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Abstract
New adsorbents Q HyperZ and CM HyperZ composed of hydrogel-filled porous zirconium oxide particles were evaluated for expanded bed
adsorption applications in the present work. The HyperZ adsorbents have wet density of 3.16 g ml1 , particle size of 44.5100.8 m and average
sphere diameter of 67 m. The bed expansion as the function of flow velocity and fluid viscosity was measured and correlated with RichardsonZaki
equation. The suitable expansion factor was considered less than 2.5, while the corresponding flow velocity was about 450 cm h1 . Liquid mixing
in the bed was determined to evaluate the stability of expanded bed. The Bodenstein numbers tested were higher than 40 and the axial mixing
coefficients (Dax ) were between 0.5 and 9.7 106 m2 s1 , which demonstrated that a stable expanded bed could be formed under suitable operation
conditions. Bovine serum albumin (BSA) and lysozyme were used as model proteins to estimate the adsorption capacities of Q and CM HyperZ,
respectively. The maximum equilibrium adsorption of Q and CM HyperZ could reach 45.7 and 27.2 mg g1 drained adsorbents, respectively. It
was found that yeast cells had little influence on the adsorption capacities of the two adsorbents tested. The dynamic adsorption capacity of BSA
at 10% breakthrough with Q HyperZ was 35.9 mg g1 drained adsorbent at flow velocity of 100 cm h1 for packed bed adsorption. The values for
expanded bed adsorption were 34.4 mg g1 drained adsorbent at flow velocity of 200 cm h1 , 33.6 mg g1 drained adsorbent at 300 cm h1 and
31.7 mg g1 drained adsorbent 400 cm h1 . The results demonstrated that Q HyperZ and CM HyperZ are suitable for expanded bed adsorption of
biomolecules.
2007 Published by Elsevier B.V.
Keywords: Expanded bed adsorption; Physical property; Expansion factor; Liquid mixing; Protein adsorption
1. Introduction
Expanded bed adsorption (EBA) has been proven as
an efficient technology to capture target proteins directly
from unclarified feedstock, such as culture suspensions, cell
homogenates or crude extracts [13]. Compared with classical packed bed adsorption chromatography, EBA processes use
the specially designed adsorbents which expand in the column
with an upward liquid phase, forming a perfectly classified fluidized bed (termed expanded bed) [4]. The enlarged bed voidage
allows small particulates in the mobile phase to pass through
the expanded bed and need not be removed earlier. Therefore,
EBA combines solidliquid separation with an adsorption step
in a single unit operation with the advantages of increased
overall yield and reduced operational time, as well as lower
costs for capital investment and consumables. The solid adsorbent is essential to achieve the EBA process and should be
prepared specially. Unlike the packed bed adsorbents, a certain high density and appropriate size distribution of adsorbent
matrices are necessary for EBA applications. To the best of current knowledge, EBA adsorbents tend to be of high density,
small size, large pore and proper size distribution according
to the requirement of large-scale bioseparation process. High
density would suit high operation flow velocity and result in
reducing the processing time; small size and enlarged pore in
the particles would reduce the transport resistance and result
in increasing the dynamic adsorption capacity for high flow
velocity; a proper size distribution is the key point to form the
stable classified fluidized bed in the column to ensure adsorption
efficiency.
During the past 20 years, different concepts of matrices
design have been developed for EBA applications. In general, there are three types. First one is a high-density core
covered with the gel layer, such as agarosestainless steel [5]
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
and agaroseglass beads [6]. Second one is the type of highdensity powder dispersed uniformly in the solid phase, such
as agaroseNdFeB alloy [7], cellulosetitanium oxide [8,9],
cellulosestainless steel powder [10]. Third one is the type
of homogeneous beads using high-density porous materials
such as inorganic oxide, including zirconium oxide, titanium
oxide and hafnium oxide, et al. [1113]. Amersham Biosciences first introduced Streamline series adsorbents to the
market in 1990s. Streamline adsorbents with particle size of
100300 m and mean density of about 1.2 g ml1 are based
on 6% cross-linked agarose containing a crystalline quartz core
as the densifier. Streamline adsorbents can be used at suitable expansion factor of 23, while the corresponding flow
velocity is at 200400 cm h1 in water [14]. New adsorbent
named as Streamline Direct, which is densified with stainless steel core, was developed recently. With the particle size
of 80165 m and mean density of 1.8 g ml1 , the operating
flow velocity is relatively high, about 400800 cm h1 for the
expansion factor of 23 [15]. In addition, Fastline adsorbents
that are composed of agarosetungsten carbide were manufactured by UpFront Chromatography A/S. With high density of
2.53.5 g ml1 , Fastline adsorbents can be used for the flow
velocity as high as 600900 cm h1 [16]. Currently, new series
of adsorbents named HyperZ were developed by BioSepra, part
of Pall Corporation, which combine the desirable characteristic
of soft, high-capacity hydrogel with the dimensional stability of a rigid zirconium oxide [17]. It is the first commercial
gel-in-a-shell high-density beads for EBA application. Good
chemical resistance (12 M NaOH) of the zirconium oxide particles would facilitate the cleaning-in-place procedure. Up to
now the basic properties of HyperZ are quite limited in literature, which certainly hamper the real applications of these new
EBA adsorbents.
