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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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timely dissemination of this information in an accurate manner to the public.
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Indian Standard
ICS 23.100.30
@BIS 2002
BUREAU
OF INDIAN
STANDARDS
2002
Price Group 6
&-+
Fluid Power Fittings, Hoses and Hose Assemblies Sectional Committee, BP/PE 17
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Fluid Power Fittings, Hoses and Hose Assemblies Sectional Committee had been approved by the Basic and
Production Engineering Division Council.
This standard was first published in 1978 and designated as IS 8805 (Part 1). At that time the standard was
intended to be published in three parts. The other two parts of the standard contemplated to be formulated were:
Part 2 Survey of coupling assemblies and assembly procedure
Part 3 Test requirements
With the advancement of technology and its uses, it was decided to revise the standard and to bring it in line with
the present practices prevalent in the industry. While taking up revision of this standard it was decided to
publish it as single standard without any part as standard on survey of coupling assemblies and assembly
procedure was not needed by the industry at present and for test requirements for ferrule type couplings another
1S 10103:1982 Method for test for ferrule type couplings used in oil-hydraulic systems has already been
formulated. In this revision the following major changes have been made:
a) Title of the standard has been modified by deleting Part No.;
b) Working pressure has been indicated in bar in Table 2;
c) Metric thread sizes at pordstud end and taper pipe thread and taper metric thread sizes at stud end have
been added in Table 2; and
d) Following two new tables have been added:
1) Table 4 Dimensions for ports with metric thread, and
2) Table 6 Dimensions for stud end with parallel and taper metric thread.
While formulating
Standards:
International
IS 8805:2002
Indian Standard
IS No.
1 SCOPE
10416:1992
Fluid
power
systems
components Vocabulary
revision)
and
~rst
13170
2 REFERENCES
IS No.
554:1999
1368:1987
3 DEFINITIONS
For the purpose of this standard, the definitions given
in IS 10416 shall apply.
Title
Pipe threads where pressure-tight
joints are made on the threads
and
Dimensions,
tolerances
designation ~ourth revision)
4 WORKING
42181)
8788:1993
10103:1982
PRINCIPLE
SHOULDER OF
COUPLING NUT
I)Under revision
..-
IS 8805:2002
Table 1 Tolerance on Tube Sizes
(Clause 5)
All dimensions
Outsie
Diameter
(1)
in millimetres,
of Tube I
Tolerance
(2)
14
15
=#===10
22
25
28
30
@.15
35
38
~.2
42
shall
.
lS 8805 :2002
Table 2 General Outlay of Pressure Ranges, Tube Sizes and Threads
(Clawse 6)
Series
OD of
Tube
mm
Nominal
Bore of
Tube
mm
Working
Pressure
Bar
f
T
Port/Stud
A
Pipe
Thread Size at
A
End
\
Metric
thread
thread
(1)
Light
L
Heavy
13
(2)
(3)
(4)
4
6
8
10
12
I5
18
22
28
35
42
3
5
6
8
10
12
16
20
25
32
40
100
250
250
250
250
250
160
160
100
100
100
G 1/8
G 1/8
G 1/4
G 1/4
G 3/8
G 1/2
G 1/2
G 3/4
G1
G I 1/4
G 1 1/2
M1O
M12
M14
M16
M18
M22
M26
M33
M42
M48
x
x
x
x
x
x
x
x
x
x
1
1.5
1.5
1.5
1.5
1.5
1.5
2
2
2
6
8
10
12
14
16
~o
3
4
6
8
10
12
16
20
25
32
630
630
630
630
630
400
400
400
250
250
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 112
G 314
GI
G 1 1/4
G 1 1/2
M12
M14
M16
MIS
M20
M22
M27
M33
M42
M48
x
x
x
x
x
x
x
x
x
x
1.5
1.5
1.5
1.5
1.5
1.5
2
2
2
2
25
30
38
(5)
NOTES
1 Parallel pipe threads shall be as per IS 2643.
2
[S0 metric parallel threads shall be as per IS 4218.
