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SINTEF Rock and Soil Mechanics, Rich. Birkeland vei 3, 7465 Trondheim, Norway
Rana Gruber AS, Mo i Rana, Norway
a r t i c l e
i n f o
Article history:
Received 5 January 2012
Received in revised form 18 June 2013
Accepted 1 July 2013
Available online 26 July 2013
Keywords:
High horizontal stress
Hard rock
Numerical model
Phase 2
a b s t r a c t
Rana Gruber AS is an iron mining company in the North of Norway, and it operates Kvannevann mine
30 km east of Mo i Rana. The Kvannevann mine is located in a foliated gneiss host rock, with an ore body
about 70 m wide and more than 300 m deep. The mine has been in operation for many years using sublevel stoping, and is now changing to sublevel caving. Experience from past mining activity in the infrastructure preparation for the new mining method indicates that the mine is located in a hard, brittle rock
mass with high horizontal stresses. Stress measurements have been made from time to time. The measurement results indicate a major principal stress of 20 MPa perpendiculars to the strike of the ore,
and a minor principal stress of 10 MPa parallel to the strike of the ore, which is 1015 times higher than
the theoretical vertical stress caused by gravity at the measured location. In addition to the high horizontal stress, lessons learned regarding failure and rock support during the underground excavation need to
be considered for designing and excavating a new canteen room (B H = 9 8 m) at the mine. Numerical
modelling is utilised to be able to include all of the adverse conditions for consideration.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Rana Gruber AS operates an iron mine, located about 30 km east
of Mo I Rana, owned by Leonard Nilsen & Sons. The mine has been
in activity for more than 100 years and open pit mining as well as
sublevel stoping have been used. The Kvannevann ore body has
been mined by sublevel stoping, but it has been decided to change
to sublevel caving. The ore body is about 70 m wide, 1 km long and
more than 300 m deep. Due to increasing need of the production,
the owner decided to apply the sub-level caving technique.
To accommodate the sub-level caving mining method, a number of underground works need to be planned, such as a ramp, eld
drifts, drilling drifts, shafts, and crusher hall (Fig. 1). An underground canteen of B H = 9 6 m is also needed for miners to
have lunch and coffee break during their working shift.
The location of the canteen is near to the crusher hall that have
been analysed and excavated before (Trinh et al., 2010). The whole
area is subjected to high horizontal stresses. Many rock bursting
incidents in the excavating infrastructure suggests that the
planned canteen should be carefully designed. Since the crusher
hall is already analysed and constructed and it has much larger
dimension (14 m wide and 23 m high), experiences during construction of the crusher hall as well as infrastructure development
Corresponding author. Tel.: +47 45676548.
E-mail address: nghia.quoc.trinh@sintef.no (N. Trinh).
0886-7798/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tust.2013.07.006
concerning in situ rock stress, rock mass behaviour, and rock support are collected for the analyses.
2. High horizontal stress and elastic behaviour rock mass
The ramp from the surface down to 250 m a.s.l, (above sea level)
had to be extended down to 123 m a.s.l where the new crusher is
located. There were many observed rock bursts along the ramp,
which convincingly demonstrated the high horizontal stress
problem.
In many locations, where bolting is not sufcient, rock is popping out from the wall bringing with them the bre reinforced
shotcrete. Large rock blocks falling down from the roof challenge
the working condition inside the tunnel. Rock bursting is also
experienced at the excavation face, which requires shotcreting instead of leaving it unsupported. Most of the popped rock blocks
had a typical lensed shape, which indicate rock stress related problem. The problem has not only occurred on wall and roof, but it has
also been observed on the oor. In the workshop at 250 m a.s.l, the
concrete oor has heaved about 20 cm resulting in many visible
cracks. Typical instabilities are presented in Fig. 2.
Furthermore, observed instabilities in the tunnel show that
displacement before failure is rather small, almost unrecognisable
by a normal visual observation. Thus the rock blocks are falling
without noticeable displacement in advance. The occurrence time
varied from few hours to days after excavation. From these
206
Canteen
location
Ramp
Crusher hall
Fig. 1. Schematic gure showing the Kvannevann mine orebody and
infrastructure.
observations, it could be argued that the rock failure is likely brittle, and that there is almost no or a very short time that the rock
mass undergoes plastic deformation. The dominant behaviour of
the rock mass in this situation is elastic, so it could be considered
that this rock mass shows elastic behaviour. In numerical modelling, this behaviour can be best described using a perfectly brittle
model, where the rock mass fails very soon after passing its peak
strength (Fig. 3). Based on the presented rock mass behaviour,
the perfectly brittle model will be used for further analysis of
the stability of the cavern.
