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Abstract
Nowadays protection & pollution of environment is the major problem of our society. In Construction and Demolition
(C&D) sector, huge amount of waste materials are produced. Aggregates, mortar mixture are wasted, though these are
used in land fill, back fill, sub-base course roads. Still, a huge amount of this waste is unused. On the other side, quarrying the rocks for stones and digging the sand reaches has been happening which is causing severe energy and environmental loss. Natural Resources are diminishing rapidly. There is a need to protect the natural resources and recycle
the C&D waste through more research and studies on them.
Research on Recycled aggregates, as a replacement of the natural aggregates was carried out vigorously in 20th century.
In this project, the potential benefits and drawbacks of using recycled aggregate in concrete have been extensively studied. The use of recycled aggregate generally increases the drying shrinkage, creep and water absorptivity and decreases
the compressive strength and modulus of elasticity of concrete compared to those of natural aggregate concrete. When
Recycled Aggregate Concrete (RAC) mixed with admixtures such as Fly ash/Silica fume, these properties are improved.
Fly Ash is a by-product of the combustion of pulverized coal in electric power generation plants. Silica fume is a byproduct of producing silicon metal or ferrosilicon alloys. Because of its chemical and physical properties, it is a very reactive
pozzolana. Concrete containing silica fume can have very high strength and can be very durable.
In this project, Mix design of concrete as per Indian code IS: 10262-1982 will be adopted. By trial and error method for
M-30 mix, amount of the concrete proportions are calculated. Cement will be replaced by 10% admixture (Fly ash/Silica
fume) in each case. Recycled aggregates of 0%, 20%, 50% and 100% are to be replaced, in place of coarse aggregates.
Properties of fresh and hardened RAC with admixture are to be tested as per IS codes and are compared.
Key words: Recycled aggregate (RA), Natural aggregate (NA), Fly ash (FA), Silica fume (SF), M-30 design mix, Workability,
Compressive strength, Split tensile strength.
*Corresponding Author:
Tiramdas Manisha,
Research Scholar, Department of Civil Engineering, Auroras
Technological and Research Institute, Hyderabad, India.
Email: manishatiramdas@gmail.com
INTRODUCTION
Due to modernization, demolished materials are dumped
on land & not used for any purpose. Such situations affect the fertility of land. As per report of Hindu online of
March 2007, India generates 23.75 million tons demolition waste annually. As per report of Central Pollution
Control Board (CPCB) Delhi, in India, 48million tons solid
waste is produced out of which 14.5 million ton waste
is generated from the construction waste sector, of them
only 3% waste is used for embankment. Out of the total
construction demolition waste, 40% is of concrete, 30%
ceramic, 5% plastics, 10% wood, 5%metal, & 10% other
mixtures.
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International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
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International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
METHODOLOGY
General
Properties such as Specific gravity, water absorption, fineness modulus, Los Angels Abrasion value, Crushing value
are to be obtained through tests which are conducted according to the code IS: 2386 (Part I, III)-1963.
The aggregates are cleaned properly so as to remove the
chemicals, dust attached to it. The surface texture is
rough and the shape of the 70% recycled aggregates is
angular. Sieve analysis is carried out. 20mm maximum
nominal size is taken.
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International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
Testing of Specimens
Workability
Workability means simplicity in relocating concrete and
how much it opposes segregation. It is determined via
slump test and confirmed via its consistency.
Procedure for Slump test:
Slump cone of 100mm*200mm*300mm. Fresh concrete
mixture is taken into the Slump cone by 3 levels. Each
level is tamped 25 times. On immediate lifting of the cone,
the shape obtained is noted: true, shear, collapse..etc.
The depth of the concrete which is spread towards bottom
is taken as the value of slump
Compressive strength Test
The cubes of size 150x150x150mm were casted. After 24
hours, the specimens are removed from the moulds and
subjected to curing for 7 days and 28 days in portable
water.
Procedure - Specimens stored in water shall be tested immediately on removal from the water and while they are
still in the wet condition. Surface water and grit shall be
wiped off the specimens and any projecting fins removed.
Loads are applied at a constant increasing rate as per IS
516:1959, Compressive strength is calculated using the
following formula
Compressive strength (N/mm2) = P/A
Where,
P = Maximum applied load just before load, (N)
A = Plan area of cube mould, (mm2)
EXPERIMENTAL WORK
Materials and its properties:
Cement
Cement used in this experiment is Ordinary Portland Cement grade 43 maintaining IS 8112 (1989) Standards.
Specific gravity of cement obtained is 3.12.
Sand
By sieve analysis, well graded sand belonging to zone-2 of
IS 383 (1970) is used in these tests.