3 Taper pipe threads shall be as per IS 554.
4 Taper metric threads shall be as per 1S 8788.
(6)
M8X1
\
Stud End
A
Taper pipe
Taper metric
thread
thread
(7)
(8)
R1/8
R1/8
R114
R1/4
R318
RI12
R1/2
MC8
Mc1O
Mc12
Mc14
MC16
MC18
Mc22
x
x
x
x
x
x
x
1
1
1.5
1.5
1.5
1.5
1.5
R1/4
RI/4
R318
R3/8
R1/2
R1/2
Mc12
Mc14
MC16
MC18
Mc20
Mc22
x
x
x
x
x
x
1.5
1.5
1.5
1.5
1.5
1.5
--
lS 8805 :2002
JTTl
?.
u
4-
z
n
1U
+---.2
,,
A.
d, for
d,
Type X and
Type Z
+0.4
Y Tapped
Tapped
Holes
Holes
Thread
Size
G1/8
&
+0.3
0
4
+0.3
al
Max
b,
b,
t,
tz
t,
Min
Min
Min
Min
A4in
d,
Lim.
Dev.
Rp 1/8
15
9.9
1.5
5.5
13
12
9.5
9.8
12
8.5
18.5
17
13.5
13.2
18.5
17
13.5
16.7
G114
RP1/4
19
13.4
1.2
G3/8
RP3t8
23
16.9
1.2
12
8.5
Glf2
RP112
27
21.2
1.2
2.5
14
10.5
22
20
16.5
21
33
26.7
1.2
2.5
16
13
26.5
+ ().2
0.1
G314
w!
40
GI
33.5
1.6
2.5
18
24
22
19
27
24.5
0.2
33.3
G1 1/4
50
42.1
1.6
2.5
20
29
26.5
42
G1 1/2
56
48.1
1.6
2.5
22
31
28.5
47.9
+ 0.3
0
NOTES
1 Parallel internal pipe thread for Type X and Y tapped holes shall be as per 1S 2643.
2 Parallel internal pipe thread R, for Type Z tapped holes shall be as per IS 554.
w
00
0
m
..
M
0
0
N
.-
....
.
)
\
t-D
-1
>z
I
+-l---i
---mP
4EIZP
-----
,,
-u-
.-E
ii
-s
c
;
r
.
,
<
.
.
>
:
>
IS 8805:2002
T-
----
:,
%
00
Ce
Table 5 Dimensions for Stud Ends with Parallel and Taper Pipe Threads
(Clause 8)
All dimensions
WI
..
in millimetres.
0
0
h)
~(~)
. -0
TO
U3
-QG-l
d5
DETAIL
1:16
TYPE
DETAIL
TAPER
FACE OF BODY )
TYPE
TYPE
( WITH M~HOD
d, for
dz for
d3
d,
Type A, B
Type C
h14
& E Stud
Stud
Ends
Ends
-0.3
G1/8A
R1/8
14
G1/4A
R1/4
18
10
13.4
d,
a2
Min
+0.3
-0.2
-0.5
&
f(u
11
OD of Tube
Min
13
1.5
8.3
17
11.2
12
12
for Series
1
1.2
4/6
8/10
6/8
10/12
0.1
G318A
R318
22
17
21
2.5
14.7
12
12
1.2
12
G1/2A
R1/2
26
21.3
25
18.4
14
14
1.2
15/18
14/16
32
26.7
30
23.9
16
16
1.2
22
20
G314A
GIA
GI l/4A
a
GI 112A
39
33.5
37
29.9
16
14
1.6
28
25
49
42.2
47
38.6
16
15
1.6
35
30
55
48.1
53
44.5
16
15
1.6
42
38
0.2
NOTES
1 Threads on Type A, B and E stud ends shall be external parallel pipe threads as per class A of 1S 2643.
2 Threads on Type C stud ends shall be taper pipe thread as per IS 554.
..
,.
.
. .
y
Table 6 Dimensions for Stud Ends with Parallel and Taper Metric Threads
(Clause 8)
All dimensions in millimetres.
