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SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

2015

Process
Analyzer
Training Catalog And Schedule

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

TABLE OF CONTENTS

Technical Training Ladder

Pg. 3

2015 US Training Schedule

Pg. 6

Basic Chemistry Course Syllabus

Pg. 9

Process Sample System Course Syllabus

Pg. 14

Process Analyzer Fundamentals Course Syllabus

Pg. 21

Practical Skills Gas Chromatograph Course Syllabus

Pg. 26

Advanced Gas Chromatograph Course Syllabus

Pg. 32

Continuous Emissions Monitoring Systems Course Syllabus

Pg. 37

Process Analyzer Engineering Course Syllabus

Pg. 42

Advanced Analyzer Engineering Course Syllabus

Pg. 47

Course Scheduling

Pg. 51

Smith Analytical Overview and Staff

Pg. 52

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

SMITH ANALYTICAL, LLC


Training Progression Plan

The following is the recommended training track for companies who plan on using Smith Analytical,
LLC to provide training services to their staff. There are currently two training tracks. One is designed for
Analyzer Professionals (Engineers, Designers or Environmental Professionals) and the second is for
Analyzer Technicians who are looking to gain additional insight into this discipline.

Analyzer Professional Training Ladder

Analyzer Engineer /Designer /

Basic Chemistry BC-101

Sample System PSS- 101

Environmental Professional

Process Analyzer Fundamentals


PAF- 101

Analyzer Project Management


& Engineering PAE- 101

Key Performance Indicators


PAE-103

CEMS Training CEMS-101

Advanced Sample Systems


PSS-102

Advanced GC Troubleshooting
GC-102 or Practical Skills GC
Training-GC-103

Analyzer Communication
AC-101

Advanced Analyzer Project


Management & Engineering
PAE- 102

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Analyzer Technician Training Ladder

Analyzer Technician

Basic Chemistry BC-101

Process Analyzer Fundamentals


PAF-101

Basic Chromatography
GC-101

Practical GC Skills GC-103

TCEQ Reg 115 Cooling Tower


and Flare Monitoring System
Training CEMS 102

Analyzer Communication
AC-101

GC Practical Skills Training


GC-103

Sample System PSS-101

CEMS Training CEMS-101

Key Performance Indicators


PAE-103

Advanced GC Troubleshooting
GC-102

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

NOTE:
1. Students should be Level 3 proficient in English. Level 3 means that the student understands and
speaks conversational and academic English with decreasing hesitancy and difficulty. The
student is post-emergent, developing reading comprehension and writing skills in English. The
students English literacy skills allow the student to demonstrate academic knowledge in
content areas without assistance.
2. Students should have at least a High School education
3. Students should have good math skills
4. Students should have a basic understanding or knowledge of basic test equipment including
flow meters and digital volt meters
5. Students must have basic PC skills

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

2015 PROCESS ANALYZER TRAINING CLASS SCHEDULE


The following is the Process Analyzer Training Schedule being offered by Smith Analytical, LLC for 2015.
A detailed agenda for each of these training programs can be found in this catalog or on-line at
www.SmithAnalytical.com. Each course has been specifically designed to provide those individuals
dealing with process analyzers, information that is relevant to the jobs these employees handle every
day.
HOUSTON, TEXAS
COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Basic Chemistry for Analyzer Professionals
Sample System Design and Maintenance
Sample System Design and Maintenance
Process Analyzer Fundamentals
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)
Advanced Gas Chromatograph
Troubleshooting
Continuous Emissions Monitoring Systems
Process Analyzer Engineering and
Management Course
Advanced Process Analyzer Engineering
and Management Course

BC-101
BC-101
PSS-101
PSS-101
PAF-101
GC-103

February 2-3
October 12-13
February 4-6
October 14-16
February 9-12
February 16-19

COST PER
STUDENT
$1,100.00
$1,100.00
$1,500.00
$1,500.00
$1,800.00
$2,000.00

GC-103

October 19-22

$2,000.00

GC-102

February 23-26

$1,500.00

CEMS-101
PAE-101

October 26-27
June 29-July 2

$1,000.00
$2,250.00

PAE-102

November 2-5

$2,250.00

BEAUMONT, TEXAS
COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Process Analyzer Fundamentals
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)
Continuous Emissions Monitoring Systems

BC-101
PSS-101
PAF-101
GC-103

March 9-10
March 11-13
March 16-19
March 23-26

COST PER
STUDENT
$1,100.00
$1,500.00
$1,800.00
$2,000.00

CEMS-101

March 30-31

$1,000.00

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

FREEPORT, TEXAS
COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)
Continuous Emissions Monitoring Systems

BC-101
PSS-101
GC-103

April 13-14
April 15-17
May 4-7

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

CEMS-101

May 27-28

$1,000.00

COST PER
STUDENT
$1,100.00
$1,500.00
$1,800.00
$2,000.00

CORPUS CHRISTI, TEXAS


COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Process Analyzer Fundamentals
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
PAF-101
GC-103

May 11-12
May 13-15
June 8-11
June 22-25

CHICAGO, ILLINOIS
COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Process Analyzer Fundamentals
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
PAF-101
GC-103

July 13-14
July 15-17
July 20-24
July 27-30

COST PER
STUDENT
$1,100.00
$1,500.00
$1,800.00
$2,000.00

BATON ROUGE, LOUISANA


COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
GC-103

August 3-4
August 5-7
August 17-20

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

LOS ANGLES, CALIFORNIA


COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
GC-103

August 24-25
August 26-28
August 31September 3

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

SAN FRANSICO, CALIFORNIA


COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
GC-103

September 21-22
September 23-25
September 28
October 2

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

BELLINGHAM, WASHINGTON
COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance

BC-101
PSS-101

Gas Chromatograph Practical Skills


Training Course (Hands-on Course)

GC-103

September 28-29
September 30October 1
October 5-8

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

LAKE CHARLES, LOUISANA


COURSE

COURSE #

DATE

Basic Chemistry for Analyzer Professionals


Sample System Design and Maintenance
Gas Chromatograph Practical Skills
Training Course (Hands-on Course)

BC-101
PSS-101
GC-103

November 9-10
November 11-13
December 7-10

COST PER
STUDENT
$1,100.00
$1,500.00
$2,000.00

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Chemistry


Training Course (BC-101)
PURPOSE
The purpose of the Process Analyzer Chemistry Training Course is to strengthen the
understanding of those individuals who work with or support process analyzers on a daily basis.

AUDIENCE
The course is designed for individuals who work with process sample conditioning systems and
analyzers. This course is designed for lab and analyzer technicians and other process analyzer
professionals seeking a better understanding or refresher course in Basic Chemistry.

