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CommercialElectricalLoadCalculations
Knowinghowtocorrectlysizeloadsincommercial
applicationsisanessentialskillforelectricians
byMikeHolt
http://ecmweb.com/nec/commercialelectricalloadcalculations
Oct1,2004
1/12
10/7/2016
CommercialElectricalLoadCalculations
NECTrainer/Consultant,MikeHoltEnterprises
949
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37
COMMENTS 5
Knowing how to correctly size loads in commercial applications is an essential skill for electricians
Evenifyouworkwithstampeddrawings,you'lleventuallyneedtodocommercialload
calculationsinthefieldoronalicensingexam.TheNECcoverscommercialcalculations
inArt.220,butotherarticlesalsoapply.Forexample,youmustknowthedefinitionsin
Art.100,befamiliarwithwhatArt.210saysaboutcontinuousloads,andunderstandthe
overcurrentprotectionrequirementssetforthinArt.240.
Twoitemsassociatedwiththistypeofcalculationrepeatedlyneedclarification:
Voltage
Thevoltagetouseforyourcalculationsdependsonthesystemdesignvoltage.Thus
whenyoucalculatebranchcircuit,feeder,andserviceloads,youmustusea
nominalsystemvoltageof120V,120/240V,208Y/120V,240V,347V,480Y/277V,
480V,600Y/347V,or600Vunlessotherwisespecified(220.2)(Fig.1below).
Rounding
Referto200.2(B)toendtheroundingmystery.Whentheamperecalculation
exceedsawholenumberby0.5ormore,rounduptothenextwholenumber.Ifthe
extrais0.49orless,rounddowntothenextwholenumber.For,example,round
29.5Aupto30A,butround29.45Adownto29A.
Specificloads.Art.220doesn'tcoverallspecificloads.Forexample,you'llfindmotors
inArt.430andairconditionersinArt.440.ToknowifyoushouldlookinanotherArticle,
usetheNECindex.
http://ecmweb.com/nec/commercialelectricalloadcalculations
TipoftheWeek:WhatcanyoulearnfromNEC
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CommercialElectricalLoadCalculations
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<b>Fig.1.</b>Dontmakethemistakeofusingactualfield
measurementsofsystemvoltageinyourcalculations.
Unlessspecifiedotherwise,loadsshallbecomputedusing
thenominalsystemvoltagesuchas120V,120/240V,
208Y/120V,240V,347V,480Y/277V,480V,600Y/347Vor
600V.
Art.220hasspecificrequirementsformostloads,includingthefollowing:
Dryers.Sizethebranchcircuitconductorsandovercurrentprotectiondevicefor
commercialdryerstotheappliancenameplaterating.Calculatethefeederdemandload
fordryersat100%oftheappliancerating.Ifthedryersruncontinuously,youmustsize
theconductorandprotectiondeviceat125%oftheload[210.19(A),215.3,and230.42].
Table220.18demandfactorsdon'tapplytocommercialdryers.
Thisgroupoften
vintagephotosfromthe
archivesofEC&Maretheeditorialteam'sfavorites.
Comments
NewTopics
ElectricServiceEntrancetoBuilding 1
lastreplybyDavidDeBordinQuestions&
HelpforRookies
Let'sapplywhatwe'vejustlearned.Whatsizebranchcircuitconductorandovercurrent
protectiondoestheNECrequirefora7kWdryerrated240Vwhenthedryerisinamulti
familydwellinglaundryroom(Fig.2)?
FireRatedCableforProtectiveEarthConductor
I=PE
lastreplybyspeedinNationalElectricalCode
7,000W240V=29A
Theampacityoftheconductorandovercurrentdevicemustbeatleast29A(240.4).Per
Table310.16,a10AWGconductorat60Cisrated30A.Therefore,youmustusea30A
http://ecmweb.com/nec/commercialelectricalloadcalculations
(NEC)
PlugReceptaclePlacement 1
lastreplybyPaulAbernathyinNational
3/12
10/7/2016
CommercialElectricalLoadCalculations
breakerwitha10AWGconductor.
ElectricalCode(NEC)
HowtoImproveOfficeLightinginYourCompany
2
lastreplybyTheBlingMarketinLighting&
LightingControls
Whatisthebestwaytodecorateahomewith
lights?
lastreplybyTheBlingMarketinLighting&
LightingControls
Electricheat[424.3(B)].Sizebranchcircuitconductorsandtheovercurrentprotection
deviceforelectricheatingtonotlessthan125%ofthetotalheatingload,includingblower
motors.Calculatethefeeder/servicedemandloadforelectricheatingequipmentat100%
ofthetotalheatingload.
