Escolar Documentos
Profissional Documentos
Cultura Documentos
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
TABLE OF CONTENTS
1.0
GENERAL
1.1
Background
1.2
Purpose of document
1.3
1.4
Reference Documents
2.0
2.1
General
2.2
2.3
3.0
13
3.1
Environmental Conditions
13
3.2
Design Life
14
3.3
Utilities
14
3.4
14
3.5
Weather Protection
15
3.6
Earthing
16
3.7
Units of Measurement
16
3.8
Electromagnetic Compatibility
16
4.0
MATERIAL REQUIREMENTS
16
5.0
17
5.1
General
17
5.2
Shutdown Levels
18
6.0
19
6.1
19
6.2
19
6.3
21
6.4
21
6.5
22
6.6
22
6.7
Mimic Panel
22
6.8
22
6.9
Maintenance Override
23
6.10
Start-up Override
23
6.11
23
6.12
23
6.13
24
6.14
Spare Capacity
24
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7.0
24
8.0
24
9.0
25
10.0
25
11.0
26
12.0
26
13.0
26
14.0
27
15.0
28
16.0
28
17.0
28
18.0
FIELD INSTRUMENTATION
29
19.0
30
20.0
CABLING
30
21.0
30
22.0
31
23.0
31
24.0
31
32
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1.0
GENERAL
1.1
Background
Thien Ung field is located in the middle part of Block 04-3 in the Nam Con Son Basin,
offshore the Socialist Republic of Vietnam, approximately 15 km of Dai Hung field, and
approximately 270 km southeast of Vung Tau. The Block 04-3 covers an area of
approximately 2600 km2. The Thien Ung field is including its 2 structural parts. Thien Ung
structure discovery was made in 2004 with the 04-3-TU-1X well. Two subsequent
appraisal wells (04.3-TU-2X and 04.3-TU-3X), drilled and tested respectively, delineated
the field.
Location of Thien Ung field is shown in Figure 1.1 below.
Purpose of document
This document defines the Instrumentation and Control design basis for BK-TNG Wellhead
Platform. It also describes the overall process control and safeguarding systems of the
facilities for BK-TNG.
1.3
1.3.1
Definitions
PROJECT
COMPANY
The party, which initiates the project and ultimately pays for its design
and construction and owns the facilities. Here the COMPANY is
Vietsovpetro (Referred to as VSP)
CONTRACTOR
The party which carries out all or part of the design, engineering,
procurement, construction and commissioning of the project
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1.3.2
VENDOR
The party on which the order or contract for supply of the equipment /
package or services is placed
Shall
Should
Refers to a recommendation
WILL
CONSIDER
MAY
MIGHT
CAN
Abbreviations
AFDS
AMS
API
APS
AWG
BK-TNG
CCR
CMMS
CPP
CPU
DCS
DCTS
EMC
Electromagnetic Compatible
EMI
Electromagnetic Interference
EPR
Ethylene-Propylene Rubber
ESD
ESDV
EWS
Engineering Workstation
F&G
FEED
FGS
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GPS
HART
HF-EPR
HMI
HPU
HVAC
ICSS
IEC
IER
IGF
IMCS
IR
InfraRed
IS
Intrinsically Safe
ISA
I/O
Input/Output
JB
Junction Box
LAN
LCP
LED
LQ
Living Quarters
LCD
LSZH
MCC
MCT
MCP
MDR
MODBUS
MOS
MOS-ENB
MOS-IND
OPS
OWS
Operator Workstation
PA/GA
PAPA
PLC
PC
Personal Computer
PSD
Process Shutdown
PSMCS
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1.4
PVE
RFI
RTU
SCSSV
SIL
SMS
SOE
Sequence of Events
SS
Stainless Steel
SOS
SOS-ENB
SOS-IND
SSV
SSIV
TCP/IP
TEG
Triethylene Glycol
TPGM
UCP
UPS
USD
Unit Shutdown
UV
UltraViolet
VAC
VDC
VSD
VSP
Vietsovpetro
WCM
WHCP
WV
Wing Valve
Reference Documents
DRAWING/DOCUMENT NO.
TITLES
1014-BKTNG-PR-RPT-0001
1014-BKTNG-PR-RPT-1003
1014-BKTNG-EL-RPT-0001
1014-BKTNG-ME-RPT-0001
1014-BKTNG-SA-RPT-0002
1014-BKTNG-SA-RPT-0003
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
1014-BKTNG-IN-SP-0001
1014-BKTNG-IN-SP-0002
1014-BKTNG-IN-SP-0003
1014-BKTNG-IN-SP-0006
1014-BKTNG-IN-SP-0007
1014-BKTNG-IN-SP-0008
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2.0
2.1
General
The equipment shall be designed, fabricated and tested in accordance with the latest revision of
all relevant international Codes and Standards including but not limited to the standards listed
below.
In the event of conflict between codes and standards and/or this specification, the matter shall be
highlighted for COMPANYs attention/approval.
