Escolar Documentos
Profissional Documentos
Cultura Documentos
Article views: 75
1. Introduction
In situ combustion (ISC) is a thermal enhanced oil recovery process in which thermal energy is generated in the reservoir by combustion. According to Green and Willhite (2003),
recovery mechanisms of ISC include viscosity reduction from heating, vaporization of
fluids, and thermal cracking.
A considerable portion of the worlds hydrocarbon resources are in carbonate reservoirs, which usually exhibit low porosity and may be fractured. Manrique et al. (2006)
stated that these two characteristics in addition to oil-to-mixed wet rock properties usually
results in low recovery of these endowments because the injected fluids likely flow
through the fracture network, bypassing oil in the rock matrix.
Craig and Parrish (1974) mentioned that reservoir heterogeneities such as natural
reservoir scale fractures can lead to poor combustion efficiency. Fassihi et al. (1982)
Address correspondence to S. Mobeen Fatemi, Department of Chemical & Petroleum Engineering, Sharif University of Technology, Azadi Ave., Theran 11155-9465 Iran. E-mail: mobeen.
fatemi@gmail.com
147
148
reported that the bypassing and fingering of oxygen-air that arises from reservoir heterogeneities leads to LTO reactions downstream of the combustion front as well as the
formation of multiple fronts and an overall reduction in sweep efficiency. Schulte and
De-Vries (1985) studied ISC in a fractured core at laboratory scale. Thermal expansion
of oil and evaporation of light components were found to be the main oil production
mechanisms. Lacroix et al.s (2004) fine-grid simulations showed that gas diffusion and
thermodynamic transfers are the major physical mechanisms controlling oxidation of oil.
Akkutlu and Yortsos (2005) stated that if the permeabilitythickness contrast exceeds the
threshold, thermal coupling occurs and the fronts in the different layers travel coherently
(with the same speed). Tabasinejad et al. (2005) concluded that combustion front in the
fracture moves faster than that in the matrix. Oil recovery from the fractured system was
lower than that in nonfractured system. Awoleke (2007) indicated that the ISC can be
successfully implemented in a reservoir with small-scale heterogeneities (a few inches)
and may be challenged by much larger scales (feet). Fadaei et al. (2008) showed that
more fuel was consumed during ISC in a fractured system than in a nonfractured one.
Fatemi and Zeyghami (2008) studied the effect of fractures geometrical properties via
simulation analysis in core scale.
None of the discussed works in the literature are in 2D block scale. Using CMGSTARS, the aim of the present work was to dissect the effect of fractures geometrical
properties such as orientation, location, spacing, and density on the performance of ISC
in a low permeable fractured carbonate heavy oil reservoir in Iran called Kuh-E-Mond.
Also, the impact of fractures discontinuity and dispersion through the model has been
scrutinized.
2. Methodology
2.1.
The validated KEM combustion tube numerical model (Fatemi, 2008; Fatemi and Kharrat,
2008; Fatemi et al., 2009a, 2009b, 2009c; Fatemi et al., 2008b; Fatemi et al., 2008a;
Fatemi and Zeyghami, 2008) was applied for simulation analysis (Table 1). A vertical
rectangular combustion cell (2D) measuring 35 3:5 100 cm was used to carry out
the ISC simulation. To achieve an adiabatic condition for the cell operation, no heat loss
to the surrounding was assumed. Permeability and porosity of the cell set were equal to
127 mD and 0.414. Dry combustion tests were completed using an injector at the top of
the cell and producer at the bottom. External heaters were used to ignite the combustion
in the cell. Table 2 summarizes simulation cell parameters in the simulation.
2.2.
