No

Tanggal

30-Mar-15

31 Maret 2015
GT 4.1 (day 8)

GT 4.2 (day 13)

1-Apr-15
GT 4.1 (day 9)

GT 4.2 (day 14)

2-Apr-15
GT 4.1 (day 10)

GT 4.2 (day 15)

3-Apr-15
GT 4.1 (day 11)

GT 4.2 (day 16)

6-Apr-15
GT 4.1 (day 14)

GT 4.2 (day 19)

7-Apr-15
GT 4.1 (day 15)

GT 4.2 (day 20)

8-Apr-15
GT 4.1 (day 16)

GT 4.2 (day 21)

9-Apr-15
GT 4.1 (day 17)

GT 4.2 (day 22)

10

10-Apr-15
GT 4.1 (day 18)

GT 4.2 (day 23)

11

11-Apr-15
GT 4.1 (day 19)

GT 4.2 (day 24)

12

14-Apr-15
GT 4.1 (day 22)

GT 4.2 (day 27)

13

15-Apr-15

GT 4.1 (day 23)

GT 4.2 (day 28)

14

16-Apr-15
GT 4.1 (day 24)

GT 4.2 (day 29)

Aktivitas

Mengikuti Safety induction oleh K3 Siemens Muara Tawar

Observasi pengenalan lingkungan kerja Siemens blok 4.1 dan 4.2
Collect data inspeksi major inspection (blok 3) dan manual book
observation
Plant activities GT
Repair flame tube according findings
NDT on turbine stator blade
Re-assy burner carrier
Blasting compressor disc
Fact finding
Overhaul control system
Continue inspect of circuit breaker
Check insulation resistance of bearing
Inspection and cleaning solenoid valve
Plant activities Geno
Cleaning and make radius rotor winding spacer EE (Exciter end)
Re- condition generator parts
Heating and remove retaining ring TE (Turbine End)
Fact finding
Plant activities GT
Repair flame tube according findings (tile support ring)
NDT on parts
Cleaning GT components
Repair compensator
Repair and alignment mixing chamber
Re assy of rotor blade turbine stage #1

Re asssy turbine carrier lower

Prepare part for assy
Fact finding
Re connect and inspection of motor MBV system
El cid preparation
Tangen delta + capacitance test of all bushing
Calibration of FO (Fuel Oil) and FG (Fuel Gas) flow meter by third party
Plant activities Geno
Preparation heating insulation for re assy
Monitoring heating insulation 60 to 80 deg C
observation
Plant activities GT
Repair flame tube according findings
NDT on turbine stator blade
Re-assy burner carrier
Blasting compressor disc
Exchange tile at flame tube according findings
Overhoul control system
Fact findings
Dismantling broken bolts at GT
Re-assy blade at turbine carrier
Repair 4 wave compensator according findings
NDT compressor stator ring
NDT tie rod and compressor rotor blade
Function test of ball valves MBN system
Test and calibration MBA thermocouple
Plant activities Geno
Cleaning and make radius rotor winding spacer EE (Exciter end)
Fact finding

Re-assy bushing generator

Plant activities GT
Repair flame tube according findings (tile support ring)
NDT on parts
Cleaning GT components
Repair compensator
Repair and alignment mixing chamber
Re assy of rotor blade turbine stage #1
Re asssy turbine carrier lower
Prepare part for assy
Fact finding
Upending of tie rod
Scaffolding for rotor re -assy
Re-assy instrument system at MBV, MPR, MBA
Plant activities Geno
El cid preparation
Re-assy bearing pedestal with new insulation TE
Continue re-assy rotor winding spacer
Assy insulation ring TE and EE and heating up retaining ring
observation
Plant activities GT
Repair flame tube according findings
NDT on turbine stator blade
Re-assy burner carrier
Exchange tile at flame tube according findings
Overhoul control system
Fact findings
Dismantling broken bolts at GT
Repair 4 wave compensator according findings

NDT compressor stator ring

Welding inner casing hub
Heating inner casing hub after repair according procedure
Check and function test of MBL system
Plant activities Geno
Cleaning and make radius rotor winding spacer EE (Exciter end)
Fact finding
Re-assy bushing generator
Plant activities GT
Repair flame tube according findings (tile support ring)
NDT on parts
Cleaning GT components
Repair compensator
Repair and alignment mixing chamber
Prepare part for re-assy
Fact finding on parts
Re-assy instrument system at MBV, MPR, MBA
Install compressor disc
Plant activities Geno
Re-assy bearing pedestal with new insulation TE
Continue re-assy rotor winding spacer
Assy insulation ring TE and EE and heating up retaining ring
observation
Plant activities GT
Repair flame tube according findings
NDT on turbine stator blade
Exchange tile at flame tube according findings