Physical properties of fine aggregates
Property
Fine Aggregate
Specific Gravity
2.68
Fineness Modulus
3.61%
Bulk Density
1436 Kg/m3
Coarse Aggregate
Maximum nominal size of aggregate used is 20mm. These
are crushed from granite rocks. Sieve analysis is carried
out and the properties of aggregates are according to the
code IS 383 (1970).
Recycled Aggregate
Recycled aggregates are obtained from the 40 year old demolished building in Hyderabad. The aggregates are adhered to the old mortar. These aggregates are taken in the
jaw crusher to remove the old mortar surrounded on the
aggregate in the lab.
Split-Cylinder Test
It is the standard test, to determine the tensile strength of
concrete in an indirect way. This test could be performed
in accordance with IS 5916:1970.
The cylinders are of size 150 mm diameter and 300mm
length are casted. After 24 hours, the specimens are removed from the moulds and subjected to curing for 28
days in portable water. Surface water and grit shall be
wiped off the specimens and any projecting fins removed.
The concrete cylinders are placed horizontally between
the loading surfaces of Universal Testing machine. The
compression load is applied diametrically and uniformly
along the length of cylinder until the failure of the cylinder
is along the vertical diameter. To allow the uniform distri-
Recycled aggregates
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International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
Coarse Aggregate
Recycled Aggregate
Remarks
Specific Gravity
2.72
2.3
Water absorption
0.6%
5.7%
Bulk Density
1460 Kg/m3
1228 Kg/m3
Los Angels
Abrasion
value
14.5%
25.67%
Crushing
value
18.89%
23.5
Finenes
modulus
2.41%
2.48%
Step 3:
Take W/C = 0.40 (By 3rd trial and error method)
From table 2 of IS 10262: 2009,
For 20mm aggregate, Maximum water content = 186kg
For that target slump,
RA>CA
Admixtures
Fly ash
Class F fly ash taken which is as per IS 3812-1 (2003)
Specific gravity = 2.15
Fines passing 150 micron sieve = 99.2%
Fines passing 90 micron sieve = 97 %
Silica fume
Silica fume with specific surface area 20,000 m2/Kg and
maximum particle size 0.1 micron is taken. Its Specific
gravity is around 2.2.
Water
Normal water without any injurious amounts of oils, acids, alkalis, salts, sugar, organic materials or other substances that may be deleterious to concrete/steel is considered. pH of water used is more than 6. Okay to use as
per IS 456 (2000).
Design procedure
For M-30 Design mix, as per code IS 10262 (2009)
Step 1:
Assumed std. deviation = 5 N/mm2
Target mean compressive strength (Ft)
Ft = Fck + 1.65S = 38.25 N/mm2
Step 2:
Stipulations for proportioning
a) Grade Designation=M30
b) Type of cement: OPC 43 grade conforming to IS
8112(1989)
c) Max Nominal size of aggregate = 20mm
d) Min. Cement content = 320 Kg/m3 ( Table 4 and 5, IS
456 (2000))
e) Max. Cement content = 450 Kg/m3
f) Max. W/C ratio = 0.45
g) Workability = 60mm (target slump)
h) Exposure condition = severe
i) Type of aggregate = crushed angular aggregate.
Step 5:
Mass of Coarse aggregate = e*Volume of C.A*Specific
gravity of C.A*1000
= 0.691 * 0.62 * 2.72 * 1000
= 1165.302 Kg
Mass of Fine aggregate = e*Volume of F.A*Specific Gravity
of F.A*1000
= 0.691 * 0.38 * 2.68 * 1000
= 703.714 Kg
Therefore, Cement: 430kg;
F.A = 703.714 Kg; C.A = 1165.302 Kg are found in 3rd
trial mix for w/c at 0.4.
Mix proportion of control sample
The period of mixing shall be not less than 2 minutes after
all the materials are in the drum, and shall continue till
the resulting concrete is uniform in appearance.
1:1.64:2.71 was obtained for M-30 mix for the desired
slump of 60mm at w/c ratio 0.4
For each test, average of 3 specimen test values are taken. Therefore for 0%, 20%, 50% and 100% replacement
with recycled aggregate, a total of 12*2 = 24 cubes casted
(7days and 28days). Similarly for RAC(10% FA) and for
RAC(10% SF), a total of 48 cubes casted. 48 Cylindrical
moulds are casted to test split-tensile strengths.
RESULTS
Workability
Slump values
RAC
Slump
RA 0%
60mm
RA 20%
56mm
RA 50%
49mm
RA 100%
44mm
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International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
Compressive strength
i) The tested strength value of RAC is less, when compared with NACs. The compressive strength of NAC at 7
and 28 days are 23.34 and 40.81 N/mm2 respectively.
ii) The average decrease in strength of RAC (20% to 100%
RA replacement), when compared with NAC is around
12.51 % (7 days) and 12.17% (28 days).
iii) The reason for the decrease in strength of RAC is because of the adhered old mortar and inorganic chemicals
on Recycled aggregate. RA used is of high absorption
property.
iv) Up to 20% replacement of coarse aggregate with the
recycled aggregate can be used in the concrete, when normal mixing method and normal curing is adopted. 20%
RA taken concrete shown strength of 38.15 N/mm2. The
target mean strength for the mix is designed has value
38.25 N/mm2
v) The tensile strength of RAC is less, when compared
with NAC. The 28days split tensile strength value of NAC
is 3.78 N/mm2
vi) The decrease in split tensile strength of RAC is around
11.91%. This is due to high drying shrinkage and high
permeability characteristics of recycled aggregate.
