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Topic 4: POLYMERS
THERES A GREAT FUTURE IN PLASTICS
Introduction
MR. MCGUIRE:
Ben!
BEN:
Mr. McGuire
Mr. McGuire.
Mr. McGuire takes Ben's arm and steers him down the hall toward the back of the house and out through
the back door.
EXT. BRADDOCK BACKYARD AND POOL AREA - NIGHT
The pool is eerily lit. There are FOUR PEOPLE standing and TALKING, drinks in their hands, at the back
of the yard.
MR. MCGUIRE:
Ben - I just want to say one word to you - just one word -
BEN:
Yes, sir.
MR. MCGUIRE:
BEN:
Yes I am.
Plastics.
MR. MCGUIRE:
BEN:
Yes, I will.
MR. MCGUIRE:
The scene in The Graduate, in which the earnest family friend confides in newly graduated
Dustin Hoffman that, ...there is a great future in plastics, was a humorous comment on the
huge gap between the generation represented by Hoffmans Benjamin Braddock and that of his
parents. With the perspective of thirty+ years, the exchange is even funnier while at the same
time quite prophetic. Already in the 1960s, plastics had become ubiquitous in our society, but
even Mr. McGuire would have been surprised by the sheer diversity of products today that are a
direct outgrowth of the original plastics. High-tech camping gear, cell phones, computers and
CDs are just some of the items made of polymers (the more general name for synthetic materials
which include plastics), and new cars include nearly 400 lb of various plastics. This section will
provide a brief introduction to the chemistry of some of the most common and well-known
polymers, with an emphasis on how their molecular structure leads to the properties that make
them valuable materials.
PolymersThe Concept
A polymer is a material made up of small repeating structural units combined to give a very
large, linear structure. These ultra-large molecules are called macromolecules. The small
repeating units found within polymers come from the individual starting molecules, which are
called monomers. All commercially important polymers are made up of hundreds or thousands
of monomer units joined together to form one large molecule. Long before the first synthetic
polymer was invented, we used natural polymers, such as cotton, silk and wool, for our clothing.
Like synthetic polymers, these natural polymers consist of many of the same small molecules
joined together in a long chain to make macromolecules. Regardless of their ultimate source,
what all polymers have in common is that they are made up of very large, linear molecules
containing repeating groups within the chain. The size of the individual polymer molecules and
the nature of the groups ultimately controls what physical properties the bulk material will have.
In many cases (e.g., polyethylene, polyvinyl chloride, polystyrene) the monomer molecules
contain C=C double bonds that are broken during the polymerization process. These are
referred to as chain-growth polymers. In other cases, the monomer molecules may connect
while forming a molecule of water (e.g., nylon or polyethylene terephthalate [PET]). These are
called step-growth polymers. Generic examples of each type of process are shown below (Fig.
1).
W
W Z W Z W Z W Z
C C C C
C C
X
X Y
Monomer (alkene)
repeating
units (from
monomers)
HO C C OH
H2 H2
O
Monomers (alcohol
and carboxylic acid)
X Y n
HO C C O
H2 H2
HO C R C OH
X Y
C C C C
R C
O
O C C O
H2 H2
C R C OH
n
H2O
Polymer (n is a large number)
(a polyester)
chemists began to discover that many small alkene molecules could be inadvertently
polymerized, and as certain specific needs arose due to shortages of natural materials, new
polymers were invented with increasing frequency. Another important milestone was the
development of synthetic rubber by the Germans during World War I. In the sections that
follow, we will consider each of the major types of polymers separately, with a discussion of the
monomers and the common uses of each.
Polyethylene
The simplest synthetic polymer is polyethylene. Recall that ethylene is the old name for
ethene, the simplest example of an alkene (Figure 2). Polyethylene is a chain-growth polymer, in
which the double bond of the alkene monomer gets broken as new bonds are formed between
monomer molecules. Can you predict the basic structure of polyethylene? As you might
imagine, it simply consists of CH2CH2- units repeated again and again. The most common type
of chain-growth polymerization uses radical initiation, in which a small amount of a compound
with only seven valence electrons (R, called a free radical) begins the polymerization by
adding to an alkene monomer and generating a new radical that then adds to another alkene, and
so on. The polymer is terminated by reaction with another radical, either another initiator or
another growing chain.