Dismantling broken bolts at GT

Repair 4 wave compensator according findings
NDT compressor stator ring
Welding inner casing hub
Heating inner casing hub after repair according procedure
Check and function test of MBL system
Fact finding
Plant activities Geno
Fact finding
Re-assy bushing generator
RE-assy and closing cover flex links star point face line
Plant activities GT
Repair flame tube according findings (tile support ring)
NDT on parts
Cleaning GT components
Repair compensator
Repair and alignment mixing chamber
Blue print check tooth construction rotor wheels
Dismantling inlet shell inner casing
Blasting center hollow shaft tooth construction
Fact finding on parts
Plant activities Geno
Re-assy bearing pedestal with new insulation TE
Continue re-assy rotor winding spacer
Assy insulation ring TE and EE and heating up retaining ring
observation
Plant activities GT

Exchange compressor stator blade accroding findings

Re-assy inner casing to compresor stator blade
Re-caulking compressor stator ring
Re-assy compressor stator ring to carrier
Send inner casing for macining of hub
Plant activities Geno
Preparation for heating retaining ring TE
Plant activities GT
Exchange blade compressor stator according findings if blade available
Prepare replacement part at inner casing
Dismantling inlet shell inner casing
Turn inner casing
Take measurement for new ring at HUB (top ring)
Cutting damage top ring at HUB
NDT on HUB
Assembe new top ring at HUB and align according measurement
Dismantling inlet shell
Re-assy new inlet shell
Plant activities Geno
Heating hub and install EE
Prepare for re-assy of rotor
Pull in rotor to generator stator
Transport heating equipment to GT 4.1
observation
Plant activities GT
Blue print check compressor and turbine bearing to adjustment ring
Assemble L block to flame tube
Machining of inner casing

Re-assy FO (Fuel Oil) control valves

Re-assy MPR cooling pump
Plant activities Geno
Lifting bushing W1, V1, W2 and V2
Heating retaining ring and install insulation
Final heating reatining ring and assemble rotor
Cleaning BAT HV bushing
Preparation purification oil ransformer
Plant activities GT
Continue welding inner casing according findings
Exchange blade compressor stator accroding findings
Prepare replacement part at inner casing
Dismantling inlet shell inner casing
NDT on HUB
Assemble new top ring at HUB and align according measurement
Dismantling inlet shell
Re-assy new inlet shell
Plant activities Geno
Pipping connection
Megger test
Cleaning and install bearing bottom half TE and EE and take measurement
observation
Plant activities GT
blue print check compressor and turbine bearing to adjustment ring
assembly L block to flame tube
machining of inner casing
assembly L block to flame tube

temporary re assembly mixing chamber to CC

temporary re assembly flame tube chamber to CC
re assembly F.O control valve
re assembly MPR cooling water fan
install FG flow meter
function test after inspection of control valve
continue purifier MBV oil
CleaningMBV tank
Plant activities Geno
lifting bushing W1, V1, W2 and V2
heating retaining ring and install insulation
heating and install HUB TE
final heating retaining ring and assemble rotor
cleaning BAT HV bushing
prepare purification oil transformer
Plant activities GT
exchange blade compressor stator according findings
continue welding inner casing according findings
adjust top ring to HUB
welding new top ring to HUB
take and adjust measurement 510 mm
prepare part to re assembly
cleaning component and protect to get rusty
prepare bolt for re assemble ( molikote )
function test instrument system
install FG flow meter
Plant activities Geno
re assembly rotor fan blade TE and EE
re assembly inner guide ring TE and EE

observation
Plant activities GT
blue print check compressor and turbine bearing to djustment ring
machining of inner casing HUB
prepare bolt for re assembly
transfer MBV lube oil from temporary compartment to lube oil tank
Plant activities Geno
cleaning BAT HV bushing
preparation purification oil transformer
electrical stator test
heating and install rotor fan hub TE
preparation for final install retaining ring EE
lifting bushing W2 and V2
Plant activities GT
exchange blade compressor stator according findings
welding and grinding inner casing
re assembly center casing to GT
alignment turbine carrier and compressor #3
install transition ring
measurement for support of new inner casing
dismantling center casing , turbine carrier upper, compressor carrier upper and inner casing
welding new cover plate to inner casing
observation
Plant activities GT
machining of inner casing HUB
prepare bolts for re assembly function test of MBL purging system
Plant activities Geno

