SURINDER KUMAR (13 Year exp)

ph.no.9974833562
Email-surinderkr181283@gmail.com
key skill
Believe in team work & smart working.
Positive approach toward life.
Adjustable & cooperative nature.
Ability to deal with people.
EDUCATIONAL DETAILS
Course

Institute
D.A.V Sr.
School
D.A.V Sr.
School

12th
10th

sec.
sec.

University/ Board

Year
of Percentag
passing
e

P.S.E.B

2001

62.3 %

P.S.E.B

1999

58.5 %

Working profile :

Professional Profile:
Presently working as Process DCS supervisor from 15 April 2015 to till date in
ALOK INDUSTRIES LIMITED, Silvassa in CONTINUOUS POLYMER PLANT.
M/S. ALOK IND. LTD. Manufacturing Polyester Chips & Yarn (Continuous polymer
plant with DCS ) Which is a petrochemical based leading company producing 600
TPD polyester yarn through continuous process & technology based on DUPOND
( CHEMTEX ) Germany .

Job Responsibility:

Handling SCADA & DCS (Distributed Control System) of YOKOGAWA CS 3000.

Handling the plant operation independently in shift and parameter

adjustment.

To follow manufacturing process and related operation under strict vigil.

Maintaining proper documentation as per procedure.NNN

Planning & Co-ordination with preventive maintenance and break down jobs.

Preparing Master bathes of Baso4, Sb2O3.

Operation & Trouble shooting related to glycol & steam jet ejector.

WORK EXP
Orga
nizat
ion

2.
3. Bhilosa ind.
Relianc Pvt.ltd. silvassa
e
(D&NH)
industr
ies

4. MICRO POLYPET
PVT.LTD PANIPAT
HARYANA
ACTION GROUP &
RLG GROUP
(joint venture)

L.T.D
hoshia
rpur
1.

Desi

Sr
DCS
Operator supervisor(Proces
s)
Dura From: 1 From: 01 MARCH
jan 2004 2012
TO
20
to 29 feb OCT.2013
2012
Compa
ny
Profile

DCS

Manufact
uring
Of
Textile
Grade
Polyethyl
ene
Terephtal
ate
(Continuo
us Plant),
Which is a
petroche
mical
based
leadin
300
TPD
polyester
melt
for
chips
&
Direct
POY
Technolog
y
Usedzimmer
YOKOGAW
A centum
3000
With
Window
2007
DCS

Manufacturing
Of
Textile
Grade
Polyethylene
Terephtalate
(Continuous Plant),
Which
is
a
petrochemical based
leadin
600
TPD
polyester melt for
chips & Direct POY
Technology
UsedChina
Textile
Industrial
Engneering.

DCS SUPERVISOR
(PROCESS)

FROM 21 OCT. 2013 TO

30 MARCH 2015

Manufacturing Of
Bottle Grade
Polyethylene
Terephtalate
(Continuous Plant),
Which is a
petrochemical based
1st company in Asia
of it type that
producing 600 TPD
polyester
.Technology UsedUdhe-InventaFischer of Germany.

YOKOGAWA centum YOKOGAWA Centum

3000
VP 2008-12
With Window 2007
With Window 2007
DCS
DCS

Project Experience :
Having Project experience of
(UIF) Technology in

One CP-Plant of

Udhe-Inventa-Fischer

Micro PolyPet Private Ltd. Panipat, Haryana.

During Precommissining

Calibration of Reactors and storage tanks

Pressure Testing of Pipe line & Reactors by using pressure transmitter .

Dry cleaning & Wet cleaning of reactor and equipment.

Hydraulic test of HTM pipe Line , Bubble test, Pressure hold test .

Raw Material Unloading arrangement , Feeling raw material in tank.

Control valve, TT, FIC, FT Loop checking with instrument department (by
using external sources).

Interlock check with simulation.

Functional test of Pump, Agitator, Centrifuge, Pearl mill & Dispersion mills
and Blowers .

Feeling HTM (Therminol 66 & Therminol-VP1) In storage tank .

HTM Heater Fired & Pre heating of HTM line and reactor .

Troubleshooting and Optimization of air/fuel ratio in HTM Heater .

Finisher mechanical seal cooling system EG & Lubricating Oil,Tempared

water ,

Prepare the catalyst, additive(TiO 2 Cobalt ) , Stabilizer, Modifier ,Red Tonner

Blue Tonner batch.

Steam Ejector vacuum test ,also tested with meakloyed gauge .

Vacuum test with HLD (helium leak detector) & Ammonia test .

Trial of Cutter system ,Chips Conditioning sytem readiness ,

During Commissioning.

Prepare the paste in paste preparation tank with desired mole ratio with
confirmation of laboratory.

Prepare the mother batch in Esterifier.

Hot bolting of all equipment.

Level adjusts according by residence time.

HTM temperature adjust according to capacity.

Immersion tank pump start up and flow adjustment.

DM water Pump Start up and flow adjustment.

Gear Pump start up ,Cutter startup.

Job Responsibilities:

 Production Planning & Scheduling & achieving Production Targets.

Process Control, Manpower Supervision and Safety / Environment compliances.
Field ,DCS & Plant process handling .
Hierarchy in our department Direct contact to HOD of process, Mechenical Dept,
Electrical Instrument etc.
Autonomous Maintenance and upkeep of all process related equipment in shifts to
monitor, report and reduce plant downtime due to unplanned stoppages and
contribute to increasing Overall Equipment Effectiveness (OEE).
All PM Schedule Job maintain. Making of different parameters report, Utility report,
Waste report etc
Handing manpower distribution.
Evaluate processes and make recommendations that would enhance efficiency,
quality, and productivity.
Handled the plant operations Independently in shift.
Communication
with
the
service
( Instrument,Electrical,Mechanical,Utility) as per process requirement.
Contact between higher management and lower level for gathering.

Department

Take the proper Decision about Process.

PERSONAL DETAILS:
Date of Birth:
Current Addres
Permanent Address:
Linguistic Abilities:

18 dec.1983
flat no 003 building A-5 alok city Rakholi Silvassa
103D Chohal hoshiarpur (PUNJAB)

Hindi English & Punjabi

DECLARATION

I consider myself familiar with machinery and operations. I am also confident

of my ability to work in a team.
I hereby declare that the information furnished above is true to the best of
my knowledge.

(SURINDER KUMAR)