7 days
28 days
7 days
28 days
7 days
28 days
RA 0%
23.34
40.81
24.21
41.52
24.50
42.90
RA 20%
21.74
38.15
24.46
39.86
24.89
40.36
RA 50%
20.89
36. 67
23.05
37.24
23.43
38.10
RA 100%
18.61
32.70
20.56
36.12
20.61
35.26
RAC + 10%
Fly ash
RAC + 10%
Silica fume
RA 0%
3.78
3.80
3.82
RA 20%
3.54
3.62
3.73
RA 50%
3.31
3.35
RA 100%
3.15
3.20
3.41
7days
28days
3.28
RA 0%
0%
0%
DISCUSSION
1.RA 20%
-6.85%
-6.15%
2.RA 50%
-10.49%
-10.14%
3.RA 100%
-20.2%
-19.87%
*Average (1+2+3)
-12.51%
-12.17%
RAC
28 Days
RA 0%
0%
1.RA 20%
-6.34%
2.RA 50%
-12.43%
3.RA 100%
-16.67%
* Average (1+2+3)
-11.91%
International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
7 days
28 days
7 days
28 days
RA 0%
+3.73%
+1.74%
+4.97%
+5.12%
1.RA 20%
+12.51%
+4.48%
+14.49%
+5.79%
2.RA 50%
+10.34%
+1.55%
+12.15%
+3.90%
3.RA 100%
+10.47%
+10.45%
+10.8%
+7.82%
*Averagae(1+2+3)
+11.1%
+5.5%
+12.5%
+5.83%
CONCLUSION
1. In this project, water absorption value of RA obtained
is 5.7%, which is more when compared with NA obtained
value (0.6%). Recycled aggregates are taken from 40 year
old construction debris. Because of high water absorption, RA is highly porous and permeable.
2.Los Angels Abrasion value and crushing value of RA are
in permissible limits as per IS 383:1970 code.
3.In NAC, Slump value obtained is 60mm. RAC (0% RA
to 100% RA) with normal mixing approach, Slump value
decreased up to 44mm. This implies that RAC has low
workability when compared with NAC. This is due to low
weight of RA, high water absorption, initial chemical reactions of the cementitious materials, and loss of water by
evaporation in RAC.
4.Compressive strength of RAC (0% RA to 100% RA) tested values are low. At 28 days, the compressive strength of
NAC for design M30 mix (1:1.64:2.71) obtained is 40.81
N/mm2. For 20% RA, the strength value is 38.15 N/
mm2. Up to 20% RA replacement with coarse aggregate is
satisfactory for non-structural applications and low-rise
buildings. Split tensile strength values of RAC are less,
when compared with NAC.
5.For the structural applications, RAC strength values
can be improved by adding admixtures, lowering watercement ratio, adopting different mixing and curing techniques.
8.For 10% silica fume replacement and 20% RA, the compressive strength for 28 days curing is 40.36 N/mm2. At
conventional dosage rates, silica fume containing con253
International Journal of Research and Innovation on Science, Engineering and Technology (IJRISET)
Authors
Tiramdas Manisha,
Research Scholar, Department of Civil Engineering,
Auroras Technological and Research Institute,
Hyderabad, India.
4.Lima C., Caggiano A., Faella C., Martinelli E., Pepe M.,
Realfonzo R. (2013). Physical properties and mechanical
behaviour of concrete made with recycled aggregate and
fly ash. Construction and Building Materials Vol. 47 pp
547-559.
5.IS: 10262-1982 (Reaffirmed 2004): Recommended
guidelines for concrete mix design, Bureau of Indian
Standard, New Delhi-2004.
6.IS: 15388-2003: Silica fume specification, Bureau of Indian Standard, New Delhi-2003.
A.Karthik,
Sr. Assistant professor, Department of Civil Engineering,
Auroras Technological and Research Institute,
Hyderabad, India.
7.IS: 2386 (Part I, III)-1963: Methods of Test for Aggregates for Concrete, Bureau of Indian Standard, New Delhi-1963.
8.IS: 383-1970: Specification for Coarse and Fine Aggregates from Natural Sources for Concrete, Bureau of Indian Standard, New Delhi-1970.
9.IS: 516-1959 (Reaffirmed 2004): Methods of tests for
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