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MEFB121

Department of Mechanical Engineering

MANUFACTURING PROCESS LAB

Universiti Tenaga Nasional

INTRODUCTION
TO
MICROMETER
Based on slides from:
Institut Latihan Sultan Ahmad Shah (ILSAS)
Unit Mekanikal (Latihan Penjanaan) - Mac 2006
Updated by: Adzly 15022012

Muhd Azzam 28396

INTRODUCTION
Micro = Fine
Metrics = measurement system
Accurate measurement tools

Updated by: Adzly 15022012

INTRODUCTION
Tools for measurement, testing and gauge
Measurement in inches and metrics (mm)
Catogory: Precision measurement

Group: Adjustable measurement

Updated by: Adzly 15022012

Main Component
Thimble
Barrel

Ratchet screw

Spindle
Lock nut
Anvil
Frame

Updated by: Adzly 15022012

Application

Updated by: Adzly 15022012

APPLICATION

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APPLICATION

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TYPES OF MICROMETER

External micrometer
Updated by: Adzly 15022012

TYPES OF MICROMETER

External micrometer
Updated by: Adzly 15022012

TYPES OF MICROMETER

Internal micrometer
Updated by: Adzly 15022012

TYPES OF MICROMETER

Internal micrometer
Updated by: Adzly 15022012

TYPES OF MICROMETER

Internal micrometer( jaw)


Updated by: Adzly 15022012

TYPES OF MICROMETER

Dial Type
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Types of Micrometer

Digital type
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Types of micrometer

Internal gauge micrometer


Updated by: Adzly 15022012

Types of micrometer

Vernier Micrometer
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Types of Micrometer

Screw theaded Micrometer


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Types of Micrometer

Geared theeth micrometer


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HOW TO READ A MICROMETER


COMMON SCALE OF A MICROMETER:
0.01 mm
0.001 mm

Updated by: Adzly 15022012

How to read a micrometer


Ensure no zero error
Close the spindle and anvile
Ensure reading scale 0 on the main scale
(barrel) and thimble scale is aligned

Updated by: Adzly 15022012

How to read micrometer


(0.01 mm) 1 Read from the main (barrel) scale

-> the upper scale


2 Observer the lower scale
3 Read from the thimble scale
One full rotation of
thimble is 0.5mm

Updated by: Adzly 15022012

Reading a micrometer (0.01 mm)

Updated by: Adzly 15022012

CARA MEMBACA MIKROMETER (0.01


mm)

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CARA MEMBACA MIKROMETER (0.01


mm)

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CARA MEMBACA MIKROMETER (0.001


mm)
8

1 2

Updated by: Adzly 15022012

Zero Error

Occurs when the measurement scale does


not start at zero.
Initial reading below zero= negative zero
error
Initial reading above zero= positive zero error

Updated by: Adzly 15022012

Zero Error

No zero error
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Zero Error : Positive

Updated by: Adzly 15022012

Zero Error : Negative

Updated by: Adzly 15022012

Zero Error

What is the above reading if zero error is 0.00?


Solution:
= barrel reading+ thimble reading zero error
= (7.00 + 0.50) + (0.48) (0.00)
= 7.98 mm
Updated by: Adzly 15022012

Zero Error

What is the above reading if zero error is 0.02?


Solution:
=barrel reading+ thimble reading zero error
= (7.00 + 0.50) + (0.48) ( 0.02)
= 8.00 mm
Updated by: Adzly 15022012

ZEROR ERROR

What is the above reading if zero error is +0.03?


Solution:
=barrel reading+ thimble reading zero error
= (7.00 + 0.50) + (0.48) (+ 0.03)
= 7.95 mm
Updated by: Adzly 15022012

REASONS FOR ZERO ERROR


Micometer is not used properly
Not properly taken care of and maintained
The measuring surfaces are worn out
Spindle screw is loose
Updated by: Adzly 15022012

How to handle a Micrometer

Never drop the micrometer


Kept it on clean and safely
Clean before and after used
Do not take a reading on moving object
Do not mixed with other tools. Kept safely
in its own container.
Do not turn the thimble too hard or too fast
Updated by: Adzly 15022012

END
Thank you...

Updated by: Adzly 15022012

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