In the present work, some physical properties of two HyperZ
adsorbents, CM HyperZ and Q HyperZ, will be investigated,
including density, bead size and size distribution. The performance in the expanded bed mode will also be verified. With the
analysis of expansion characteristics of HyperZ adsorbents, a
suitable range of flow velocities used for EBA application will
be suggested and the bed stability will be studied with the pulse
response methods. In addition, the adsorption isotherms and protein breakthrough curves will be investigated in order to show
the potential abilities of protein adsorption for these new EBA
adsorbents.
2. Experimental
2.1. Materials
Q HyperZ and CM HyperZ adsorbents (50 g each package)
were kind gifts from Pall Corporation (PALL BioSepra, Cergy,
France). Bovine serum albumin (BSA, 67 kDa with a theoretical
pI of 4.9) and lysozyme (15 kDa and a theoretical pI of 11.2) were
purchased from Sigma (Milwaukee, WI, USA). Freezedried
bakers yeast was purchased from Dr. Oetker Nahrungsmittel
KG (Bielefeld, Germany). Prior to the experiments the yeast was
dispersed in the respective buffer and allowed to re-hydrate for
59
m p
100%
m w
(1)
H
H0
(3)
60
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
(4)
H
H0
(5)
(6)
UH
Dax
(8)
(9)
Qm C
Kd + C
(10)
where Q* is the equilibrium adsorbed capacity, C* the protein or yeast cells concentration in liquid phase, Qm the
saturated adsorption capacity and Kd is the dissociation
constant.
2.6. Dynamic protein adsorption
Two methods were used to investigate the dynamic protein
adsorption: protein adsorption kinetics properties and protein
breakthrough behaviors. For measuring the protein adsorption
kinetics properties, 5 g Q HyperZ adsorbents was added to 50 ml
of 1 mg ml1 BSA solution in the appropriate buffer (without or with 1 and 2% yeast), and then 100 l of solution was
taken out at different time intervals to determine the protein
concentration.
For measuring the protein breakthrough curves, BSA, Q
HyperZ and 20 mM TrisHCl buffer (pH 8.0) were used. A small
column, Econo-Column (1 cm diameter, 30 cm length, from BioRad), the peristaltic pump and the UV detector (WellChrom
fast scanning spectrophotometer K-2600, KNAUER, Berlin,
Germany) were used to set up the chromatographic system.
The sedimented bed height was 9 cm. After the adsorbent was
expanded and kept stable for 15 min, 2 mg ml1 BSA solution
was pumped into the column, and the UV detector detected the
protein breakthrough at 280 nm.
As described by Griffith et al. [11], the dynamic adsorption
capacity at 10% breakthrough could be calculated as follows:
V
C0 0 10% (1 (C/C0 )) dV
Q10% =
(11)
M
where Q10% is the dynamic adsorption capacity, C and C0 the
protein concentration of outlet fluid and initial fluid, V10% the
loading volume corresponding to 10% breakthrough point and
M is the mass of the adsorbents.
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
61
Table 1
Physical properties of HyperZ adsorbents
p (g ml1 )
s (g ml1 )
m (g ml1 )
P (%)
Ds (m)
3.16
1.97
5.15
48.0
0.265
44.5100.8
67.0
Fig. 1. Shapes and structures of HyperZ adsorbents. (a) Shapes of adsorbents, magnified by 100; (b) surface structure, magnified by 5000; (c) inner structure,
magnified by 5000.
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
Fig. 3. Bed expansion of HyperZ adsorbents with water and varying viscosity
fluids in XK16/40 column. () Q HyperZ with water; () Q HyperZ with 10%
glycerol; () Q HyperZ with 20% glycerol; () CM HyperZ with water; ()
Streamline DEAE with water (data from literature [9]).
Fig. 4. Bed expansion of CM HyperZ adsorbents with water and varying yeast
cell solution fluids in Streamline 25 column. () CM HyperZ with water; ()
CM HyperZ with 1% cell solution; () CM HyperZ with 2% cell solution; ()
CM HyperZ with 5% cell solution.
To investigate the biomass influences, the expansion characteristics of CM HyperZ in Streamline 25 column with yeast
cells suspension was also measured, and the results are shown
in Fig. 4. It could be found that the expansion factors in water
were quite similar for the two columns tested, XK 16/40 and
Streamline 25. The biomass concentration evidently affected
the expansion value. For example, at the flow velocity of
250 cm h1 , the expansion factor reached 2 with 1% cell suspension and almost 2.5 with 5% cell suspension. It indicated that the
physical properties of feedstock should be considered seriously
to determine the suitable flow velocity in the real application.