RemoteRacking:ImprovedSolutionfor
MitigatingArcFlashHazards
Industrialandcommercialoperationsarefacedwith
mitigatingarcflashincidentsassociatedwithlow
andmediumvoltagecircuitbreakers,whilealso
meetinggovernment/industryelectricalsafety
More
regulations.Facilitiesseekingtoimprovesafety
VIEWMOREWHITEPAPERS
Kitchenequipment.Sizebranchcircuitconductorsandovercurrentprotectionfor
commercialkitchenequipmentpertheappliancenameplaterating.
Todeterminetheservicedemandloadforcommercialkitchenequipmentthathas
thermostaticcontrolorintermittentuse,applythedemandfactorsfromTable220.20to
thetotalconnectedkitchenequipmentload.Thefeederorservicedemandloadcan'tbe
lessthanthesumofthetwolargestapplianceloads.ThedemandfactorsofTable220.20
don'tapplytospaceheating,ventilating,orairconditioningequipment.
http://ecmweb.com/nec/commercialelectricalloadcalculations
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LightingThe
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CommercialElectricalLoadCalculations
Laundryequipment.Sizethesecircuitstotheappliancenameplaterating.Youcan
assumealaundrycircuitisn'tacontinuousloadandthatcommerciallaundrycircuitsare
rated1,500VAunlessnotedotherwiseintheprojectdrawingsorexamquestion.
Lighting.TheNECrequiresaminimumloadpersquarefootforgenerallighting,
dependingonthetypeofoccupancy[Table220.3(A)].Fortheguestroomsofhotels,
motels,hospitals,andstoragewarehouses,youcanapplythegenerallightingdemand
factorsofTable220.11tothegenerallightingload.
Assumethegenerallightingloadforcommercialoccupanciesotherthanguestroomsof
motels,hotels,hospitals,andstoragewarehousesiscontinuous.Calculateitat125%of
thegenerallightingloadlistedinTable220.3(A).
Receptacles.Youdon'tdoallreceptacleloadcalculationsthesameway.TheNEChas
separaterequirements,dependingontheapplication.
EmergenceofPOEforLighting
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Multioutletreceptacleassembly.Forservicecalculations,considerevery5feet(orless)
ofmultioutletreceptacleassemblytobe180VA.Whenyoucanreasonablyexpecta
multioutletreceptacleassemblytopowerseveralappliancessimultaneously,consider
eachfoot(orless)as180VAforservicecalculations.Normally,amultioutletreceptacle
assemblyisn'tacontinuousload[220.3(B)(8)].
ReceptacleVAload.Theminimumloadforeachcommercialorindustrialgeneraluse
receptacleoutletis180VAperstrap[220.3(B)(9)].Normally,receptaclesaren't
continuousloads.
Numberofreceptaclespermittedonacircuit.Themaximumnumberofreceptacle
outletspermittedonacommercialorindustrialcircuitdependsonthecircuitampacity.
Tocalculatethatnumber,dividetheVAratingofthecircuitby180VAforeachreceptacle
strap.
EC&MLearningCenter
Understandingthe2014NEC,Volume1(Articles
90to480)
http://ecmweb.com/nec/commercialelectricalloadcalculations
5/12
10/7/2016
CommercialElectricalLoadCalculations
Thisresourcehasprovenitselfin
thefieldandintheexamroom.
Thislatesteditionwillprovideyou
witharocksolidfoundation...
UnderstandingNEC
RequirementsforGroundingvs
Bonding
Oneofthemostconfusingareasof
thetradecontinuestobe
groundingandbonding,whichiswhythisbook
needstobeinthehands...
ChangestoTheNEC2014
Don'tletthescaleofthecode
<b>Fig.3.</b>Theminimumloadforeachcommercial
generalusereceptacleoutletis180VAperstrap.Inthis
example,the15A,120Vbreakercouldaccommodate
1,800VAofload(120Vx15A=1,800VA).Therefore,you
couldinstallatotalof10receptaclesonthiscircuit.
Let'sworkasampleproblem.Howmanyreceptacleoutletsarepermittedona15A,120V
circuit(Fig.3)?
changesintimidateyou,thisbook
willgetyouuptospeedonthe
mostessential...
BROWSEALLTITLES
TotalcircuitVAloadfora15Acircuit:
120V15A=1,800VA
Numberofreceptaclespercircuit:
1,800VA180VA=10receptacles
Receptaclesizing.TheNECpermits15Acircuitsincommercialandindustrial
occupancies,butsomelocalcodesrequireaminimum20Arating(310.5).
Receptacleservicedemandload.Inotherthandwellingunits,youcanaddtothe
lightingloadsreceptacleloadscomputedatnotmorethan180VAperoutletper
http://ecmweb.com/nec/commercialelectricalloadcalculations
6/12
10/7/2016
CommercialElectricalLoadCalculations
220.3(B)(9).Youcanalsoaddfixedmultioutletassembliescomputedper220.3(B)(8).
BothofthesemustadheretothedemandfactorsgiveninTable220.11orinTable220.13.