BASIC CHEMISTRY COURSE OBJECTIVES


1. Introduce participants to principles and concepts of basic chemistry.
2. Develop participants capacity to read and understand basic chemical equations.
3. Equip participants with knowledge so they understand empirical formulas and can draw
molecules in long hand structure.
4. Identify how basic chemistry concepts apply to process sample conditioning systems and
analyzers.
5. Help participants develop a better understanding of how this information is used in their
daily tasks.

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained an understanding of inorganic
and organic chemistry, they can begin to apply their knowledge to learn the methods used in
chemical analysis. Among these are spectroscopy, gas chromatography, continuous analyzers
and sample conditioning systems.
STRUCTURE: One (1) On-line Training Session which will take 4-8 hours to complete
depending on the skill level of the Student. The On-Line training is completed 1-4 weeks prior to
the formal training class. This is followed by the formal training sessions which also include a
baseline and final exam.
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre and post course assessment and peer feedback
form on practice sessions are included.
TIME: 4-8 Hours of On-Line content and 16 hours technical content is presented in the formal
training session.

10

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Training In Process Analyzer Chemistry Methodologies and Principles


Application for use of this information as it pertains to Process Analyzers Time Table
(BC-101)
TIME

DAY1 - Online

DAY 1 Formal
Class

8:00 8:10
8:10-9:00

Log on
Complete Baseline
Exam

Open Review
Session 5 - Basic
Chemistry Part 9 & 10

9:00 9:10
9:10 10:00

Break
Common Basic
Chemistry
Definitions
Break
Basic Chemistry
and Its Role When
Dealing With
Analyzers
Structure of an
Atom, Periodic
Table & Substances
Lunch
Polar and NonPolar Molecules
Break
Hydrocarbons,
Alkyl Group,
Final On-Line Exam

Open Program
Introductions, Cover
Agenda and
Complete Baseline
Exam
Break
Session 1 Basic
Chemistry Part 1 &
Part 2
Break
Session 2 - Basic
Chemistry Part 3

Session 2 - Basic
Chemistry Part 4

Session 7 - Basic
Chemistry Part 14

Lunch
Session 3 - Basic
Chemistry Part 5&6
Break
Session 4 - Basic
Chemistry Part 7 &8
Q&A and Daily
Evaluation

Lunch
Session 8 - Basic
Chemistry Part 15
Break
Review for Test &
Complete Final Exam
Q&A and Daily
Evaluation

10:00 10:10
10:10 10:30

10:30 12:00

12:00 13:00
13:00 2:00
2:00 2:15
2:15 4:15
4:15-4:30

11

DAY 2 Formal
Class

Break
Session 6 - Basic
Chemistry Part 11 &
12
Break
Session 7 - Basic
Chemistry Part 13

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Basic Chemistry Training Detail (BC-101)


During the one week Basic Chemistry Training Course, there are a total of 15 Training Sessions. The
following is the material which will be covered in each session.
Session 1 Basic Chemistry Part 1

Explanation on the Role of Basic Chemistry as it Relates to Process Analyzers

Session 1 Basic Chemistry Part 2

Atom Symbols

Chemical Formula

Session 2 Basic Chemistry Part 3

Atomic Structure

Energy and Bond Formation

Session 2 Basic Chemistry Part 4

Molecular Geometry and Polarity

The Octet Rule

Properties of Ionic and Covalent Compounds

Session 3 Basic Chemistry Part 5

Chemical Equilibrium

Common Charges

Mole and Formula Weights

Session 3 Basic Chemistry Part 6

Calibration Standards (Liquid Volume, Weight Percent, Mole Percent)

Making up solutions / Concentration

12

SMITH ANALYTICAL, LLC


Session 4 Basic Chemistry Part 7

Alkanes

Session 4 Basic Chemistry Part 8

Unsaturated Hydrocarbons

Session 5 Basic Chemistry Part 9

Aromatics

Isomers

Session 5 Basic Chemistry Part 10

Alcohols, Phenols and Ethers

Aldehydes and Ketones

Carboxylic acids and Esters

Amines and Amides

Session 6 Basic Chemistry Part 11

Acids and Bases

Activity and Ionic Strength

Session 6 Basic Chemistry Part 12

Alkane Covalent Compounds Naming

Session 7 Basic Chemistry Part 13

Alkene Covalent Compounds Naming

Session 7 Basic Chemistry Part 14

Alkyne Covalent Compounds Naming

Session 8 Basic Chemistry Part 15

Physical Properties

13

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Sample System Training Course


(PSS-101)
PURPOSE
The purpose of the Sample System Training Course is to introduce the basic concepts and
hardware found in process sample conditioning systems and how this hardware is used in
conjunction with process analytical systems.

AUDIENCE
The course is designed for individuals who work with process analyzers. This course is designed
for Engineers, Supervisors and Analyzer Technicians who are seeking a better understanding of
sample conditioning systems. Individuals attending this course should have an understanding of
basic chemistry or attended the Process Analyzer Chemistry Class.

SAMPLE SYSTEM COURSE OBJECTIVES


1. Introduce participants to fundamentals, principles and concepts of sample conditioning.
2. Explain and demonstrate to the students the three major types of sample conditioning
systems.
3. Explain and demonstrate to the students the hardware used in the various sample
conditioning systems.
4. Equip participants with knowledge so they understand how sample conditioning systems
operate and the steps required to improve equipment performance.
5. Identify how these concepts apply to process sample conditioning systems.
6. Help participants develop a better understanding of how this information is used to
maintain and troubleshoot the equipment.

14

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained the concepts explained and
demonstrated in this class, they can begin to apply their knowledge when maintaining or
troubleshooting sample conditioning systems.
STRUCTURE: One (1) On-line Training Session which will take 4-8 hours to complete
depending on the skill level of the Student. The On-Line training is completed 1-4 weeks prior to
the formal training class. This is followed by the formal training sessions which also include a
baseline and final exam.
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: Eight (8) Hours of On-Line content and Twenty-four (24) hours technical content
presented in the formal training session.