In order to use the Q-system, the rock mass is inspected and joints
are described for obtaining appropriate value for rock mass parameters in the Q-system. The advantage in this project is that the canteen is located adjacent to an existing ramp as shown in Fig. 1.
Thus, the in situ rock mass condition can easily be observed, due
to no shotcrete on the lower walls of the ramp. Description and
the corresponding value of the rock mass parameters are presented
in Table 1.
It can be noted that SRF is taken relatively high (from 50 to 200).
This is due to the fact that some heavy rock bursts have been experienced during the infrastructure development (the ramp, the eld
drifts). Rock burst appeared very soon after the excavation and initial
installation of the rock support. The rock burst caused damage and
break of the shotcrete, especially at the location where bolts were
not properly installed. As can be seen from Table 1, without negative
impacts from the stress (which means SRF = 1), the rock mass would
be classied as Extremely Good quality with Q-value of more than
100. With the strong impacts from the unfavourable stress condition
(SRF = 50200), the Q-value is reduced to 0.755.33, and the rock
mass quality now is classied as Fair to Poor quality. The recommended rock support measure in this situation is category 4, 5, or 6
as shown in Fig. 4. The rock support category 5 or 6 is:
Fibre reinforced shotcrete of 912 cm thickness;
Systematic bolting (L = 3 m, spacing 1.72 m);
Fig. 2. Instability due to high horizontal stress; (a) rock spalling on a side wall, (b) typical rock spalling shape, (c) rock burst at tunnel face and (d) cracks resulting from oor
heaving.
207
Strain hardening
Elastic-plastic
Strain softening
Perfectly brittle
Fig. 3. Simplied types of rock mass behaviours (Hoek and Brown 1997; Alonso et al. 2003).
Table 1
Quality of the rock mass.
Parameters
Descriptions
Value
RQD
75
Jn
Jr
Ja
Jw
SRF
1.5
34
0.751
1
50200
0.755.33
nite element stress analysis program commonly used for underground or surface excavations in rock or soil. The model is created
with boundaries extended more than 5 times of the cavern size.
The horizontal displacement of the vertical boundaries is xed,
and the vertical displacement of the horizontal boundaries is xed.
Important inputs for the model are rock mass mechanical properties, in situ stress, excavation and support stages, and mechanical
properties of the support (bolt and shotcrete).
As discussed earlier, observation had been made along the
developed part of the infrastructure and found many indications
of the high stress. Rock burst incidents were also experienced at
some locations when excavating the ramp and eld drifts. In addition to the observations, rock stress measurement has been carried
out for more than 35 years by SINTEF, and the results are presented
in Table 2. The rst stress measurement at this mine has been carried out as early as 1977, and it is continue from time to time in
connection with the development of the mine. The stress measurement techniques are self-developed and highly improved versions
of the originally South African CSIR-2D-doorstopper and 3D-CSIRovercoring cells. Detailed description of the method and development can be found in Myrvang (2006).
The results from the stress measurements conrmed that the
horizontal stress in the area is high. The most recent measurements in the access tunnel show that the major principle stress
is almost horizontal with a value of about 25 MPa, and a minor
principle stress of 1012 MPa, as shown in Fig. 5. The orientation
of the major principal stress, r1, is horizontal and acting almost
NorthSouth. The minor principal stress, r3, is almost vertical,
and the intermediate principal stress is horizontal and acting almost EastWest. The measurement is at 180 m.a.s.l. At the measured point, the vertical gravitational stress calculated from the
overburden is only about 8 MPa. Based on the measured data,
in situ stress input of the canteen model can be taken as 25 MPa
horizontally and 12 MPa vertically.
The next input for the model is the rock mass mechanical properties. The properties are developed by combining laboratory
results with the Geological Strength Index (GSI), introduced
Fig. 4. Recommended rock support measure based on updated Q-method (Barton, 2002) with ESR = 1.0.
208
Table 2
Results of stress measurements at some locations (SINTEF, 2011).
Location
Method
Year
r1 (MPa)
r2 (MPa)
r3 (MPa)
3D
3D
3D
3D
3D
2D
2D
2D
2D
3D
2D
2D
2D
2D
2D
2D
1977
1977
1979
1979
1979
2001
2003
2007
2007
2008
2011
2011
2011
2011
2011
2011
17.2
20.9
8.6
8.9
11.2
12.7
8.8
3.1
3.0
6.9
5.4
5.5
0
1.6
4.6
23.0
17.8
11.3
rH (MPa)
rh (MPa)
16.3
20.9
7.1
8.5
11.2
33.1
50.5
34.6
26.2
22.8
37.1
31.0
35.7
27.6
48.2
28.8
11.5
8.0
2.3
2.3
6.9
15.5
20.7
20.7
12.4
16.9
23.6
11.4
24.7
9.3
35.5
10.5
rv (MPa)
rH from N ()
7.5
6.2
2.2
2.8
4.6
171
155
160
157
152
145180
160
135
158
191
167
165
212
356
137
28
12.8
Table 3
Rock properties determined at some locations (SINTEF, 2011).