Bankandofficegenerallightingandreceptacles.Calculatethereceptacledemandload
at180VAforeachreceptaclestrap[220.3(B)(9)]ifthenumberofreceptaclesisknown,
or1VAforeachsquarefootifthenumberofreceptaclesisunknown[Table220.3(A)Note
b].
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Signs.TheNECrequireseachcommercialoccupancythat'saccessibletopedestriansto
haveatleastone20Abranchcircuitforasign[600.5(A)].Theloadfortherequired
exteriorsignsoroutlinelightingmustbeatleast1,200VA[220.3(B)(6)].Asignoutletisa
continuousload.Youmustsizethefeederloadat125%ofthecontinuousload[215.2(A)
(1)and230.42].
ElectricalZone(Weekly)ViewSample
Thefollowingquestionwillallowyoutopracticewhatwe'vejustcovered.What'sthe
demandloadforoneelectricsign?
CodeWatch(BiWeekly)ViewSample
1,200VA1.25=1,500VA
ElectricalTesting(Monthly)View
Sample
Neutralcalculations.Theneutralloadisthemaximumunbalanceddemandload
betweenthegrounded(neutral)conductorandanyoneungrounded(hot)conductor
asdeterminedbythecalculationsinArt.220,PartB.Thismeansyoudon'tconsiderline
tolineloadswhensizingthegrounded(neutral)conductor.Whataboutloadreduction?
Thatdependsoncertainfactors,whichwe'lllookatnext.
ECMNECA2016ShowCoverage
(ShowDaily)
ViewSample
Reductionover200A.Youcanreducethefeeder/servicenetcomputedloadfor3wire,
singlephaseor4wire,3phasesystemsthatsupplylinearloadsforthatportionofthe
unbalancedloadover200A,byamultiplierof70%.
Toseehowthiswouldworkforanactualinstallation,determinetheneutraldemandload
forabalanced400A,3wire,120/240Vfeeder.
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Totalneutralloadfor400Aservice:
First200Aat100%:200A1.00=200A
Remainderat70%:200A0.70=140A
Totaldemandload:200A140A=340A
http://ecmweb.com/nec/commercialelectricalloadcalculations
7/12
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CommercialElectricalLoadCalculations
Reductionnotpermitted.Youcan'treducetheneutraldemandloadfor3wire,single
phase,208Y/120Vor480Y/277Vcircuitsthatconsistoftwolinewiresandthecommon
conductor(neutral)ofa4wire,3phasewyesystem.Thisisbecausethecommon
(neutral)conductorofa3wirecircuitconnectedtoa4wire,3phasewyesystemcarries
aboutthesamecurrentasthephaseconductors[310.15(B)(4)(b)].
<b>Fig.4.</b>Sizingthegrounded(neutral)conductorcan
betricky.Justrememberthatyoucantreducetheneutral
demandloadfor3wire,singlephase,208Y/120Vor
480Y/277Vcircuitsthatconsistoftwolinewiresandthe
commonconductor(neutral)ofa4wire,3phasesystem.
Asproofofthistheory,seetheexampleinFig.4.
Inaddition,youcan'treducetheneutraldemandloadfornonlinearloadssuppliedfrom
a3phase,4wire,wyeconnectedsystem,becausetheyproducetriplenharmonic
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CommercialElectricalLoadCalculations
currentsthataddontheneutralconductor.Thissituationcanrequiretheneutral
conductortobelargerthantheungroundedconductorload(220.22FPN2).
Knowingthecorrectwaytodocommercialloadcalculationsmakesyoumorevaluable
becauseyoucanplayakeyroleinthefielddesign,inspection,andimplementation
process.It'sonemoreskillthathelpsyoudothejobrightthefirsttime.
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37
5
onDec8,2012
olegGOLMAN(notverified)
Veryuseful,buthowtocalculatetheloadforgenerator?
LogInorRegistertopostcomments
onJan24,2013
AnonymousAnthonyGaupel(notverified)
Youshouldcalculateageneratorloadasyouwouldservice
demandload
LogInorRegistertopostcomments
PEinDenver,CO(notverified)
onJun17,2013
RegardingFigure4:Theneutralcurrent(In)isdependentupon
theloadimpedances(Za&Zb).IfZa=Zb,thenIn=0.The
neutralcurrent(In)is300AwhenZaorZb=infinity(open
circuit).ThecalculationshowninFigure4isnonsense.
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CommercialElectricalLoadCalculations
LogInorRegistertopostcomments
onJul11,2013
edcarr(notverified)
itwouldbeawesometocomeupwithafillintheblanktype
calculatorliketheresidentialtype
LogInorRegistertopostcomments
onSep4,2013
garyaiken(notverified)
ifihavea277vlightingload.Doiuse1.73incalculatingthe
amperage?
LogInorRegistertopostcomments
PleaseLogInorRegistertopostcomments.
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