15

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

SMITH ANALYTICAL, LLC


Training In Sample System Methodologies And Principles

Application for use of this information as it pertains to process analyzers (PSS-101)


TIMETABLE
TIME

DAY 1 Online
Training

DAY 1-Formal
Training

8:00 8:10
8:10-9:00

Log On
Complete Baseline
Exam

Open Program
Introductions,
Cover Agenda
and Complete
Baseline Exam

9:00 9:10
9:10 10:20

Break
Basic Terminology,
Sample System
Concepts and
Overview

10:20 10:30
10:30 12:00

Break
Overview of Vapor
and Liquid Sample
Systems

12:00 13:00
13:00 4:00

Lunch
Overview of Liquid /
Vaporizing, Sparger
and Vacuum or
CEMS Sample
System

Break
Session 1
Overview of
Process Analyzer
Sample Systems
& Session 2
Sample Systems
Fundamentals
Break
Session 3 The
Sample Tap and
Transport Line &
Session 4
Extractive
Sample Systems
Vapor Sample
System
Lunch
Session 5
Extractive
Sample Systems
Vapor Sample
System Session 6
Extractive
Sample Systems
Liquid Sample
System
Q&A and Daily
Evaluation

4:00 4:30

Complete On-Line
Exam

16

DAY 2-Formal
Training

DAY 3-Formal
Training

Open - Review
Session 8
Extractive Sample
Systems Liquid /
Vaporizing Sample
System
Break
Session 9 Lab #1
Identify Hardware
Used in a Sample
Conditioning
System

Open - Review
Session 12 Lab #2
Identify Hardware
Used in Sparger and
Vacuum Sample
System
Break
Session 13
Equipment: Regulators
and Valves

Break
Session 10
Extractive Sample
Systems Sparger
Sample System

Break
Session 14
Equipment: Filters and
Phase Separators &
Session 15 Sample
System Safety

Lunch
Session 11
Extractive Sample
Systems Vacuum
Sample System &
Lab #3 Dew-point
and Bubble Point
Calculation.
Open Q/A
Discussion
Q&A and Daily
Evaluation

Lunch
Review for Final Exam.
Complete Final Exam

Q&A and Daily


Evaluation

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Sample System Training Detail (PSS-101)


During the one week course there are a total of 15 Training Sessions. The following is the material which
will be covered in each session.
Session 1 Overview of Process Analyzer Sample Systems

Explanation of sample system fundamentals

In Situ versus Extractive Systems

Session 2 Sample Systems Fundamentals

Isokinetic Samples

Non-Isokinetic Samples

Fast Loop

Lag-time Definition and Calculation

Session 3 The Sample Tap and Transport Line

Sample Probes Types

Probe Location and Installation

Sample Probe Egress

Sample Line Construction

Non-Heated Sample Line

Heated Sample Line

Specially Coated Sample Line

Session 4 Extractive Sample Systems Vapor Sample System

Discussion of the Fundamentals of Vapor Sample System

Vapor Sample System Drawing Review

17

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 5 Extractive Sample Systems Vapor Sample System

Design Practices

Operating Practices

Maintenance Practices

Session 6 Extractive Sample Systems Liquid Sample System

Discussion of the Fundamentals of Liquid Sample System

Liquid Sample System Drawing Review

Session 7 Extractive Sample Systems Liquid Sample System

Design Practices

Operating Practices

Maintenance Practices

Session 8 Extractive Sample Systems Liquid / Vaporizing Sample System

Discussion of the Fundamentals of Liquid / Vaporizing Sample System

Liquid / Vaporizing Sample System Drawing Review

Design Practices

Operating Practices

Maintenance Practices

Session 9 Identify Hardware Used in a Sample Conditioning System

Students must be able to identify hardware used in a vapor, liquid and liquid/vaporizing sample
system

18

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 10 Extractive Sample Systems Sparger Sample System

Discussion of the Fundamentals of a Sparger Sample System

Sparger Sample System Drawing Review

Design Practices

Operating Practices

Maintenance Practices

Session 11 Extractive Sample Systems Vacuum Sample System

Discussion of the Fundamentals of a Vacuum Sample System

Vacuum Sample System Drawing Review

Design Practices

Operating Practices

Maintenance Practices

Session 12 Lab #2 Identify Hardware Used in Sparger and Vacuum Sample System

Students must be able to identify hardware used in a sparger and vacuum sample system

Session 13 Equipment: Regulators and Valves

Pressure Reducing Regulators

Back Pressure Regulators

Single State Regulators

Dual Stage Regulators

19

SMITH ANALYTICAL, LLC


Session 14 Equipment: Filters and Phase Separators

Filter Types

Coalescing Filters

Edge and Surface Area Filters

Guard Filters

Pygas Samplers

Session 15 Sample System Safety

Design Considerations

Egress

Safety Precautions During Start-up

Safety Precautions During Routine Maintenance

20

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Fundamentals Training Course


(PAF-101)
PURPOSE
The purpose of the Process Analyzer Fundamentals Course is to strengthen the understanding of
those individuals who work with or support process analyzers on a daily basis.

AUDIENCE
The course is designed for individuals who work with process analyzers. This course is designed
for engineers, supervisors, analyzer specialist or technicians seeking a better understanding of the
operating principles of process analyzers.

PROCESS ANALYZER COURSE OBJECTIVES


1. Introduce participants to principles and concepts of process analyzers.
2. Explanation of in situ and extractive measurements.
3. Develop participants capacity to understanding basic measurement techniques including
conductivity, pH, gas chromatography, spectroscopy and continuous analyzers.

21

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained an understanding of basic
chromatography concepts, they can begin to apply their knowledge to this analysis technique.
STRUCTURE: 15 sessions plus a baseline and final exam
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included. Each student will receive a copy of the latest edition book
of the Process Measurement and Analysis by Bela Liptak.
TIME: 32 hours technical content.

22

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Training In Process Analyzer Fundamentals Methodologies and Principles (PAF-101)


TIMETABLE
TIME
8:00 8:10
8:10-9:00

9:00 9:10
9:10 10:20

10:20 10:30
10:30 12:00

12:00 13:00
13:00 2:00

2:00-2:10
2:10 4:00

4:00-4:30

DAY 1
Open Program
Introductions,
Cover Agenda
and Complete
Baseline Exam
Break
Session 1
Analyzer
Fundamentals
Part 1
Break
Session 2
Analyzer
Fundamentals
Part 2
Lunch
Session 3
Analyzer
Fundamentals
Part 3
Break
Session 3
Analyzer
Fundamentals
Part 3
Continued
Q&A and Daily
Evaluation

DAY 2

DAY 3

DAY 4

Open Review
Session 4
Analyzer
Fundamentals
Part 4
Break
Session 5
Analyzer
Fundamentals
Part 5
Break
Session 6
Analyzer
Fundamentals
Part 6
Lunch
Session 7
Analyzer
Fundamentals Part
7
Break
Session 8
Analyzer
Fundamentals
Part 8

Open - Review
Session 8
Analyzer
Fundamentals
Part 8- Continued
Break
Session 9
Analyzer
Fundamentals
Part 9
Break
Session 10 Analyzer
Fundamentals
Part 10
Lunch
Session 11
Analyzer
Fundamentals
Part 11
Break
Session 12
Analyzer
Fundamentals
Part 12