149
Table 1
Comparison of KEM combustion tube for experimental and simulation results
Matching parameter
Experimental
results
Simulation
results
0.42 ft/hr
7.92 hr
1090F (587.77C)
2.3 ft
550 F (287.77C)
Relative permeability curves for the fractures were assumed to be two straight lines
with 45 angles, as proposed by Van Golf-Rakht (1982). This implies that the irreducible
water and residual oil saturations are equal to zero for fractures. For a proper comparison
between ISC process in conventional and fractured systems, the properties of matrix
block for each of fractured system were changed slightly (according to material balance)
Table 2
ISC 2D conventional combustion cell simulation conditions
Parameter
Value
Rock type
Carbonate
Oil
KEM crude oil
Matrix porosity
0.41
Matrix permeability, mD
127
Soi
0.4
Sgi
0.6
Initial temperature, F
150
Initial pressure, psia
934.7
Air injection rate, scf/day
10.7
Injected gas quality
60% O2 , 40% N2
Combustion mode
Dry
Injection pressure, psia
952
Injection temperature, F
70
Grids generation
600 Grid blocks .15 1 40/
6 components: water, heavy oil, light oil, inert gas, oxygen,
and coke
Four chemical reactions:
Heavy oil cracking
Light oil cracking
Heavy oil burning
Coke burning
Using external electric heating elements as the ignitor
No heat loss to the environment
150
151
Table 3
ISC 2D fractured combustion cell
simulation conditions
Parameter
Value
Rock type
Oil
Fracture porosity
Fracture permeability, mD
Fracture oil saturation
Fracture gas saturation
Fracture opening size, ft
Gas-gas diffusivity, ft2 /hr
Carbonate/fractured
KEM crude oil
0.99
127,000
1.000
Nil
0.0033
0.0396
so the bulk volume, pore volume, and hydrocarbon volume are the same in all systems.
The fractured models conditions (excluding Table 2) are given in Table 3.
To study the effect of location of the vertical fractures on the process, patterns B and C
were compared. Fractures that were located at the lateral side of the model (pattern B)
induced higher ultimate oil recovery (Figure 3b) achievable because they improved lateral
extension of oxygen swept area (Figure 4). Contrary to these, central located longitudinal
fissures (pattern C) caused early oxygen breakthrough into the producer, which reduced
sweep efficiency of the process.
3.3.
To investigate the effect of the presence of horizontal fractures, the recovery performance
of the process in the case of patterns A and D was compared. As a matter of fact, the
recovery mechanism in all fractured models was based on oxygen diffusion from the
matrix into fissure(s) and vice versa. Just as with vertical fissures, horizontal fractures
152
Figure 2. Oxygen saturation profile at 8.0 hr in patterns A and B. (color figure available online)
also provide a high permeable zone for oxygen to reach into far locations of the model
(in this case, lateral sides of the model). This causes better traversal oxygen diffusion in
the model, which again hinders the cone shape of the oxygen vertical sweep efficiency
in the case of the conventional model (Figure 5). This fact improves the ultimate oil
recovery achievable in pattern D as compared with the pattern A (Figure 6a). This is
also in contrast to our previous finding in 1D combustion tube simulation (Fatemi and
Zeyghami, 2008) because the cone-shaped oxygen sweep efficiency in that work was not
a serious matter due to the small second dimension compared with the tube length.
Figure 3. (a) Effect of vertical fractures on oil recovery factor. (b) Effect of vertical fissure location
on oil recovery.
153
Figure 4. Oxygen saturation profile in patterns B and C at 8.0 hr. (color figure available online)
Figure 5. Oxygen saturation profile in patterns A and D at 8.0 hr. (color figure available online)
154
Figure 6. (a) Effect of horizontal fracture on oil recovery by TD-ISC. (b) Effect of horizontal
fracture location on oil recovery.
3.4.
To study the effect of location of the horizontal fractures on the process, patterns D, E, and
F were compared. In the case of near injector horizontal fractures (pattern E) mechanical
dispersion due to injector back pressure was added to the molecular diffusion and for
the greater the effective diffusion (molecular diffusion plus mechanical dispersion). This
enhances the recovery mechanism. As the fissure distance from injector was increased
(patterns D and F), mechanical dispersion was reduced and there was a slight reduction
in ultimate oil recovery achievable by ISC (Figure 6b).
3.5.
