Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

LESSON PLAN
B. E. V Semester (2016-17)
Teaching Faculty Name: Prof. Angad S Naik
Text Books:
1. Mechanical metallurgy (SI units), G.E. Dieter, Mc Graw Hill pub.2001
2. Manufacturing Process III, Dr. K.Radhakrishna, Sapna Book House, 2009.
Reference Books:
1. Materials and Processes in Manufacturing, E.paul, Degramo, J.T. Black, Ronald, A.K.
Prentice -hall of India 2002
2. Principles of Industrial metal working process, G.W. Rowe, CBSpub. 2002
3. Manufacturing Science, Amitabha Ghosh & A.K. Malik - East - Westpress 2001
4. Technology of Metal Forming Process, Surendra kumar, PHI 2008
Subject Title

: MANUFACTURING PROCESS III

Subject Code

: 10ME55

Teaching
Hours

: 04/Week

Total Hours

: 52

I. A. Marks

: 25

Exam. Hours

: 03

: 100

Practical /
Field Work /
Assignment
Hrs

: 02/week

Exam. Marks

Course Objective:
To impart the idea of metal working processes and its variables for various manufacturing
processes.
Level of
Syllabu
the
s
Date
subject
covered
Reason for
Lecture
(As per
Topic
(%)
deviation/Rem
No.
RBT)
Module/
arks
Actually
Planne
Cumulat
Engage
d
ive
d
UNIT 1: Introduction& concepts

1.
2.

L1

Classification of metal
working processes,
Characteristics of wrought
products
Advantages & limitations
of metal working
Processes, Concepts of true
stress, true strain

L1, L2

Page 1

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

3.

4.

L2

Triaxial & biaxial stresses,

Determination of flow
stress
Principal stresses, tresca &
von-mises yield criteria,
concepts of plane stress &
plane strain

L2

Numerical
L3
5.
Numerical
L3
6.
CO1: At the end of this unit the students shall be able to understand different metal
working process, the concepts of stress and strain (biaxial & triaxial) and stress criteria von-mises, tresca.
UNIT 2: Effects of Parameters
L1
1.
Temperature, strain rate
2.
3.
4.
5.
6.

L1
L1

Friction & lubrication

Hydrostatic pressure in
metal working
Deformation zone
geometry
workability of materials
Residuals stresses in
wrought products

L2
L1
L2

CO2: At the end of this unit the students shall be able to understand the variables in metal
working (temperature, strain rate, frication and lubrication) and workability, deformation
zone geometry.
UNIT-III: Forging
1.

2.

3.

4.
5.
6.
7.

Classification of forging
processes, Forging
machines & equipment
Expressions for forging
pressures & load in open
die forging & closed die
forging by slab analysis
Concepts of friction hill &
factors affecting it, Diedesign parameters.
Materials flow lines in
forging, Forging defects,
Residual stresses in forging

L1

Numerical
Numerical
Discussion of
paper solution

L3
L3
1st

L2

L2

L2

IA

Page 2

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

CO3: At the end of this unit the students shall be able to understand different process of
forging & equipment, different parameters affecting forging process.
UNIT-IV: Rolling
L1
Classification of Rolling
1.
processes, Types of Rolling
2.

3.

4.

mills
Expression for Rolling load.
Roll separating force.
Frictional losses in bearing,
Power required in rolling,
Effects of front & back
tensions.
Defects in rolled products.
Rolling variables

L2
L2

L2

5.
Numerical
L3
6.
Numerical
L3
CO4: At the end of this unit the students shall be able to understand different process of
rolling & equipment, different parameters affecting rolling process.
UNIT-V: Drawing
L1
1.
Drawing equipment & dies
L2
Expression for drawing load
2.
3.
4.
5.

by slab analysis
Power requirement.
Redundant work & its
estimation
Optimal cone angle & dead
zone formation
Drawing variables, Tube
drawing, classification of
tube drawing

L2

L2
L2

6.
Numerical
L3
7.
Numerical
L3
CO5: At the end of this unit the students shall be able to understand different process of
drawing & equipment,
different parameters affecting drawing process.
UNIT-VI: Extrusion
L1
Types of extrusion
1.

2.

3.

processes
Extrusion equipment &
dies, deformation,
Lubrication & defects in
extrusion
Extrusion dies, extrusion of
seamless tubes

L2

L2
Page 3

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

4.
5.
6.