Open - Review
Session 13 Analyzer
Fundamentals
Part 13

Q&A and Daily


Evaluation

Q&A and Daily


Evaluation

Complete Final and


Close Class

23

Break
Session 14
Analyzer
Fundamentals
Part 14
Break
Session 14
Analyzer
Fundamentals
Part 14 Continued
Lunch
Session 15
Analyzer
Fundamentals Part 15
Break
Review and Complete
Final

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Fundamentals Training Detail (PAF-101)


During the one week training course there are a total of 15 Training Sessions. The following is the
material which will be covered in each session.
Session 1 Analyzer Fundamentals Part 1

Why Process Analyzers are Used

In Situ Analyzers

Extractive Analyzers

Session 2 Analyzer Fundamentals Part 2

Analyzer Selection

Session 3 Analyzer Fundamentals Part 3

Sample System Overview

Session 4 Analyzer Fundamentals 4

Water Measurement Principles

Conductivity Analyzers

Session 5 Analyzer Fundamentals Part 5

pH Analyzers

Session 6 Analyzer Fundamentals Part 6

Turbidity Analyzers

Session 7 Analyzer Fundamentals Part 7

TOC Analyzers

Session 8 Analyzer Fundamentals Part 8

Overview of Spectroscopy

Infrared Measurement Theory

24

SMITH ANALYTICAL, LLC


Session 9 Analyzer Fundamentals Part 9

Infrared Measurement Theory Continued

Session 10 Analyzer Fundamentals Part 10

Infrared Measurement Theory Continued

Session 11 Analyzer Fundamentals Part 11

Ultra Violet and Laser Analyzers

Session 12 Analyzer Fundamentals Part 12

Oxygen in Gases

Session 13 Analyzer Fundamentals Part 13

Oxygen in Gases Continued

Session 14 Analyzer Fundamentals Part 14

Gas Chromatography

Session 15 Analyzer Fundamentals Part 15

Gas Chromatography Continued

25

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Gas Chromatograph Practical Skills Training Course


(GC-103)
PURPOSE
The purpose of the Gas Chromatograph Troubleshooting Training Course is to cover
fundamental and advanced concepts of gas chromatography. This course utilizes a one of a kind
gas chromatograph simulator which allows the Student to learn and demonstrate understanding
in method development, GC gating and calibration. Additionally, the simulator can be set-up to
run in backflush or heartcut backflush mode to test the Students comprehension of this subject
matter.
AUDIENCE
The course is designed for analyzer specialists or analyzer technicians who are seeking a better
understanding of how to set-up a gas chromatograph. This program is 20-30% lecture and 7080% lab. Individuals attending this course must have one year of experience working with gas
chromatographs or have completed the Basic Chemistry and Basic Chromatography Training
Course. This is not an entry level training course.

GAS CHROMATOGRAPH PRACTICAL SKILLS COURSE OBJECTIVES


1.
2.
3.
4.

Basic Chromatography Review.


Explanation and demonstration of peak integration.
Baseline correction methods.
Explanation and demonstration of converting peak integration into a concentration using
standard calculations that are found in ABB, Siemens, Yokogawa and Emerson gas
chromatographs.
5. Setting up a method for a gas chromatograph.
6. Setting peak times using the GC simulation software.
7. Setting backflush valve timing using the GC simulation software
8. Setting heartcut-backflush valve timing using the GC simulation software
9. Setting dual heartcut-backflush valve timing using the GC simulation software
10. Help participants develop a better understanding of how this information is used to
maintain and troubleshoot the equipment.

26

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained the concepts explained and
demonstrated in this class, they can begin to apply their knowledge when maintaining or
troubleshooting sample conditioning systems gas chromatographs.
STRUCTURE: 15 sessions, labs, a baseline exam and final exam
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: 32 hours technical content.

27

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Training In Gas Chromatograph Troubleshooting Methodologies And Principles Application For Use Of This Information As It Pertains To Process Analyzers (GC-103)
TIMETABLE
TIME

DAY 1

DAY 2

DAY 3

DAY 4

8:00 8:10
8:10-9:00

Open Program
Introductions,
Cover Agenda
and Complete
Baseline Exam

9:00 9:10
9:10 10:20

Break
Break
Session 1 Basic Session 5
Chromatography Lab 2
Review

Break
Session 9
Lab 4

10:20 10:30
10:30 12:00

Break
Session 2 Gas
Chromatograph
Software Peak
Integration
Overview
Lunch
Session 3 Lab 1

Break
Session 6 How
Peak Values are
Converted into
Concentrations

Break
Session 10
Lab 5

Open - Review
Session 12
Heartcut /
BackFlush
Application
Review
Break
Session 13
Reverse Column
Step Application
Review
Break
Session 14
Lab 7

Lunch
Session 7 Lab
3

Lunch
Session 11
Lab 6

Lunch
Session 15
Lab 8

Break
Session 3
Complete Lab 1
&
Troubleshooting
Lab-1
Q&A and Daily
Evaluation

Break
Session 7
Completed Lab
3&
Troubleshooting
Lab-2
Q&A and Daily
Evaluation

Break
Session 11
Completed Lab 6
& Troubleshooting
Lab-3

Break
Final Exam

Q&A and Daily


Evaluation

Q&A and Daily


Evaluation

12:00 13:00
13:00 2:00

2:00 2:10
2:10-3:30

3:30 4:30

Open - Review
Session 4
Baseline
Correction
Techniques

28

Open - Review
Session 8
BackFlush
Application
Review

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Practical Skills Gas Chromatograph Training Detail (GC-103)


During the one week course there are a total of 15 Training Sessions. The following is the material which
will be covered in each session.
Session 1 Basic Chromatography Review

Review of Basic Chromatography

Session 2 Gas Chromatograph Practical Skills

Integration and Baseline Correction

Session 3 Gas Chromatograph Practical Skills Lab 1

Perform Basic Calibration of a Gas Chromatograph Using the Smith Analytical GC Simulation
Software

Review Lab 1

Session 4 Gas Chromatograph Practical Skills

Baseline Correction Techniques are covered in this session including Front to Back Height
Correction, Front Height Correction, Back Height Correction and Tangent Skims.