The effect of density of vertical fractures (number of fractures in the constant volume
of the model) on the efficiency of the process was studied in two cases, first with the
high vertical fracture density at the lateral sides (patterns B and H) and second with
the high vertical fracture density at central part (patterns C and G). As the number of
vertical fractures increased oil recovery of ISC declined for both cases (Figures 7a and
7b). This means that for a specified model there is an upper limit for the vertical fracture
Figure 7. (a) Effect of vertical fracture density in the case of laterally located fissures. (b) Effect
of horizontal fracture density in the case of centrally located fissures.
155
density that ISC performance would increase along with higher density but after that
limit process performance would be decreased.
3.6.
To study the effect of density of horizontal fractures, patterns D, I, and J were compared.
Simulation results show that as the horizontal fracture density increased the recovery
performance of ISC was reduced further due to the subsequent barrier effect of these
fissures (oxygen should diffuse from matrix into the fracture and vice versa and this
process is very slow) to the flow (Figure 8a). This shows that the same as vertical
fractures there is also an optimum upper limit for horizontal fracture density.
3.7.
To investigate how the extension of the vertical fractures affects the recovery performance,
patterns B and K were studied. Simulation analysis confirmed that ISC process performance reduced (Figure 8b) in the case of higher extension of vertical fractures (pattern
K). As a matter of fact, carbonate rocks such as KEM are low-permeable formations. The
presence of vertical fractures enhances the flow of oxygen deep inside the combustion
cell. Fractures are required in a reservoir to produce heavy oil economically and if there
are no fractures the reservoir should have a good permeability. However, simulations
showed that there is an upper limit for vertical fracture extension to be beneficial on ISC
process performance, as otherwise the oxygen break through into the producer well and
there will be a lower chance for it to diffuse into the low permeable matrix. This reduces
the oxygen vertical sweep efficiency in the model (Figure 9).
3.8.
To study the effect of the nonuniform distribution of the vertical fractures on the recovery
mechanism of the process, patterns M and L were compared. Higher the dispersion
of vertical fractures through the model, higher was the ultimate oil recovery by ISC
(Figure 10a). This can be discussed by higher chance of oxygen distribution through the
low permeable carbonate rock in flow direction.
Figure 8. (a) Effect of horizontal fracture density on the ISC process performance. (b) Effect of
vertical fracture extension on ISC process performance.
156
Figure 9. Oxygen saturation profile for patterns B and K at 8.0 hr. (color figure available online)
3.9.
Scattered horizontal fractures reduced ISC process performance in the fractured model.
In the case of uniform fractures located at the center of the block (pattern O), there is
less opportunity for oxygen to diffuse into the farther areas of the low permeable model
traversal. The effect of scattered horizontal fractures on traversal distribution of oxygen
into the model and so hindering the cone-shaped oxygen sweep through the reservoir may
Figure 10. (a) Effect of vertical fracture distribution on ISC process performance. (b) Effect of
horizontal fracture distribution on ISC process performance.
157
cause higher ISC performance (Figure 10b) as compared with the uniform distribution
(pattern N).
4. Conclusions
A validated numerical model of KEM was developed and was further modified into a 2D
vertical combustion cell to investigate the effects of fractures of geometrical properties
on top-down ISC process outcome. Simulation results confirmed that fractures could be
beneficial on ISC performance in the case of optimum geometrical properties such as
vertical or horizontal fracture densities, and fracture extension and location. Scattered
fractures through the reservoir improved the process performance as compared with the
uniformly located fissures. The simulation results propose that ISC is more feasible in
highly fractured reservoirs such as those exist in the coast of Persian Gulf.
References
Akkutlu, I. Y., and Yortsos, Y. C. (2005). The effect of heterogeneity on in-situ combustion:
Propagation of combustion fronts in layered porous media. SPE 75128, SPE/DOE Symposium
on Improved Oil Recovery, Tulsa, Oklahoma, April 1317.
Awoleke, O. G. (2007). An experimental investigation of in-situ combustion in heterogonous media.
MSc Thesis, Department of Energy Resources Engineering, Stanford University, Palo Alto,
California.
