MAINTENANCE AND OPERATIONS SCHEDULE CATERPILLAR C15

BEM1-Up (Engine)
BFM1-Up (Engine)

ENGINE TYPES
NR.CRT

HOURS

DAILY

EVERY 250
HOURS / 6
MONTHS

EVERY 500

JRE1-Up (Engine)
JKG1-Up (Engine)
JAS1-Up (Engine)
MCW1-Up (Engine)

OPERATIONS
Air Starting Motor Lubricator Oil Level - Check
Coolant Level - Check
Air Tank Moisture and Sediment - Drain
Engine Air Cleaner Service Indicator - Inspect
Cooling System Coolant Level - Check
Engine Air Precleaner - Check/Clean
Driven Equipment - Check
Engine Oil Level - Check
Engine Air Cleaner Service Indicator - Inspect
Fuel System Primary Filter/Water Separator -Drain
Engine Air Precleaner - Check/Clean
Fuel Tank Water and Sediment - Drain
Engine Oil Level - Check
Walk-Around Inspection
Fuel System Primary Filter/Water Separator -Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Compressor Filter - Clean/Replace
Battery Electrolyte Level - Check
Alternator - Inspect
Coolant Sample - Obtain
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive(SCA) - Test/Add
Cooling System Supplemental Coolant Additive (SCA) - Test/Add Engine Oil Sample - Obtain
Electronics Grounding Stud - Inspect/Clean/Tighten
Engine Oil and Filter - Change
Engine Air Cleaner Element (Dual Element) -Clean/Replace
Fuel System Primary Filter (Water Separator)
Engine Crankcase Breather - Clean
Element - Replace
Engine Oil Sample - Obtain
Fuel System Secondary Filter - Replace
Engine Oil and Filter - Change
Grounding Stud - Inspect/Clean/Tighten
Engine Protective Devices - Check
Hoses and Clamps - Inspect/Replace
Fan Drive Bearing - Lubricate
Radiator - Clean
Fuel System Primary Filter/Water Separator Element Replace
Starting Motor - Inspect
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Compressor Filter - Clean/Replace
Belts - Inspect/Adjust/Replace
Alternator - Inspect
Engine Oil Sample - Obtain

Battery Electrolyte Level - Check

Cooling System Supplemental Coolant Additive
(SCA) - Test/Add
Electronics Grounding Stud - Inspect/Clean/Tighten .
Engine Air Cleaner Element (Dual Element) -Clean/Replace
Engine Crankcase Breather - Clean/Replace
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fan Drive Bearing - Lubricate
Fuel System Primary Filter/Water Separator Element Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Electronic Unit Injector - Inspect/Adjust
Engine Valve Lash - Inspect/Adjust

EVERY 500
HOURS / 6
MONTHS

EVERY 1000
HOURS /
1 YEAR

2000 HOURS / Aftercooler Core - Clean/Test

Alternator - Inspect
2
Engine Crankcase Breather - Clean
YEARS

Aftercooler Core - Clean/Test

Air Compressor - Inspect
Belt Tensioner - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator -Replace
3000 HOURS / Crankshaft Vibration Damper - Inspect
3YEARS
Electronic Unit Injector - Inspect/Adjust
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect

Engine Oil and Filter - Change

Turbocharger - Inspect
Water Pump - Inspect

Engine Valve Rotators - Inspect

Aftercooler Core - Clean/Test

Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Electronic Unit Injector - Check/Replace
Engine - Clean
Engine Crankcase Breather - Clean
Engine Mounts - Inspect
Engine Protective Devices - Check
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fan Drive Bearing - Lubricate

7
8

Starting Motor - Inspect

5000 HOURS Turbocharger - Inspect
Water Pump - Inspect
15000 HOURS Overhaul Considerations(GENERAL REPAIR)

250 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator

15000 ore
Reparatie generala

Overhaul Considerations(GENERAL REPAIR)

500 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator
Curele ventilator+alternator

1000 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator
Curele ventilator+alternator
Garnituri capac chiulasa
Carbuni alternator

2000 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator
Curele ventilator+alternator
Garnituri capac chiulasa
Carbuni alternator
Carbuni electromotor

3000 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator
Curele ventilator+alternator
Garnituri capac chiulasa
Carbuni alternator
Carbuni electromotor
Segmenti compresor
Intinzator curele
Termostat
Senzori motor
Suporti motor
Pompa apa
Antigel

5000 ore
Filtru separator apa
Filtru motorina
Filtru ulei
Filtru aer primar
Filtru aer secundar
Ulei motor
Filtru epurator
Curele ventilator+alternator
Garnituri capac chiulasa
Carbuni alternator
Carbuni electromotor
Segmenti compresor
Intinzator curele
Termostat
Senzori motor
Suporti motor
Pompa apa
Antigel
Turbosuflanta-kit reparatie