Session 5 Gas Chromatograph Practical Skills Lab 2

Lab 2 Setting peak times for an analytical method using the GC Simulation software

Review Lab 2

Session 6 Gas Chromatograph Practical Skills

How Peak Values are Converted into Concentrations

Session 7 Gas Chromatograph Practical Skills Lab 3

Lab 3 Troubleshooting Lab. Students have to identify issues with GC by using the Simulation
program

Lab 3 Review

29

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 8 Gas Chromatograph Practical Skills

BackFlush Application Review

Detailed explanation of how the Back Flush Application works and its use in Gas
Chromatography

Detailed review of a Back Flush Application Drawing

Development of a Step Sequence Summary for this application

Session 9 Gas Chromatograph Practical Skills Lab 4

Lab 4 Set-up a GC with a Back Flush Application using the GC Simulation software

Review Lab 4

Session 10 Gas Chromatograph Practical Skills Lab 5

Lab 5 Students will have to demonstrate understanding of the Back Flush Application by
setting up a Back Flush Application using various method requirements. All work will be done
using the GC Simulation software

Review Lab 5

Session 11 Gas Chromatograph Practical Skills Lab 6

Lab 4 Students will be required to troubleshoot a Back Flush analytical method using the Smith
Analytical Gas Chromatograph Simulator Software

Set Peak Times after resolving the issue with the simulator

Calibrate the equipment using the simulator

Review Lab 6

Session 12 Gas Chromatograph Practical Skills

Heartcut / BackFlush Application Review

Detailed explanation of how the Back Flush Application works and its use in Gas
Chromatography

Detailed review of a Heartcut / Back Flush Application Drawing

Development of a Step Sequence Summary for this application


30

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 13 Gas Chromatograph Practical Skills

Reverse Column Step Application Review

Detailed explanation of how the Reverse Column Step works and its use in Gas Chromatography

Detailed review of a Reverse Column Step Application Drawing

Development of a Step Sequence Summary for this application

Session 14 Gas Chromatograph Practical Skills Lab 7

Lab 7 Students will be required to demonstrate they understand how to read and troubleshoot
using a GC heartcut / backflush application valve diagram

Students will have to set-up a heartcut / backflush application using the GC simulator software

Review Lab 7

Session 15 Gas Chromatograph Practical Skills Lab 8

Lab 8 - Heartcut / Backflush Application troubleshooting lab using the GC simulator software

Review Lab 8

31

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Advanced Gas Chromatograph Troubleshooting


Training Course (GC-102)
PURPOSE
The purpose of the Gas Chromatograph Troubleshooting Training Course is to cover
fundamental and advanced concepts of gas chromatograph troubleshooting.

AUDIENCE
The course is designed for analyzer specialists or analyzer technicians who are seeking a better
understanding or want to develop additional gas chromatograph troubleshooting skills.
Individuals attending this course must have five plus (5+) years of experience working with gas
chromatographs. Recommended classes before taking this course include Basic Chemistry and
Basic Chromatography or Practical Skills Gas Chromatograph Training Programs. This is not an
entry level course.

GAS CHROMATOGRAPH TROUBLESHOOTING COURSE OBJECTIVES


1.
2.
3.
4.
5.
6.

Basic Chromatography Review.


Troubleshooting various hardware components of a gas chromatograph.
Baseline correction methods.
Explanation and demonstration of peak integration.
Explanation and demonstration of converting peak integration into a concentration
Help participants develop a better understanding of how this information is used to
maintain and troubleshoot the equipment.

32

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained the concepts explained and
demonstrated in this class, they can begin to apply their knowledge when maintaining or
troubleshooting sample conditioning systems and gas chromatographs.
STRUCUTRE: 15 sessions, labs, a baseline exam and final exam
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: 32 hours technical content.

33

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Training In Gas Chromatograph Troubleshooting Methodologies And Principles Application For Use Of This Information As It Pertains To Process Analyzers
TIMETABLE
DAY 2

DAY 3

DAY 4

8:00 8:10
8:10-9:00

TIME

Open Program
Introductions,
Cover Agenda
and Complete
Baseline Exam

DAY 1

Open - Review
Session 4 Gas
Chromatograph
Troubleshooting
Part 3

Open Review
Session 9 Gas
Chromatograph
Troubleshooting
Lab 3

Open - Review
Session 13 Gas
Chromatograph
Troubleshooting
Part 8

9:00 9:10
9:10 10:20

Break
Session 1 Basic
Chromatography
Review

Break
Session 10 - Gas
Chromatograph
Troubleshooting
Part 6
Break

Break
Session 14 Gas
Chromatograph
Troubleshooting
Lab 5
Break

10:20
10:30
10:30
12:00

Break

Break
Session 5 Gas
Chromatograph
Troubleshooting
Lab 1
Break

Session 2 Gas
Chromatograph
Troubleshooting
Part 1

Session 6 Gas
Chromatograph
Troubleshooting
Part 4

Session 11 - Gas
Chromatograph
Troubleshooting
Lab 4

Session 15 Gas
Chromatograph
Troubleshooting
Part 9

12:00
13:00
13:00 2:00

Lunch

Lunch

Lunch

Lunch

Session 3 Gas
Chromatograph
Troubleshooting
Part 2

Session 7 Gas
Chromatograph
Troubleshooting
Lab 2

Session 11 - Gas Review for Final


Chromatograph Exam
Troubleshooting
Lab 4 Continued

2:00 2:10
2:10-3:30

Break
Session 3 Gas
Chromatograph
Troubleshooting
Part 2 Continued
Q&A and Daily
Evaluation

Break
Session 8 Gas
Chromatograph
Troubleshooting
Part 5

Break
Break
Session 12 Gas Final Exam
Chromatograph
Troubleshooting
Part 7

Q&A and Daily


Evaluation

Q&A and Daily


Evaluation

3:30-4:30

34

Close Class

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Advanced Gas Chromatograph Troubleshooting Training Detail (GC-102)


During the one week course there are a total of 15 Training Sessions. The following is the material which
will be covered in each session.
Session 1 Basic Chromatography Review

Review of Basic Chromatography

Session 2 Gas Chromatograph Troubleshooting Part 1

Integration and Baseline Correction

Session 3 Gas Chromatograph Troubleshooting Part 2

Troubleshooting Sample and Column Valves

Session 4 Gas Chromatograph Troubleshooting Part 3

Troubleshooting Packed and Capillary Columns

Session 5 Gas Chromatograph Troubleshooting Lab 1

Lab 1 Identify possible reasons for problem seen with chromatograms presented for this lab
exercise

Session 6 Gas Chromatograph Troubleshooting Part 4

Review Lab 1

Detector Overview

Thermo Conductivity Detector (TCD) Overview and Troubleshooting

Session 7 Gas Chromatograph Troubleshooting Lab 2

Lab 2 Troubleshooting Lab. Students will be presented with TCD troubleshooting exercise in
this lab

Session 8 Gas Chromatograph Troubleshooting Part 5

Lab 2 Review

Flame Ionization Detector (FID) Overview and Troubleshooting

35

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 9 Gas Chromatograph Troubleshooting Lab 3