H
H
H
R C C
H
+
C C
H
ethene
(ethylene)
radical
initiator
repeating
units (from
monomers)
addition of another
molecule of monomer
H H
H H
R C C
C C
H H
H H
addition of another
molecule of monomer
H
H
new radical
H
C C
H
C C
H
C C
H
H
many
more
steps
growing chain
H H
R C C
H H
H
C C
H
H H
H H
H H
R C C
C C
C C R
H H
H H
H H
n
polymer molecule
able to pack together more closely, which leads to the higher density of this material. Their
strength derives from both the rigidity of this tightly-packed structure and the overall length of
the molecules. While HDPE is generally a superior material, it is more expensive to make than
LDPE. LDPE is formed by radical polymerization as discussed above, while formation of
HDPE requires the use of sophisticated and expensive catalysts. As a result, LDPE is the
polymer of choice for products that do not require a lot of strength or toughness.
H C H
H C H
H
H H
H H
C C
C C
C C
H H
H H
H
H C HH H
H C
C C
H C H
H H
H C H
LDPE: polymer molecules have
lots of branching
H H
H H
H H
H H
H H
H H
C C
C C
C C C C
C C
C C
H H
H H
H H
H H
H H
H H
Figure 3. Shape of Low Density and High Density Polyethylene Polymer Molecules Affects
Their Arrangement
Polypropylene
Polypropylene is quite similar in structure to polyethylene, given the close relationship
between the two monomers (Fig. 4). Propylene (or propene, as it is also called) is like ethylene,
except with a methyl group (CH3) replacing one of the hydrogens. So, once the polymer is
formed, there will be methyl groups attached to every other carbon on the long chain. You might
imagine that the arrangement of the methyl groups would be completely random, that is, some
might end up on adjacent carbons, while others would be separated by one or two CH2 groups.
However, polypropylene is made only using catalysts like the ones used for HDPE, and these
conditions lead to a very regular arrangement of the methyl groups on alternating carbon atoms
as shown.
Polypropylene is a fairly versatile polymer, used as both as a plastic (i.e., moldable material)
and as fiber (i.e., spun into long strands that can be used in textiles, etc.). In 1997, over 13
billion pounds of it was manufactured. Because it melts at a relatively high temperature, it is
4
used to make dishwasher-safe containers. Both HDPE and LDPE melt at considerably lower
temperatures, so they are seldom used in this way. (Try putting a milk jug, often made of HDPE,
in your dishwasher. On second thought, dont try it.) One of the most common uses of
polypropylene fibers is in indoor-outdoor carpeting. It is also used in thermal underwear.
H
H
vs.
C C
H
ethene
(ethylene)
CH3
polymerization
C C
H
R
catalyst
CH3 H
CH3 H
H
n
propene
(propylene)
CH3
R
polypropylene
(note CH groups on
3
every other carbon)
CH3
H
CH3
H
C C
H
CH3
H
H
C C
H
H
H
C C
H
CH3
C
H3
H
H
C C
H
H
H
H
X
CH3
C C
H
CH3 CH3 H
CH3
CH3
C C
CH3
isobutylene
Polyvinyl Chloride
Polyvinyl chloride (often abbreviated as PVC), as you might guess, comes from the
monomer vinyl chloride (Fig. 5). It is a commercially important product, with over 14 billion
pounds produced in 1997. Most of you are familiar with PVC as a material for making pipes,
suggesting that it is a fairly stiff material. It is also the main component of linoleum flooring and
vinyl siding,* and the material of choice for electrical insulation. However, it can also be
formulated as a highly flexible material, either opaque or transparent, to make upholstery
(vinyl covering), garden hoses and shower curtains. This is accomplished by including
additional compounds, called plasticizers, that keep it soft and flexible. However, some of the
most common plasticizers have received quite a bit of attention over the last ten years because
they are suspected of being environmental estrogens that act on the estrogen receptor and
affect sexual development in higher animals (including us). This will be discussed further in the
section on sex hormones.