L2
L3
L3

Extrusion variables

Numerical
Numerical
Discussion of 2nd IA
7.
paper solution
CO6: At the end of this unit the students shall be able to understand different process of
extrusion & equipment, different parameters affecting extrusion process.
UNIT-VII: Sheet & Metal Forming
L1
Forming methods, dies &
1.

2.

3.

4.

punches
Progressive die, compound
die, combination die,
Rubber forming. Open back
inclinable press(OBI press)
Piercing, blanking, bending,
Deep drawing, LDR in
drawing
Forming limit criterion,
defects of drawn products,
Stretch forming, Roll
bending & contouring

L2

L2

L2

5.
Numerical
L3
6.
Numerical
L3
CO7: At the end of this unit the students shall be able to understand different sheet &
metal forming methods, different types of dies.
UNIT-VIII : High Energy Rate Forming Methods
L1
Principles, advantages &
1.
2.

3.

4.

5.
6.

applications of HERF
Explosive forming, electro
hydraulic forming,
Electromagnetic forming
Basic steps in powder
metallurgy brief description
of methods of production of
metal powders
Conditioning & blending
powders, Compaction &
sintering
application of powder
metallurgy components,
Advantages, limitations
Discussion of 3rd IA paper
solution

L2

L1

L2

L2

CO8: At the end of this unit the students shall be able to understand different types of high
Page 4

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ME/Odd/LP/B.E/A4

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

30th June 2016

PLAN

Page 5

Life-long Learning

Communication

Finance Project Management and

Individual and Team Work

Ethics

Environment and

Sustainability

The Engineer and Society

Modern Tool Usage

Conduct investigations

Design/Development of

Solutions

CO1:
Understand
different
metal working process, the
concepts of stress and strain
(biaxial & triaxial) and stress
criteria - von-mises, tresca.
CO2:
Understand
the
variables in metal working
(temperature,
strain
rate,
frication and lubrication) and
workability, deformation zone
geometry.
CO3:
Understand
different
process
of
forging
&
equipment,
different
parameters affecting forging
process.
CO4:
Understand
different
process
of
rolling
&
equipment,
different
parameters affecting rolling
process.
CO5: Understand understand
different process of drawing &
equipment,
different
parameters affecting drawing
process.

Problem Analysis

Course Outcome (CO)

Engineering Knowledge

energy rate forming methods, basic steps in powder metallurgy, Advantages and limitation.
Course Outcome: At the end of the course students will have an idea about various design
aspects and considerations about the equipment used for thermal power plants.
On completion of the course, students should be able to:
Program Outcomes (PO)

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

CO6: Understand different

process
of
extrusion
&
equipment,
different
parameters
affecting
extrusion process.
CO7: Understand different
sheet
&
metal
forming
methods, different types of
dies.
CO8: Understand different
types of high energy rate
forming methods, basic steps
in
powder
metallurgy,
Advantages and limitation.

Degree of compliance H:High; M:Medium; L:Low

Page 6

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

Activity Schedule
Activities

Announcemen
t Date

Submission
Date

Evaluation
Date

HODs
Remarks

Assignment I
Quiz I
Assignment
II
Quiz II
Course
Seminar
Course Project
Subject
Proficiency
Test/Skill Test
Tutorial
classes
Activities to be selected from following list (Partial list, more activities can be
added by faculty)
1. Course Seminar
2. Course Project
3. Case Studies
Page 7

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering

ME/Odd/LP/B.E/A4

30th June 2016

PLAN

4. Technical Events
5. Assignments
6. Quizzes
7. Internal Assessment Tests
8. Viva-Voce
9. Subject Proficiency/Skill Assessment Test
10.

Demonstration/Presentation

11.

Tutorial classes

Checklist:
Sl.
Items
No.
1
Subject handling notes
2
Personal time table
3
Assignments
4
Quiz Questions
5
I.A. Q Paper, Eval. Schemes, Test
6
Subject
marks handling Syllabus
7
PPTs/OHP sheets
8
Lesson Plan
9
University Question Papers
10
Attendance sheet
11
Calendar of Events
12
GATE/PGCET Q papers
13
Tutorials
14
Result analysis of subject
15
Feed
back of students
handled
16
Self appraisal sheet
17
Mentors dairy

Course in-charge faculty signature with

date
Page 8

HODs Remarks

Principals Remark

Signature with
date

Signature with
date

Doc.

SSETS S. G. BALEKUNDRI INSTITUTE

No.
OF TECHNOLOGY BELAGAVI
LESSO
Department of Mechanical
N
Engineering
PLAN

Page 9

ME/Odd/LP/B.E/A4

30th June 2016