Lab 3 Troubleshooting Lab. Students will be presented with FID troubleshooting exercise in
this lab

Session 10 Gas Chromatograph Troubleshooting Part 6

Lab 3 Review

Flame Photometric Detector (FPD) Overview and Troubleshooting

Session 11 Gas Chromatograph Troubleshooting Lab 4

Lab 4 Students will be required to troubleshoot an analytical method using the Smith
Analytical Gas Chromatograph Simulator Software

Session 12 Gas Chromatograph Troubleshooting Part 7

Lab 4 Review

Iso-Thermal and Programmable Ovens

Affect of Carrier Pressure and Temperature

Session 13 Gas Chromatograph Troubleshooting Part 8

Typical Gas Chromatograph Applications

Back Flush Application

Heartcut-Back Flush Application

Session 14 Gas Chromatograph Troubleshooting Lab 5

Lab 5 Students will be required to demonstrate that they understand how to read and
troubleshoot using a GC valve diagram

Session 15 Gas Chromatograph Troubleshooting Part 9

Lab 5 Review

Open Discussion

36

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Continuous Emissions Monitoring System Training


Course (CEMS 101)
PURPOSE
The purpose of the Continuous Emissions Monitoring System (CEMS) Training Course is to
introduce the Student to a variety of concepts and measurement techniques used when working
with stationary emissions monitoring systems. This course covers stationary systems used on
furnaces, boilers, waste water discharge, cooling towers and flares.

AUDIENCE
The course is designed for analyzer engineers, supervisors, analyzer specialists, environmental or
analyzer technicians who are seeking a better understanding of continuous emissions monitoring
systems. Individuals attending this course should have attended the Basic Chemistry Training
Course prior to taking the CEMS Course.

PROCESS SAMPLE SYSTEM, PROCESS ANALYZER FUNDAMENTAL


AND ANALYZER SHELTER MAINTENANCE COURSE OBJECTIVES
1.
2.
3.
4.
5.
6.
7.
8.
9.

Overview of Why CEMS Are Used.


Overview of stationary stack furnace or boiler CEMS.
Overview of stationary Waste Water CEMS.
Overview of stationary Cooling Tower CEMS.
Overview of stationary Flare CEMS.
Detailed explanation of the function of the hardware used in the various CEMS.
Detailed explanation of performance and calibration specifications.
CEMS Reporting requirements.
Help participants develop a better understanding of how this information is used when
working with process analytical instrumentation.

37

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained the concepts explained and
demonstrated in this class, they can begin to apply their knowledge when maintaining or
troubleshooting CEMS systems.
STRUCTURE: Four (4) weeks prior to attending the CEMS Course, each Student will be
provided access to the On-line CEMS Training Course. A baseline exam will be administered
following by basic information which is pertinent to the formal training class. The on-line CEMS
course takes 4-8 hours to complete. The formal training class consists of twelve (12) sessions,
and includes labs, a baseline exam and final exam.
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: 24 hours of on-line and formal class room technical content.

38

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Continuous Emissions Monitoring System Training Course - Application For Use Of This
Information As It Pertains To Process Analyzers (CEMS-101)
TIMETABLE
TIME

DAY 1 ONLINE
TRAINING

8:00 8:10
8:10-9:00

Log On
CEMS Overview,
Purpose of the CEMS
& CEMS
DEFINITIONS
Break
CEMS Types, In Situ
CEMS & Extractive
CEMS
Break
TEMPERATURE
CONTROLLED
Sample Probe and
Sample Line &
SAMPLE SYSTEM
OVERVIEW
Lunch
Sample System
Continued
Break
Analyzer Overview
and Overview of
Calibration
Requirements

Open Program
Introductions, Cover
Agenda and Complete
Baseline Exam

Open Review
Session 5 CEMS
Lab 1 & Session 6
CEMS Part 4

Break
Session 1 Overview of
Why CEMS Are Used

Break
Session 7 CEMS
Part 5 & Session 8
CEMS Part 6
Break
Session 9 CEMS
Lab 2

Final Exam

Q&A and Daily


Evaluation

9:00 9:10
9:10 10:20

10:20 10:30
10:30 12:00

12:00 13:00
13:00 2:00
2:00 2:10
2:10-4:00

4:00-4:30

DAY 1 FORMAL
TRAINING

Break
Session 2 CEMS Part 1

Lunch
Session 3 CEMS Part 2
Break
Session 4 CEMS Part 3

39

DAY 2
FORMAL
TRAINING

Lunch
Session 10
CEMS Part 7
Break
Session 11
CEMS Part 9 &
Session 12 Lab 3

Close Course

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Continuous Emissions Monitoring Training Detail (CEMS 101)


During the one week course there are a total of 15 Training Sessions. The following is the material which
will be covered in each session.
Session 1 Overview of Why CEMS Are Used

Discussion on Why Process CEMS Are Used and Needed

Diluent and Pollutants

Overview of Emissions Sources

Session 2 CEMS Part 1

Boiler and Furnace Stationary CEMS Overview

Sample Probe

Sample Line

Sample System

Session 3 CEMS Part 2

Oxygen Analyzer Measurement Theory

Infrared Analyzer Measurement Theory

Session 4 CEMS Part 3

NOx Analyzer Measurement Theory

UV Analyzer Measurement Theory

Session 5 CEMS Lab 1

Lab 1 Identify the function of the hardware used in stationary CEMS

Session 6 CEMS Part 4

Review Lab 1

Data Acquisition System

40

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 7 CEMS Part 5

Overview of Cooling Tower CEMS

Sparger Sample System Overview

Overview of Gas Chromatograph Measurement Technique Using Flame Ionization Detection

Session 8 CEMS Part 6

Overview of Flare CEMS

Heated Sample System Overview

Overview of Gas Chromatograph Measurement Technique Thermo Conductivity Detection

Session 9 CEMS Lab 2

Lab 2 Students will be required to select analytical methods for a variety of CEMS
measurements and then review lab

Session 10 CEMS Part 7

Calibration Requirements

Seven Day Drift Test

EPA Performance Specification 9

Quarterly Cylinder Gas Audits

Annual RATA

Session 11 CEMS Part 9

Data Reporting Requirements

Session 12 CEMS Lab 3

Lab 3 Students will have to demonstrate they can read and properly identify common
hardware found in any CEMS. Additionally, the lab will require Students to identify reasons why
particular problems with any of the CEMS covered in this course may occur

Open Discussion

41

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Engineering Training Course


(PAE-101)
PURPOSE
The purpose of the Process Analyzer Engineering Course is to strengthen the understanding of
those individuals who work with or support process analyzers on a daily basis.