Cl
radical
polymerization
C C
H
vinyl chloride
Cl
Cl
Cl
H H
n
polyvinyl chloride
The term vinyl is well known in our culture, as in vinyl siding, vinyl tops to cars and vinyl records (remember
those?). In all cases, this is referring to a plastic material whose main component is PVC. In organic chemistry, a
vinyl group is a C=C bond with three hydrogens that is attached to something else (CH2=CH-X), hence vinyl
chloride.
usually pentane (C5H12), which boils at about 36 C (97 F), though until recently
chlorofluorocarbons (CFCs) were used. This use of CFCs was curtailed due to their role in the
destruction of stratospheric ozone. The beads are placed in a mold and heated using steam,
which causes the pentane to vaporize and greatly expand the beads. The expanded beads fuse
together to form the shape of the mold. The bubbles left behind make the material very light
weight and also a good thermal insulator.
Like LDPE and PVC, polystyrene is formed by radical polymerization (Fig. 6). The starting
monomer, styrene, consists of an ethylene molecule in which one of the hydrogen atoms has
been replaced by an aromatic ring. When these monomers come together, they do so in such a
way that the aromatic rings are attached to alternating carbon atoms of the chain.
radical
R
C C
H
polymerization
styrene
H
n
polystyrene
CH3
O
H
R
CH3
O O
H
CH3
O O
H
O
C
H C
H
n
Teflon
Teflon, more correctly named polytetrfluoroethylene, is a highly useful polymer due to its
unique properties. It was discovered by accident in the 1930s when a chemist at Dupont was
experimenting with tetrafluoroethylene (see Fig. 7) as a possible refrigerant. When he opened
the tank, nothing came out, yet it was heavy, as if it were full. Eventually, he sawed the tank
open and found that it was full of a white powder, which he correctly surmised to be polymerized
7
tetrafluoroethylene. Although it was not clear what caused the polymerization within the tank, it
was found that radical polymerization works well for the formation of this material.
radical
polymerization
C C
F
tetrafluoroethylene
polytetrafluoroethylene
(Teflon)
Figure 7. Formation of Teflon from Tetrafluoroethylene.
What uses do you associate with Teflon? Probably the first thing that you thought of was
nonstick pans. It is also put on carpet and fabrics to make them stain resistant (e.g., Dupont
StainmasterTM), used to seal metal pipes (Teflon tape) and in artificial body parts. The common
feature of all of these uses is the chemical resistance of this material. The fluorine atoms that
surround the carbon chain of the polymer protect it from chemical attack, and also repel most
other materials. As a result, it is very inert (i.e., chemicals wont react with it) and resistant to
anything sticking to it.
Polyethylene Terephthalate
Polyethylene terephthalate (the second word is pronounced terrathalate) is the most
important example of the class of polymers known as chain-growth or condensation
polymers. This group also includes Nylon and virtually all of the naturally occurring polymers
except rubber (e.g., cellulose, silk, etc.). As you saw in Figure 1, these polymers are not formed
from alkene monomers. Instead, two reactive groups come together to join two monomer
molecules with the simultaneous formation of a small molecule such as water. Polyethylene
terephthalate is typically abbreviated as PETE or PET, although the latter is sometimes
discouraged due to trademark infringement with a brand of condensed milk.
In the lab, PET is very easy to make by simply heating two different kinds of molecules
together: phthalic acid and ethylene glycol (Fig. 8). Each of these monomers has two of the
same functional group; phthalic acid has two carboxylic acid groups, while ethylene glycol has
two alcohol groups. Another functional group that you have seen, called esters, is usually
formed from an alcohol and a carboxylic acid, as shown in the figure. If this process is carried
out using double-barreled monomers such as phthalic acid and ethylene glycol, the product
that is left still has one carboxylic acid and one alcohol left. Therefore, each of these can react
again to form two more esters, and once again, there are still two reactive functional groups at
each end. As you can imagine, this process can continue for a very long time, giving large
polymer molecules made up of repeating ester units. That is why this particular class of
polymers is also called polyesters. Since PET is by far the most common example, you should
assume that any item of clothing that contains a certain percentage of polyester probably has
PET in it.