0 TO
h+%
:2
yyo
w]
300min
-J4
-J=--l
THREAD CHAMFERED TO MINOR DIAMETER
TYPE
DETAIL
TYPE
DETAIL
ds
A
C12
~r
IF
b
1
9
~450
dj
TYPE
TYPE
( WITH M~HOO
..
.-
-.-2$:
.~
?-
d, for
Type A,
B&E
Stud Ends
dl for
Type C
Stud
End
d,
h14
d,
o
-0.3
M~xl
MC8X 1
12
8.3
M1OXI
Mc1OX1
14
10.3
M12x I.5
Mc12x I.5
17
12.3
M14x I.5
Mc14x 1.5
19
M16x1.5
Mc16x I.5
21
M18x I.5
Mc18x 1.5
M20x1.5
M22x1.5
al
Min
+0.3
0
-0.5
g,
o
-0.2
~o.2
Min
OD of Tube
for Series
41-
61
11
1.5
6.4
13
1.5
8.4
16
9.7
12
12
14.3
18
11.7
12
12
1.2
16.3
20
13.7
12
12
1.2
73
18.3
22
2.5
15.7
12
12
1.2
15
Mc20x I.5
25
20.3
24
2.5
17.7
14
14
1.2
[14
Mc22x I.5
27
22.3
26
19.7
14
14
1.2
118116
31
26.3
30
23.7
16
32
27.3
30.5
24
16
1.6
39
33.3
37
30
16
1.6
M26x I.5
M27x2
d,
M33K2
1.2
0]*
I
I
12
I
I
I
1.2
M42x2
49
42.3
47
39
16
1.6
M48x2
55
48.3
53
45
16
1.6
NOTES
1
Threads on Type A, B and E stud ends shall be external parallel ISO metric threads as per IS 4218, tolerance class 6 g,
Threads on Type C stud ends shall be external metric taper threads as per IS 8788.
Type C is self sealing without sealing agent for oil medium up to a nominal size of M22
For metric
l).
1.5.
WI
., -,,
lS 8805 :2002
9 DETAILS
10 WORKMANSHIP
AND FINISH
in millimetres.
UNDERCUT
7
12 TEST REQUIREMENTS
12.1 Ferrule type couplings used in oil hydraulic
systems shall meet the test requirements of IS 10103
for proof pressure test and dismantling and reassembling.
12.2 When tested as above, the assembled joint shall
show no sign of leakage.
13 SAMPLING
13.1 In a consignment, all the ferrule type couplings
of same designation, manufactured
from the same
material under similar conditions of production shall
be grouped together to constitute a lot.
Series
O.D of Tube
Light
T
4
6
8
10
12
M8xl
M12 x
M14 x
M16 x
M18X
Is
22
28
35
41
M22x
M26x
M30
M36
M45
M52
6
8
10
i2
M14
M16
M18
M20
14
16
20
25
30
38
Ii
d,
B11
d,
+0.1
i
h
tO.2 +0.3
6
8
10
12
584
8.1
10.1
12.3
14.3
10 7
10 7
11 7
11 7
12
15
19
24
30
36
15
18
22
28
35
42
17.3
20.3
24.3
30.3
38
45
12
12
14
14
16
16
1.5
1.5
1.5
1.5
4
5
7
8
6
8
10
12
8.1
10. I
12.3
14.3
12 7
12 7
12 7.5
12 7.5
1.5
1.5
2
2
2
2
10
12
16
20
25
32
14
16
20
25
30
38
16.3
18.3
22.9
27.9
33
41
14 8
14
8.5
16 10.5
18 12
20 13.5
22 16
1.5
1.5
1.5
1.5
34
4
6
8
10
x
K
x
~
1.5
1.5
2
2
2
2
x
x
x
x
M22x
M24x
M30 x
M36 x
M42 x
M52 x
7
7.5
7.5
7.5
10.5
11
Heavy
H
NOTES
1 For undercut details, refer IS 1369 (Part 1).
2 For vaiues of chamfer, refer [S 1368.
3 Threads for dia D shall conform to class 6 g of IS 4218.
to
12
t%
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission
in writing of BIS. This does not preclude the free use, in the course of
implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments
Amend No.
17( 0165 ).
Text Affected
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