AUDIENCE
The course is designed for individuals who work with process chromatographs. This course is
designed for engineers or analyzer specialists seeking a better understanding of project
methodologies and the project execution cycle. Individuals attending this training course should
have previous work experience with process analytical instrumentation or lab analyzers.

PROCESS ANALYZER ENGINEERING COURSE OBJECTIVES


1. Introduce participants to principles and concepts of process analyzer engineering.
2. Explanation of lag time, dew point and bubble point calculations.
3. Cover in detail additional calculations which are typically done during an analyzer
project including shelter wind, roof, floor loading, heat loading and HVAC sizing, sample
line pressure loss, Reynolds Number, power loading and the development of the power
loading schedule, heated sample line and thermo-well fail calculations.
4. Develop participants capacity to read and understand shelter mechanical and electrical
drawings, sample system drawings and other project related drawings.
5. Equip participants with knowledge so they understand datasheets.
6. Explain a typical project cycle.
7. Help participants develop a better understanding of how this information is used during
the project engineering cycle.
8. Demonstrate basic understanding of these concepts by completing various lab exercises
during the training.

42

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained an understanding of basic
chromatography concepts, they can begin to apply their knowledge to this analysis technique.
STRUCTURE: 15 sessions, labs plus a baseline and final exam
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: 32 hours technical content.

43

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Training In Process Analyzer Engineering Methodologies And Principles (PAE-101)


TIMETABLE
TIME

DAY 1

8:00 8:10
8:10-9:00

Open Program
Introductions,
Cover Agenda and
Complete Baseline
Exam
Break
Session 1
Analyzer Project
Engineering
Part 1
Break
Session 2
Analyzer Project
Engineering
Part 2
Lunch
Session 3
Analyzer Project
Engineering Part 3

9:00 9:10
9:10 10:20

10:20 10:30
10:30 12:00

12:00 13:00
13:00 2:00

2:00 2:10
2:10-4:00

4:00-4:30

DAY 2

Open - Review
Session 4
Analyzer Project
Engineering
Part 4
Break
Session 4
Analyzer Project
Engineering
Part 4 - Continued
Break
Session 5
Analyzer Project
Engineering
Part 5
Lunch
Session 6
Analyzer Project
Engineering
Part 6
Break
Break
Session 3
Session 7
Analyzer Project
Analyzer Project
Engineering Part 3 Engineering Part 7
Continued
Q&A and Daily
Q&A and Daily
Evaluation
Evaluation

44

DAY 3
Open - Review
Session 8 Analyzer
Project Engineering
Part 8
Break
Session 9 Analyzer
Project Engineering
Part 9
Break
Session 10 Analyzer Project
Engineering
Part 10
Lunch
Session 11
Analyzer Project
Engineering
Part 11
Break
Session 12
Analyzer Project
Engineering
Part 12
Q&A and Daily
Evaluation

DAY 4
Open - Review
Session 13
Analyzer Project
Engineering
Part 13
Break
Session 14
Analyzer Project
Engineering
Part 14
Break
Session 15
Analyzer Project
Engineering Part
15
Lunch
Questions and
Review for Final
Exam
Break
Final Exam

Q&A and Daily


Evaluation

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Engineering Training Detail (PAE-101)


During the one week training course there are a total of 15 Training Sessions. The following is the
material which will be covered in each session.
Session 1 Analyzer Project Engineering Part 1

Overview of a typical analyzer project

Session 2 Analyzer Project Engineering Part 2

Design Fundamentals Overview

General Specifications

Session 3 Analyzer Project Engineering Part 3

Process Analyzer Datasheets

Session 4 Analyzer Project Engineering 4

Dew Point Calculations

Bubble Point Calculations

Session 5 Analyzer Project Engineering Part 5

Sample Probes

Sample Line

Session 6 Analyzer Project Engineering Part 6

Lag Time Calculations

Electrical Load Calculations

Area Classification

Session 7 Analyzer Project Engineering Part 7

Lab 1 Calculate Dew and Bubble Point for the Sample System that the details provided for

Lab 2 Calculate Lag Time for the for the Sample System that the details provided for

45

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Session 8 Analyzer Project Engineering Part 8

Lab 3 Review datasheets to determine if there are problems or missing information the project
would require

Session 9 Analyzer Project Engineering Part 9

Shelter Drawing Review

Session 10 Analyzer Project Engineering Part 10

Electrical System Drawing Review

Session 11 Analyzer Project Engineering Part 11

Sample System Drawing Review

Session 12 Analyzer Project Engineering Part 12

HVAC Sizing

NFPA 496 Purge Systems

Session 13 Analyzer Project Engineering Part 13

Process Analyzer Networks

Session 14 Analyzer Project Engineering Part 14

Factory Acceptance Test Procedures

Session 15 Analyzer Project Engineering Part 15

Lab 4 Review Sample System Drawing to demonstrate understanding of drawing symbols and
review concepts

Lab 5 Review Shelter Design Drawing to demonstrate understanding of drawing symbols and
review concepts

46

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Advanced Process Analyzer Engineering Training


Course (PAE-102)
PURPOSE
The purpose of the Advanced Process Analyzer Engineering Course is to provide a setting where
individuals new to the field of process analytical projects can work through a typical analytical
project. This class is 30% lecture and 70% lab. During this four (4) day course, individuals in the
class will design a complete analyzer project. Students will be paired in teams of two during this
course.

AUDIENCE
The course is designed for individuals who work in an engineering or project management
discipline with process analyzers. This course is designed for engineers or analyzer specialists
seeking a better understanding seek to understand the technical aspects of a typical analytical
project. Individuals attending this training course should have previous work experience with
process analytical instrumentation and have attended Process Analyzer Engineering Course
PAE-101.

PROCESS ANALYZER ENGINEERING COURSE OBJECTIVES


1.
2.
3.
4.

Review of principles and concepts of process analyzer engineering covered in PAE-101.


Review project information.
Complete a total of eight (8) design labs during the course.
Peer review of design labs at the conclusion of each day

47

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

METHODOLOGY
The training approach is based on principles of adult learning with a focus on peer review during
all the steps of the training/learning event. The course models a variety of effective training
methodologies including demonstration, practice, discussion, brain-storming, buzz groups, case
studies, visualization and presentation. Once students have gained an understanding of basic
chromatography concepts, they can begin to apply their knowledge to this analysis technique.
STRUCTURE: 8 sessions, labs plus a baseline and final exam
MATERIALS AND TOOLS: Each session includes an introduction, learning objectives,
participatory methodologies, and activities. A pre/post course assessment and peer feedback
form on practice sessions are included.
TIME: 32 hours technical content.

