution to
educate the electronics curious people which am also
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wireless transmission signal circuit for speakers to sound
transmitting system.
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Shinoj November 1, 2011 at 3:50 am


What is mean by AWG and SWG
Reply

seetharaman June 28, 2011 at 1:26 am

Hi Anish you have contact a motor/transformer winder or a good


electric supplier who will be in a position to supply.
Reply

Anish June 27, 2011 at 5:58 pm


Thankyou sir,
But where do I get these wires. Like tell me some local shops where I
can buy these wires. And how to ask them. Once I asked for a
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24AWG copper wire in a radio house where i buy electronic


components.. They are blinking.
Reply

Anish June 27, 2011 at 5:57 pm


Thankyou sir, but where do I get these wires. Like tell me some local
shops where I can buy these wires. And how to ask them. Once I
asked for a 24AWG enamelled copper wire in a radio house where i
buy electronic components.. They are blinking and saying they never
heared such thing.
Reply

seetharaman June 27, 2011 at 9:52 am


Hi Anish it depends on the application. For higher current a thicker
(lower gauge number say 18 or 16SWG) of wire is required. For lower
current thinner (higher gauge number say 32 or 38SWG) wire will do.
For low frequency coils say Medium Wave a litz wire is preferred. For
higher frequencies say at 200MHz or greater thicker wire is
preferred, not that it has to ow higher current but higher frequency
current ows through the skin of the wire. You refer to gauge table
you can nd the details.
Reply

Anish June 26, 2011 at 5:32 pm


Hi sir,
What type of coil wire to use? 22SWG, 24SWG etc,,, they recommend
dierent type for dierent applications. How to nd that?
Reply

delrow williams June 4, 2011 at 9:32 am


master i try your formula but i have no luck. how do i produce .01uf
Reply

Abhishek May 30, 2011 at 2:01 am


How to use it as Centre tapped Inductor , for connections to
Antenna?? in A radio receiver.
Reply

Jady Burg February 24, 2011 at 1:04 am


great joob really help fulll but insulater is must for winding or any
other material can be used
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??????????????????????
Reply

Acme Fixer February 5, 2011 at 8:54 pm


Someone asked how to make a 200 to 500 uH coil. These were the
parts values given for the L3 in the 2 km FM transmitter. This choke
is not needed for this project. I explain why in my blog here.
watsonseblog.blogspot.com/2011/01/2011-jan-25-circuitstoday-fmtx.html
Reply

Seetharaman January 4, 2011 at 2:53 am


Hi Jatin 1mH(milli henry) is 1000micro henries substute in the above
formula.
Reply

Jatin January 3, 2011 at 10:02 am


How to make an inductor of 1mh
Reply

Seetharaman October 31, 2010 at 2:58 am


Hi Fady you mean 200 to 500uH (micro henrys) use tha above
formula. it cannot be variable but either 200 or 500uH can be made.
L = [d2 n2] / [18d + 40l]
Where L is the inductance in Micro Henries [H]
d is the diameter of the coil from one wire centre to another wire
centre. It should be species in inches.
l is the length of the coil specied in inches.
n is the number of turns.
Reply

abhijith sivan March 8, 2015 at 7:14 pm


sir. i am new to this feild but i am very interested in this.
would u plz tell me how many turns required for 22nh at
which size wire??
Reply

fady October 30, 2010 at 8:40 am


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How to make a RF choke 200 to 500 uf


Reply

ahtasham March 29, 2010 at 8:40 am


how to conect the headphone socket in the circuit as it has 3 plugs
plz ans me as soon as possible
Reply

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