The expansion behaviors were correlated by the
RichardsonZaki equation (Eq. (4)). The results for XK16/40
column and Streamline 25 column are shown in Figs. 5 and 6,
respectively. All the data fitted well with RichardsonZaki
relations and the parameters of Ut and n are listed in Table 2.
The theoretical terminal settling velocity of particle was also
calculated with Eq. (6), which is based on the average particle
diameter (Ds ), and also shown in Table 2. It could be found
that the values of theoretical Ut based on Stocks equation
are significantly higher than that of experimental Ut . Similar
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
63
Fig. 7. Bo number as the function of flow velocity and variety of fluid viscosity:
() Q HyperZ with water; () Q HyperZ with 10% glycerol; () Q HyperZ
with 20% glycerol; () Streamline DEAE with water (data from literature [26],
H0 = 15 cm).
water as the mobile phase, which were lower at low flow velocity
(<350 cm h1 ) but higher at high flow velocity (>350 cm h1 )
than that of Streamline DEAE (data from literature [26]). The
results indicated that for low flow velocity the expanded bed
formed with HyperZ was relatively stable than that with Streamline series. Dax values increased obviously with the increase
of flow velocity and fluid viscosity, which meant that the
axial mixing enhanced and the bed stability weakened. This
Table 2
Parameters for RichardsonZaki correlations and Ut calculated by Stokes equation
Column
Adsorbents/mobile phase
Ut (cm h1 )
Experimental
Stockesa
XK16/40
Q HyperZ/water
Q HyperZ/10% glycerol
Q HyperZ/20% glycerol
CM HyperZ/water
1366.5
1022.5
692.3
1394.1
2117.9
1251.7
772.8
2117.9
3.20
3.07
3.39
3.12
Streamline 25
CM HyperZ/water
CM HyperZ/1% yeast
CM HyperZ/2% yeast
CM HyperZ/5% yeast
1370. 5
1063.0
944.3
915.5
2117.9
1891.7
1569.1
928.2
3.37
3.17
3.17
3.66
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
Fig. 9. Axial mixing coefficient (Dax ) as the function of flow velocity and variety
of fluids viscosity (symbols as Fig. 7).
Fig. 10. Axial mixing coefficient (Dax ) as the function of expansion factor and
variety of fluids viscosity (symbols as Fig. 7).
Fig. 11. Adsorption isotherm curves of protein to HyperZ adsorbents. () BSA
to Q HyperZ; () BSA to Q HyperZ with 1% yeast; () BSA to Q HyperZ with
2% yeast; () lysozyme to CM HyperZ. The adsorption of BSA to Q HyperZ
was measured in 20 mM pH 8.0 TrisHCl buffer at 25 C and the adsorption
of lysozyme to CM HyperZ was in 20 mM pH 5.0 acetic acid/sodium acetate
buffer at 25 C.
Fig. 12. Adsorption isotherm curves of yeast cells to HyperZ adsorbents. ()
Q HyperZ; () CM HyperZ. Buffer and temperature were same as shown in
Fig. 11.
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
65
Fig. 13. Protein adsorption kinetics curves of Q HyperZ adsorbents. () BSA
to Q HyperZ; () BSA to Q HyperZ with 1% yeast cell; () BSA to Q HyperZ
with 2% yeast cell. Buffer and temperature were same as shown in Fig. 11.
Fig. 14. Breakthrough curves of Q HyperZ at varying flow velocities and different operating modes. () 100 cm h1 in packed bed; () 200 cm h1 in
expanded bed; () 300 cm h1 in expanded bed. () 400 cm h1 in expanded
bed.
and 40% proteins were adsorbed after 15 min,and 18% and 25%
remained after 60 min. Therefore, for the EBA applications, the
residence of target protein in the column should be considered
according to the feedstock properties to ensure enough time.
The protein breakthrough behaviors of Q HyperZ under
varying flow velocity and different operating modes were investigated. As shown in Fig. 14, the breakthrough curves in
expanded bed at 200, 300 and 400 cm h1 were only a little
flatter than that in packed bed at 100 cm h1 . The dynamic
adsorption capacity at 10% breakthrough was calculated with
Eq. (11), and the results are listed in Table 3. It was found that
the dynamic adsorption capacities in packed bed could reach
78.6% of the saturated adsorption capacities Qm (45.7 mg g1
Table 3
Dynamic adsorption capacities of BSA to Q HyperZ under varying flow velocity
and different operating modes
U (cm h1 )
Operating mode
Q10%
(mg g1 )
Q10% /Qm
Qp10% /
Qe10%
100
200
300
400
Packed bed
Expanded bed
Expanded bed
Expanded bed
1
1.63
1.95
2.30
35.9
34.4
33.6
31.7
0.786
0.753
0.735
0.694
1
0.958
0.936
0.883
66
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H.-F. Xia et al. / J. Chromatogr. A 1145 (2007) 5866
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