48

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Advanced Process Analyzer Engineering Methodologies And Principles (PAE-102)


TIMETABLE
TIME

DAY 1

DAY 2

DAY 3

DAY 4

8:00 8:10
8:10-9:00

Open Program
Introductions,
Cover Agenda and
Complete Baseline
Exam

Open Review
Session 3
Analyzer Project
Engineering Part 3
Continued

Open Review
Session 5 Analyzer
Project Engineering
Part 5

9:00 9:10
9:10 10:20

Break
Session 1
Analyzer Project
Engineering
Part 1

Break
Session 3
Analyzer Project
Engineering Part 3
Continued

Break
Session 5 Analyzer
Project Engineering
Part 5 Continued

10:20 10:30
10:30 12:00

Break
Session 2
Analyzer Project
Engineering
Part 2
Lunch
Session 2
Analyzer Project
Engineering
Part 2
Continued
Break
Session 3
Analyzer Project
Engineering Part 3

Break
Session 4
Analyzer Project
Engineering Part 4

Break
Session 5 Analyzer
Project Engineering
Part 5 Continued

Open - Review
Session 6
Advanced Analyzer
Project
Engineering
Part 6
Break
Session 7
Advanced Analyzer
Project
Engineering
Part 7
Break
Session 8
Analyzer Project
Engineering Part 8

Lunch
Session 4
Analyzer Project
Engineering Part 4
Continued

Lunch
Session 5 Analyzer
Project Engineering
Part 5 Continued

Lunch
Q & A Open
Discussion

Break
Session 4
Analyzer Project
Engineering Part 4
Continued
Review Lab Work,
Q&A and Daily
Evaluation

Break
Open Time To
Complete Any
Remaining Design
Task
Review Lab Work,
Q&A and Daily
Evaluation

Break
Review

12:00 13:00
13:00 2:00

2:00 2:10
2:10-3:15

3:15-4:30

Review Lab Work,


Q&A and Daily
Evaluation

49

Final Exam & Close


Class

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Process Analyzer Engineering Training Detail


During the four (4) day training course there are a total of 8 Training Sessions. The following is the
material which will be covered in each session.
Session 1 Analyzer Project Engineering Part 1

Review project information, datasheets and general specifications for the system to be designed
during this weeks course

Session 2 Analyzer Project Engineering Part 2

Lab 1- Locate, design Sample Probe and Sample Line Routing using Process Flow Diagrams (PFD)
supplied for this project

Session 3 Analyzer Project Engineering Part 3

Lab 2- Design Analyzer Shelter to meet Client requirements. Demonstrate understanding and
account for all required calculations as required per the Scope of Work

Session 4 Analyzer Project Engineering 4

Lab 3- Design electrical system for the Analyzer Shelter. Perform all calculations required to
insure power distribution is properly done. General all required drawings.

Session 5 Analyzer Project Engineering Part 5

Lab 4-Design sample system. Perform all required calculations and prepare simple drawing.

Session 6 Analyzer Project Engineering Part 6

Review examples of Factory Acceptance & Testing documentation

Session 7 Analyzer Project Engineering Part 7

Review typical Project Documentation Package

Session 8 Analyzer Project Engineering Part

Client Communications during the Project Cycle How to Keep Everyone Happy

50

SMITH ANALYTICAL, LLC

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

Why Use Smith Analytical, LLC For Your Process Analyzer


Training Needs?
Smith Analytical, LLC was formed for the sole purpose of providing value added process analyzer training
and consulting services to the hydrocarbon processing industry.

About The Instruction Staff?


The majority of the training courses conducted by Smith Analytical are handled personally by Steve
Smith. Over the past 35 years, Steve has worked in the process analyzer industry for ARCO Chemical,
LyondellBasell, The Foxboro Company and Applied Automation. In addition, Steve has owned three
analyzer companies which provided analyzer integration engineering, design and fabrication services for
many Fortune 500 Clients. Steve is a former adjunct Professor at San Jacinto College where he taught
analytical instrumentation courses and most recently has spent the last 2-1/2 years conducting
numerous analyzer training programs to SABIC and SAFCO in Saudi Arabia. Additionally, any other
Instructors who conduct courses on behalf of Smith Analytical, LLC have decades of experience in the
process analyzer field in addition to handling adult education courses in either a manufacturing or
college learning environment.

Where Will The Class Be Held?


Training programs can either be conducted at your plant site or at local training facilities provided by
Smith Analytical, LLC.

What is the Minimum and Maximum Class Size?


This will vary from program to program, but typically the minimum class size is 5 students and the
maximum is 10 students. Smith Analytical will rarely conduct training programs with more than 10
students, as this does not allow enough time for individual questions or hands-on, which is an essential
part of all programs.

What Does the Course Fee Cover?


The course fee includes lunch for each student, every day during the class, training manuals and two
year access to on-line training material, if available for the course you select to take.

51

SMITH ANALYTICAL, LLC


How Can I Register For a Training Class?

PO Box 278
Seabrook, Texas
77580-0278
(281) 667-6463
www.SmithAnalytical.com

This can be done on-line (www.smithanalytical.com) or by calling Smith Analytical at 281-667-6463 or


contacting Annie Crabtree-Smith Sales Manager for Smith Analytical at (832) 275-5298. Smith Analytical
accepts POs and Credit Cards.

Owners and Principals of Smith Analytical, LLC


The Owners and Principals of Smith Analytical have over 50 years of experience in the field of
process analytical instrumentation. We pride ourselves on providing our Clients with an
exceptional service experience.

Steve Smith Owner, Consultant and Instructor


Thirty-five years working in the field of analytical instrumentation in various capacities. Of this
time, fifteen years handling day to day operations for three different organizations Steve had
owned or held ownership interest in. Steve is the founder of Advanced Analytical Solutions, LLC
(1993-1997) and most recently Smith Analytical, LLC (2012 Current). Prior to the sale of
Process Analytical Applications, Inc. (PAAI) to Cameron in 2008, Steve had ownership interest in
PAAI. Steve had been directly involved in $100M USD in analytical projects, in addition to
twenty years of experience teaching analytical instrumentation courses at the college level and
to Clients all over the world. Steve can be reached at (281) 667-6463 or
Steve@SmithAnalytical.com

Annie Crabtree-Smith Owner and Sales Manager


Eighteen years of technical and sales experience working in the oil, gas, chemical and refining
sector supporting process analytical equipment sales. Annie is the former Owner of Alliance
Business Services (1997-2003), Process Analytical Sales (2007-2008) and also had an Ownership
interest in Process Analytical Applications, Inc (PAAI). After the sale of PAAI to Cameron, Annie
served at the Sales Manager first for Cameron Process Analytics and then Horiba Instruments
Incorporated. Annie can be reached at (832) 275-5298 or Annie@SmithAnalytical.com

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