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Indication
STANDARD SPECIFICATION
uop
9-12-2
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
of
DATE
STATUS
APVD
AUTHD
27DEC02
Revised
DNM
RGP
1.
Page 1
GENERAL
1.1
Scope
a. This Standard Specification covers the general requirements for external insulation
applied to equipment and piping operating from -325F (-200C) to 70F (20C) and
subject to short term steamout conditions. Selection of the insulation system and its
attachment method shall be the responsibility of the Owner/Contractor consistent with
the requirements of UOP Project Specifications.
b. Insulation is used to perform the following tasks:
Personnel protection.
Heat gain control.
Control of surface condensation or frost built-up.
Noise reduction.
c. Exceptions or variations shown in the UOP Project Specifications take precedence over
the requirements shown herein.
1.2
References
Unless noted below, use the edition and addenda of each referenced document current on the
date of this Standard Specification.
a. American Society for Testing and Materials (ASTM):
Form QUA-03-3
(1)
(2)
(3)
C 150
(4)
C 168
(5)
C 450
(6)
C 552
(7)
C 553
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
9-12-2
Page 2
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Revised
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(8)
C 585
(9)
C 647
(10) C 795
(11) C 921
(12) C 929
(13) C 930
(14) C 1094
(15) E 84
Definitions
Terms pertaining to insulation systems used in UOP Specifications shall be defined in
accordance with ASTM C 168.
2.
DESIGN
2.1
Personnel Protection
a. Personnel protection shall be provided on portions of equipment or piping 7 feet
(2100mm) or less above grade, platforms, or walkways and within 3 feet (900mm)
horizontally of handrails, platforms, or walkways adjacent to paths traveled by personnel.
b. Equipment and piping with a bare metal temperature below 32F (0C) and that do not
require insulation for heat gain control, surface condensation, or frost built-up, shall be
provided with personnel protection.
c. The outer surface temperature of insulation system(s) within the envelope defined in
Section 2.1 a, shall not be below 32F (0C).
d. Where personnel protection is required, but insulation is not permitted or provided,
protection shall consist of barriers, shields or open guards at least 3 inches (75 mm) from
the cold surface.
Form QUA-03-3
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
2.2
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Page 3
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2.3
2.4
Insulating Temperature
a. Equipment
(1)
Equipment shall be insulated for the lowest operating temperature listed in the
UOP Project Specifications. For compressors and exchangers, use the lower of the
inlet or outlet temperature.
(2)
b. Piping
(1)
Piping shall be insulated for the lowest operating temperature of equipment, which
it serves. The temperatures are listed in the UOP Project Specifications.
(2)
Piping which becomes cold only intermittently, such as pump-out, drain, or start-up
lines, need not be insulated.
c. Steamout Condition
The design of thermal insulation system(s) subjected to steamout shall take into
account the greater of the steamout temperature or 250F (120C) for a period of
24 hours.
2.5
Form QUA-03-3
Extent of Insulation
a.
Equipment and piping requiring insulation for process reasons is indicated on the UOP
Piping and Instrument Diagrams (P&IDs).
b.
Systems shall be fully insulated, including all piping, valves, fittings, flanges, nozzles,
equipment external stiffening rings, direct connected instruments, etc.
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
2.6
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APVD
AUTHD
27DEC02
Revised
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c.
Metal attachments protruding through the insulation, including vessel supports, branch
connections, instrument and thermowell connections, pipe supports, and hangers shall
be insulated for a distance of at least four times the adjacent insulation thickness.
d.
Manways and exchanger heads shall be insulated with easily removable and reusable
system(s).
e.
f.
Expansion joint bellows, ball joints, strainers, and valve packing glands shall be
insulated with mineral fiber insulation.
g.
Insulation shall be applied so that there is no interference with either the operation or
function of instruments, equipment, or valves. Gauges, dials, sightglasses, etc. shall
remain unobstructed and in clear view.
h.
External stiffening rings on vessels and piping shall be insulated with the same
thickness as required for vessels or piping. The entire stiffening ring shall be
maintained at the same temperature as the shell or piping.
i.
Insulation shall be applied behind the nameplate mounting bracket(s) but insulation
shall not cover the nameplate.
Insulation of Flanges
a. Flanges with spectacle blinds shall be provided with a flexible type removable and
reusable insulation system.
b. Provide adequate space for removal of flange bolting without damage to the surrounding
insulation. Void spaces are to be packed with mineral fiber insulation.
c. The design shall permit removal of the insulation system and flange bolting without
damage to the insulation.
d. Bolting materials shall be suitable for the insulated flange minimum operating
temperature, considering stress, strain, and creep.
e. For hydrocarbon and other hazardous services, a flange leak detection system shall be
provided. The use of sniffers shall be determined on a case by case basis consistent with
local laws and codes.
f. Insulation systems around flanged joints shall be provided with 1/2 inch (13 mm) drain
and vent tubes ("telltales"). The drains and vents shall be piped to a safe location.