PET is a very important commercial product. As already noted, it can be spun into fibers for
clothing, and this form is known by the trade name Dacron. Interestingly, Dacron is also used in
a variety of medical applications, such as patching damaged blood vessels and even the septum
in the heart. The great strength of Dacron fibers is a result of the ability of the ester groups and
the aromatic rings of individual polymer molecules to line up with each other in long strands.
8
You have probably also encountered PET in other places, such as drink bottles. Interestingly, the
use of PET in bottles was invented by Nathaniel Wyeth, brother of the famous American painter,
Andrew Wyeth. Another important use is as thin ribbons, called Mylar, which are typically
coated with metal oxide for use as recording tape.
O
R
O
2
C O
H
alcohol
H
carboxylic
acid
O
terephthalic acid
(2 carboxylic acids)
HO C
H2
C OH
+ HO C C OH
H2 H2
2 H2
HO C
O C C OH
H2 H2
ester product
(1 carboxylic acid + 1 alcohol)
C OH
HO C C OH
H2 H2
H2
ethylene glycol
(2 alcohols)
C O R2
ester
HO C
O R
HO C C O C
H2 H2
O C C O C
H2 H2
HO C C O C
H2 H2
O C C O C
H2 H2
n
polyethylene terephthalate (PET or PETE)
O
C OH
O
C OH
O
R1
O H
H
R1
N R2
C O
H
carboxylic
acid
O
H
amine
C N R2
H2O
amide
H2O
HO C C C C C C OH
H2 H2 H2 H2
H2N C C C C C C NH2
H2 H2 H2 H2 H2 H2
adipic acid
(2 carboxylic acids)
O
hexamethylene diamine
(2 amines)
O H
HO C C C C C C N C C C C C C NH2
H2 H2 H2 H2
H2 H2 H2 H2 H2 H2
amide product
(1 carboxylic acid + 1 amine)
O
HO C (CH2
)
4
O H
C
O H
H O
6 carbons
Nylon 6,6
Figure 9. Nylon 6,6 from Condensation Polymerization of Adipic Acid and Hexamethylene
Diamine.
The particular type of nylon invented by Carrothers and Dupont was called nylon 6,6 due to
the number of carbons in each of the monomer pieces, and was such a commercial hit that other
chemical companies tried to develop alternative products that did not infringe on the Dupont
patent. A way around this was found with the closely related polymer, nylon 6 (Fig. 10). Unlike
nylon 6,6, nylon 6 is made from a single monomer that contains an amide functional group
within a ring. When this amide, caprolactam, reacts with water and acid (H+), it is converted
into a molecule with one carboxylic acid and one amine. This molecule can then react with more
of the caprolactam to give a new amide that has a carboxylic acid and an amine at the two ends,
and eventually a polymer that looks very much like nylon 6,6. However, since there is only one
monomer, having six carbon atoms, it is called nylon 6.
One of the main reasons for the high tensile strength of the nylons (the property that allows
very strong fibers to be made from them) is the ability of the individual polymer chains to form
connections between each other (Fig. 11). Amides such as those found in the nylons can form
what is called hydrogen bonds. These connections are weaker than a full fledged covalent
bond, but formation of several of them between two chains will hold them very tightly together.
The same principle is seen in the chemistry of proteins, which are also polymers made up of
repeating amide bonds. As we will see later this semester, hydrogen bonds between amide
10
groups hold proteins into unique shapes that are necessary for their biological activity. They also
play an important role in the binding together of two protein molecules, the attraction of a
substrate for an enzymes active site, or the affinity of a drug for a particular receptor. Hydrogen
bonds are also an important part of the chemistry of the genetic code, although in this case it
does not involve amide groups.