Locations
Year
Rock type
E-module (GPa)
Poissons ratio
UCS (MPa)
rtfjellstollen (1)
rtfjellstollen (2)
rtfjellstollen (3)
rtfjellstollen (4)
rtfjellstollen (5)
Testhull 1
Testhull 2
Testhull 3
Pilar str.78, level 320
Strosse 10, level 250
Pilar 01, level 320
Pilar 12, level 320
Ramp, level 184
221, drift 5
221, drift 5
221, shaft 2
221, drift 41
250, workshop
130, Canteen
1979
1979
1977
1977
1979
1979
1979
1993
1993
1993
2001
2003
2007
2007
2008
2011
2011
2011
2011
2011
2011
Dund.-schist
Lime. marble
Limestone
Mica schist
Mica schist
Mica schist
Limestone
Ore
Ore
Ore
Ore
Ore
Ore
Ore
Schist/ore
Mica schist
Hematite
Mica schist
Mica schist
Hematite
Mica schist
18
52
47.8
33.8
18.8
8.3
47.2
12.1
15.3
17.3
34.4
21.9
27.0
34.6
28.9
24.9
20
26.8
26.7
42.4
15.1
0.15
0.17
0.15
0.09
0.04
0.06
0.19
0.23
0.19
0.22
0.22
0.31
0.34
0.32
0.21
0.17
0.23
0.29
0.23
0.36
0.33
66
75
115
105
78.5
106
63.1
59.8
65.3
63.1
71.1
46.2
60.6
79.2
94.8
80.3
78.4
61
87
118.6
65.9
2840
2790
3504
3594
3694
3832
3614
3026
3752
2909
2769
2990
3771
2846
3990
2821
by Hoek and Brown since 1995 (Hoek and Marinos, 2004). The laboratory tests are the mechanical properties of the intact rock, such
as uniaxial compressive strength (UCS), Poissons ratio, and
Youngs modulus. The tests have been carried out by SINTEFs laboratory. The results are presented in Table 3. The canteen is located
Units
MPa
0.2
70
80 (50)
12 (8)
0.1 (0.2)
20,000
MPa
5.658 (1.1)
0.1004 (0.0026)
0.5006 (0.5057)
16,400
MPa
Q0 -value (where Jw = 1 and SRF = 1), the GSI can be estimated using
GSI = 9 ln(Q0 )+44 (proposed by Hoek et al. (1995)). With the estimated Q0 = 150 and 250, GSI is 89 and 94 respectively. When
accounting for uncertainties in the rock mass, it is decided to
reduce the GSI value to 80.
The obtained GSI value is used together with the laboratory test
results for further calculation of the rock mass properties, such as
deformation modulus, HoekBrown parameters mb, s, and a. Results of the calculation are presented in Table 4. The obtain rock
mass properties were previously used for designing a large crusher
hall of the mine (Trinh et al., 2010), and the hall is functioning well
now. The rock mass properties and information of the in situ stress
were also used for studying a rock bust situation during the excavation of a transportation drift in the mine (Trinh, 2012). Recently,
a major analysis was performed to study advantages and disadvantages of different mining alternative. The analysis was validated
with stress monitoring equipment. The model used similar rock
mass properties and in situ stress, and the results of the model
are comparable to the results recorded by the monitoring equipment. Thus, it can be stated that the rock mass properties and
the information of the in situ stress are well tested.
A set of properties for commonly used shotcrete is used in this
model. The shotcrete is a standard C35 shotcrete in Norway with
peak compressive strength of 35 MPa and tensile strength of
5 MPa. The Youngs modulus of the shotcrete is 30 GPa. The bolt
209
210
Table 5
Measured stresses at cantina, level 130.
Hole depth (m)
r1 (MPa)
r2 (MPa)
2.7
3.2
3.7
Average
7.5
36.2
21.5
21.7
3.0
12.8
8.2
8
27
330
333
350
Fig. 8. Results of the rock stress measurement in the canteen (SINTEF, 2011).
211
Fig. 10. Stress concentration at the boundary between elastic and plastic zone
convergence connement method (Panthi, 2006).
212
Acknowledgements
The authors would like to express their thanks to Rana Gruber
AS and Leonard Nilsen & Sons for permission to prepare and
publish this paper.
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