2.7
Noise Reduction
Where noise reduction is needed, a composite system of a sound absorber and sound barrier
shall be utilized. For more effective treatment, multi-layers of the composite system shall be
used, resulting in a decoupled barrier system. Securement shall be by glass reinforcement
adhesive tap.
Form QUA-03-3
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
2.8
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Weatherproofing
Weatherproofing shall cover all insulation.
3.
MATERIALS
3.1
Insulation
a. Insulation materials shall conform to the following:
(1)
(2)
Jacket Weatherproofing
a.
Form QUA-03-3
General
(1)
(2)
Stainless steel jackets are required in areas subject to severe mechanical damage.
(3)
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
9-12-2
Page 6
of
DATE
STATUS
APVD
AUTHD
27DEC02
Revised
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(4)
Jacketing for exposed heads of vessels and tanks shall be multi-segmented or single
piece tapered type installation fabricated from stucco embossed sheet. Edges shall
be overlapped with a bead of flexible joint sealant applied on the lap.
(5)
3/16 inch (5mm) pitch corrugated or crimped jacketing shall be used on piping
over 24 inches in diameter and horizontal vessels, exchangers, and equipment. Flat
or smooth jacketing may be used on piping through 24 inches in diameter, and on
equipment heads.
(6)
(7)
(8)
3.3
(1)
(2)
Form QUA-03-3
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
4.
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APPLICATION
4.1
General
a. The insulation contractor shall have previous experience with the materials, insulation
systems, and installation procedures to be used.
b. Insulation and weatherproofing shall only be applied on dry and clean surfaces.
c. Weld seams, flanged and threaded connections, and telltale holes shall not be insulated
until pressure and leak testing, non-destructive examination, and heat treatment are
completed.
d. Valves, gauges, etc. shall be inspected, tested, and repaired prior to application of
insulation.
e. Prior to application of mastics, the instruments, gauges, metal weatherproofing, noninsulated items, etc. shall be protected from splatter, rebound, and overspray.
f. Working parts of valves and other mechanical equipment shall be protected when
insulation is applied.
g. Insulation systems for equipment and piping shall permit access to parts requiring
maintenance without damaging the insulation system.
h. In a multi-layer insulation system, a layer of anti-abrasion compound shall be applied on
the sliding surfaces between the layers of the insulation within the expansion/contraction
joints prior to installation of insulation. The compound shall be applied as a layer 2-3
mils thick on the contact faces of the insulation and permitted to dry before insulation
installation.
i.
j.
When applying multi-layer insulation, each succeeding layer shall be staggered relative
to the longitudinal and circumferential joints of the preceding layer.
m. The insulation system design shall account for the effect of freeze-thaw cycles.
4.2
Insulation
a. Materials shall be kept dry. Insulation showing any evidence of moisture exposure shall
not be used.
Form QUA-03-3
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
9-12-2
Page 8
of
DATE
STATUS
APVD
AUTHD
27DEC02
Revised
DNM
RGP
Saddle supports shall be insulated for a distance of at least 2 feet (600mm) from the
bottom of the shell.
Metal Weatherproofing
a. Jacketing shall be installed weather-tight, exposed edges of insulation shall not be
permitted. Insulation openings such as for tracers, instrument connections, hangers,
valve glands, etc. shall be flashed weather-tight. Lap joints of jacketing shall be arranged
so that the overlaps shed water. On horizontal installations, the longitudinal lap shall be
approximately 45 from the bottom.
b. Jacketing shall be installed with a minimum lap of 3 inches (75mm) for circumferential
joints and the greater of 3 inches (75mm) or two corrugations for longitudinal joints.
Jacketing shall overlap mastic weatherproofing coatings by a minimum of 3 inches
(75mm). Each layer shall be filled with a sealer.
c. Jacketing for vertical piping and equipment shall be installed starting at the bottom and
working upward. Corrugated sheets shall be applied with the corrugations positioned
vertically and supported at the horizontal joints by components fabricated from stainless
steel. Vertical joints shall be staggered between courses.
d. Jacketing shall be secured with stainless steel bands. Bands shall cover seams between
sections of jacketing. Breather springs shall be used where required for expansion and
contraction.
4.4
Mastic Weatherproofing
a. For valves, fittings, and other irregular surfaces, mastic coating with reinforcing fabric
may serve as the weatherproofing. In abused areas metal jacket weatherproofing shall be
provided.
b. Spheres, tanks, pumps, and compressors shall be weatherproofed with reinforcing fabric
and mastic weatherproofing.
Form QUA-03-3
Revision
Indication
STANDARD SPECIFICATION
uop
UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA
9-12-2
Page 9
of
DATE
STATUS
APVD
AUTHD
27DEC02
Revised
DNM
RGP
Form QUA-03-3