heating and install retaining ring EE

prepare bolt for re assembly
purifying BBT
measurement resistance and Riso of RTD generator temperature
Plant activities GT
mounting down holder and mark to inner casing
welding new cover plate to inner casing
drilling air hole to new cover plate
re assembly compresor stator segment to carrier
re assembly inner casing to center hollow shaft
re assembly inner casing to rotor
re assembly turbine rotor wheel
re assembly real hollow shaft
re assembly stretching device to rotor
adjust transition ring for welding transition casing to mix chamber
install support ring for welding transition ring at mixing chamber
welding transition to mixing chamber
Plant activities Geno
megger test brush carrier
temporary closing bearing and top half pedestal
house keeping
preparation for alignment generator to intermediate shaft
measurement resistance and RISO of RTD generator temperature
re connect all secondary cable of CT
observation
Plant activities GT
transport HUB to frontken workshop for coating
coating of HUB (TBC) according procedure in frontken
assembly tie rod to upending device

assembly scaffolding at rotor

re assembly compressor rotor wheel to rotor
Plant activities Geno
final electric test rotor
heating re assembly rotor fan HUB EE
preparation for install rotor
Plant activities GT
lifting rotor with support compressor site takeout bearing lower
re assembly trust pad lower and assembly compresor bearing to GT
measure ment opreating position rotor
dismantling transport device from rotor - inner casing
temporary re assembly of center casing and tighten some bolts
measurement blade clearence turbine stage 1 and 4
centre turbine carrier and take counter measurement
adjust support bolt at turbine carrier
dismantilng center casing
dismantling turbine carrier
prepare turningdevice
open measurement turbine clearence
implement grinding device for blade turning
turning of blade according measurement
welding transition ring mixing chamber
Plant activities Geno
re assembly bearing cover TE
observation
Plant activities GT
coating HUB
re assembly compressor rotor wheels to rotor

cleaning MBV cooler

Plant activities Geno
prepare to install rotor
re assembly bearing pedestal EE
re assembly fan blade
Plant activities GT
open bolt exhaust casing
lifting exhaust casing
make blue ink check exhaust casing and air shaft seal
re assembly exhaust casing to turn the rotor
welding exhaust casing
measurement blades clearence compressor
adjust compressore to center position / final mesurement blade clearence
re assembly blow of line 3 and 4
closing plug at compressor site
check internal section compressor
adjust and alignment coupling
transport mixing chamber from heating device
blasting of mixing chamber
NDT mix chamber
re assembly of mix chamber
re assembly flame tube
Plant activities Geno
copling check
check local control panel
re assembly set point bus bar and finishing
discharging battery
observation

Plant activities GT
re assembly protection liner at inner casing
welding protection liner
re assembly protection shield to inner casing
assembly shrink disk to inner casing and welding
grinding work at inner casing
NDT on inner casing
Plant activities Geno
re assembly fan blade
assembly bearing pedestal EE
install bearing bottom halve EE
remove rotor pull out device
Plant activities GT
dismantling compressor bearing lower and implement trust pad
re assembly compressor bearing
measurement movement of rotor in +/- direction in trust bearing
measurement clearence bearing
re assembly bearing upper halves
re assembly inlet casing and tighten the bolts
blasting of mixing chamber
NDT mixing chamber
re assembly of mixing chamber
re assembly flame tube
Plant activities Geno
copling check
observation
Plant activities GT

re assembly protection liner at inner casing

welding protection liner
re assembly protection shield to inner casing
assembly shrink disk to inner casing and welding
grinding work at inner casing
NDT on inner casing
preparation to assembly vibration sensor
Plant activities Geno
remove rotor pull out device
re assembly inner air guide ring TE and EE
start re assembly end shield TEE and EE
Plant activities GT
grinding welding joint at mixing chamber
re assembly flame tube
re assembly of mixing chamber
tighten bolt CC1 and CC2
re assembly burner carrier
tighten bolt top dome
re assembly burner pipe
re assembly main fuel oil and gas
re assembly insulation at GT
re assembly structure
re assembly cable
cleaning exhaust and air intake
cleaning MBV cooler
run test all MPR cooling system
run test all MBV cooler system
Plant activities Geno

final inspection cooler site

Status
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ok
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ok
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ok
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ok
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ok
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ok
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ok
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ok
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ok