O
amide C
break here
H+
+ H2O
H
O
H
OH
N
= HO C (CH2)5 NH
2
caprolactam
O
HO C (CH2
)
5
NH2
H O
H O
H O
Nylon 6
Nylon 6,6:
O
)
)
N (CH2 6 N C (CH2 4 C OH
O H
O H
H O
n
H O
O H
)
)
C N (CH2 6 NH2
n
hydrogen bonds holding
chains together
H2N (CH2
C N (CH2
O H
H O
HO C (CH2
N (CH2)5 C OH
O H
n
Nylon 6:
O
H O
)
N C (CH2)5 N C (CH2 5 NH2
n
One final point concerning polyamides such as the nylons concerns a structurally similar
polymer, Kevlar. Kevlar is an amazingly strong material when spun into fibers; in fact, its
tensile strength is greater than that of steel. Yet, it is much lighter than steel or other metals
known for their strength. As a result, it is used in bulletproof vests, Army helmets and protective
clothing worn by firefighters. One of the monomers used to make Kevlar should be familiar to
you, terephthalic acid (remember PET?). The other is a compound with two amine groups, like
the compound hexamethylene diamine used in nylon 6,6. However, in this case the two amine
groups are attached directly to an aromatic ring (Fig. 12). The two monomers come together in
the same way as we saw before with nylon 6,6, forming a long chain in which the individual
monomers are connected by amide linkages. The aromatic rings in both pieces make the
polymer molecule very rigid, but the individual polymer chains can still bind to each other with
hydrogen bonds, as we saw with the nylons. The result is a very stiff, strong material. In fact,
the biggest challenge with Kevlar is how to fabricate itit does not melt until it is heated above
500 C (912 F).
O
HO C
H2
O
C OH + H2N
NH2
HO C
1,4-diaminobenzene
(aka phenylene diamine;
2 amines)
terephthalic acid
(2 carboxylic acids)
NH2
amide product
(1 carboxylic acid + 1 amine)
H O
HO C
N C
H
N
NH2
n
Kevlar
Cl
butadiene
chloroprene
"cis" double bonds
H3C
H3C
H3C
isoprene
H3C
natural rubber
(polyisoprene)
CH3
CH3
CH3
gutta-percha
Figure 13. Rubber and Gutta-Percha.
Polyurethanes arealso elastomers, like rubber and its relatives. A urethane is like a cross
between an amide and an esterit contains a carbonyl (C=O) with both a nitrogen and an
oxygen attached to the carbonyl carbon (Fig. 14). Polyurethanes are typically made from two
different monomers, one containing two isocyanate groups and one containing two alcohol
groups. There are many examples of polyurethanes, and one is shown in the figure. They are
used to make foam rubber, and also make up one of the parts of the unusual material known as
spandex (Lycra).
H O
1
N C O R2
a urethane
O C
C
H2
N C O
+ HO C C OH
H2 H2
isocyanate groups
O H
H O
O C N
C
H2
N C
O C C O C
H2 H2
H O
C
H2
N C O C C OH
H2 H2
n
a polyurethane
molded, silicones are used for caulking. They are also chemically quite inert, so they are used in
various prosthetic body parts. Finally, an interesting side note: if silicone is mixed with boric
acid (B(OH)3), the product is an extremely stetchable, yet bouncy materialsilly putty.
CH3
CH3
CH3
Si O Si O Si O
CH3
CH3
Si O
Si O
Si O
CH3
n
n
O
R O C O R
HO
+ Cl
OH
CH3
bisphenol A
a carbonate
CH3
O
phosgene
CH3
O C O
NaOH
C Cl
CH3
O C
CH3
n
O
O
O
O carbonates
O
O
O
alkenes
O
C O-CH3
radical
R C C
C C
H
O
OCH3 O
OCH3 O
OCH3
H C
H C
H C
polymerization
CH3
methyl methacrylate
H CH3
radical
polymerization
C C
H
C C
H CH3
n
polymethyl methacrylate (Plexiglass, Lucite)
H CH3
H C
H C
H C
R C C
C C
C C R
H H
H H
H H
N
H
C C
n
polyacrylonitrile
acrylonitrile
N
O
OCH3
H C
H C
acrylonitrile
radical
C C
R C C
+
polymerization
H CH3
methyl methacrylate
O
OCH3 N
H C
H C
C C
H CH3 H CH3
C C
H CH3
n
"acrylate" fiber
N
H
radical
polymerization
O
N O N
H
H
R C C
C C
H H
H H
O N
H
C C R
H H
n
H
vinyl pyrrolidone
polyvinyl pyrrolidone
15