Craig, F. F., and Parish, D. R. (1974). A multi-pilot evaluation of the COFCAW Process. SPE
3778-PA. J. Petro. Tech. 26:659666.
Fadaei, H., Debenest, G., Kamp, A. M., Quintard, M., and Renard, G. (2008). Study of heavy
oil recovery from a fractured carbonate reservoir using in situ combustion. 11th European
Conference on the Mathematics of Oil Recovery, Bergen, Norway, September 811.
Fassihi, M. R., Abu-Khamsin, S., and Brigham, W. E. (1982). A preliminary study of in-situ
combustion in diatomite. SPE 10701, California Regional Meeting of the SPE, San Francisco,
CA, March 2426.
Fatemi, S. M. (2008). Feasibility study of toe-to-heel air injection (THAI) for KEM naturally fractured heavy oil reservoir. MSc Thesis, Department of Chemical and Petroleum Engineering,
Sharif University of Technology, Tehran, Iran.
Fatemi, S. M., and Kharrat, R. (2008a). Feasibility study of top-down in-situ combustion in fractured
carbonate systems. Brazilian Journal of Petroleum and Gas 2:96105.
Fatemi, S. M., Kharrat, R., and Ghotbi, C. (2009a). Simulation study of conventional fire flooding
(CFF) in fractured combustion cells: A promising tool along experiment. EAGE 1st International Petroleum Conference and Exhibition, Shiraz, Iran.
Fatemi, S. M., Kharrat, R., and Ghotbi, C. (2009b). Effect of wells arrangement on the performance
of toe-to-heel air injection. Brazilian Journal of Petroleum and Gas 3:1128.
Fatemi, S. M., Kharrat, R., and Ghotbi, C. (2009c). Assessment of fractures geometrical properties
on the performance of conventional in-situ combustion (ISC). Petro. Sci. Tech. doi:10.1080/
10916460903419214
Fatemi, S. M., Kharrat, R., Ghotbi, C., and Badakhshan, A. (2008b). Injection well-producer well
combination optimization for THAI technology in the case of KEM carbonated reservoir. 12th
INChEC, Tabriz, Iran.
Fatemi, S. M., Kharrat, R., and Vossoughi, S. (2008a). Feasibility study of in-situ combustion
(ISC) in a 2-D laboratory-scale fractured system using a thermal reservoir simulator. 2nd
World Heavy Oil Congress (WHOC), Edmonton, Canada.
Fatemi, S. M., and Zeyghami, M. (2008). Simulation analysis of fractured geometrical properties on
top-down in-situ combustion process performance. 1st National Iranian Fractured Reservoirs
Congress (NIFRC), Ahwaz, Iran.
158
Green, D. W., and Willhite, G. P. (2003). Enhanced oil recovery (Vol. 6). Richardson, TX: Society
of Petroleum Engineers.
Lacroix, S., Delaplace, P., Bourbiax, B., and Foulon, D. (2004). Simulation of air injection in lightoil fractured reservoirs: Setting-up a predictive dual porosity model. SPE 8993, SPE Annual
Technical Conference and Exhibition, Houston, Texas, September 2629.
Manrique, E. J., Muci, V. E., and Gurfinkel, M. E. (2006). EOR field experiences in carbonate
reservoirs in the United States. SPE 100063, 2006 SPE/DOE Symposium on Improved Oil
Recovery, Tulsa, Oklahoma, April 2226.
Schulte, W. M., and De-Vries, A. S. (1985). In situ combustion in naturally fractured heavy oil
reservoirs. SPE Paper 10723, SPE Enhanced Oil Recovery Symposium, Tulsa, Oklahoma,
April 2226.
Tabasinejad, F., Kharrat, R., and Vossoughi, S. (2006). Feasibility study of in-situ combustion
in naturally S. fractured heavy oil reservoirs. SPE Paper 103969, First International Oil
Conference and Exhibition, Cancn, Mexico, September.
Van Golf-Rakht, T. D. (1982). Fundamental of fractured reservoir engineering. Amsterdam, the
Netherlands: Elsevier Scientific.