2.2
2.3
TITLES
TITLES
API RP 14C
API RP 14E
API RP 14J
API RP 14FZ
API RP-505
API Spec 6D
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TITLES
API RP 551
API RP 552
Transmission Systems
API RP 553
API RP 555
Process Analyzers
Fire Test for Quarter Turn Valves and Valves equipped with
Non-Metallic seats
ASME B 1.20.1
ASME B16.5
ASME B16.10
ASME B16.11
ASME B16.25
ASME B16.34
ASME B16.36
Orifice Flanges
Temperature Measurements
ASME MFC4M
ASME MFC5.1
Measurement of Liquid flow in Closed conduits using TransitTime Ultrasonic Flow meters
ASME MFC6M
ASME MFC14M
ASME MFC16
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TITLES
ASTM A269
FCI 70-2
BS EN 50262
BS ISO 5208
BS 6739
BS EN12266-1
BS EN12266-2
BS EN ISO 10497
BS 6883
BS EN 60812
BS EN837-1
BS EN 10204
BS 4368
BS-7917
BS 2765
EN 54-2
IEC 60079
IEC 60092-350
IEC 60092-351
IEC 60092-353
IEC 60092-359
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TITLES
IEC 60092-376
IEC 60331
IEC 60332
IEC 60529
IEC 61000
IEC 61131
Programmable Controllers
IEC 61508
Functional
Safety
of
Electrical/Electronic/Programmable
Electronic Safety-related Systems
IEC 61511
IEC 60751
IEC 61537
IEC 61000-6-3
IEC 61892
ISA 5.1
ISA 5.3
ISA 5.4
ISA 5.5
ISA 20
ISA RP 60 Series
Control Center
Display
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TITLES
Functional Safety: Safety Instrumented Systems for the Process
Industry Sector - Part 3: Guidance for the Determination of the
Required Safety Integrity Levels - Informative
Face-to-Face Dimensions for Integral Flanged Globe-Style
Control Valve Bodies (ANSI Classes 125, 150, 250, 300, AND
600)
ISA 75.17
ISA 75.01.01
ISA 75.19.01
ISA 71.04
ANSI/ISA 12.13.01
ANSI/ISA 12.13.04
ANSI/ISA TR12.21.01
NFPA 72 Edition 10
NFPA 101
SOLAS
EU 94/9/EC
DNV-OS-A101
DNV-OS-D201
Electrical Installations
DNV-OS-D202
IP 15
3.0
3.1
Environmental Conditions
All Instrument and Control equipment shall be suitable for operation on offshore platform. The
equipment shall be suitable for continuous and short time duty, in the environmental conditions
prevailing at site.
The environmental and climatic data are summarized below:
Atmosphere:
Ambient Temperature:
39C (Max)
21C (Min)
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3.2
Relative Humidity:
98% (max)
62% (min)
Wind Velocity:
18.8 m/s
Rainfall:
50 mm/hr
Design Life
All new equipment shall be designed for a service life of 25 years and shall have minimum 2
years proven use in offshore environment condition.
3.3
Utilities
3.3.1
Electrical Power
Power supply to Instrument and Control systems shall be as follows:
24 VDC power supplies, if required, shall be derived from the respective power supply unit
within the systems.
Note 1: For UPS backup time definition, reference shall be made to Electrical Basis of Design.
3.3.2
Instrument Air
The facilities will be equipped with instrument air system. Oil free, water free, dry and clean
instrument air system shall be made available with header pressure maintained at 7~9 barg.
However, all valve actuators shall be sized for a minimum instrument air supply pressure of 4
barg and shall withstand maximum design instrument air pressure of 13 barg.
Design Instrument Air pressure
: 13 barg
: 7~9 barg
: 4 barg
Each instrument/valve requiring air supply shall be provided with individual air filter regulator
and isolation valve.
Where valves require high torque, which cannot be met by pneumatic actuator, hydraulic
actuator may be considered.
3.3.3
Hydraulic System
The hydraulic power unit shall be located as part of the Well head control panel and shall derive
the following pressures for the wellhead valves. The Hydraulic pump shall be power driven
backed up by pneumatic driven pump. The hydraulic system shall be sized based on the worst
case figures below but sizing calculation shall be carried out during detailed design by vendor for
each individual application and worst case figures will be revisited where necessary.
SSV (Wing and Master) supply pressure : 415 Barg (Maximum)
SCSSV Supply Pressure
3.4
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and P 15.
In general, EExd protection shall be used for field devices. Where EExd protection is not
available for the particular devices, other type of protection e.g. EExi can be used with approval
by COMPANY.
Junction boxes shall be EExe type for IS and non IS circuits. Enclosures (LCP) shall be
EExe/EExd type, where installed in hazardous are.
All applicable instruments shall be provided with hazardous area certification IEC / CENELEC
standards. All certificates shall be issued by an Approved national authority (e.g. UL, BASEEFA,
etc.) and shall be in English.
All instrument equipment to be installed in a hazardous area meets all the relevant requirements
of the ATEX Directive (94/9/EC) and shall have the
symbol clearly fixed to indicate
compliance.
In addition, all equipment and protective systems must be marked legibly and indelibly with the
following minimum particulars:
Type of device
Serial Number
Year of Construction
IP- classification.
3.5
Weather Protection
3.5.1
Ingress Protection
Ingress protection for instruments / equipment shall be in accordance with IEC 60529 and as
follows:
3.5.2
Lightning Protection
All instruments & controls are inherently protected against lightning due to the welded / bolted
steel construction of the facilities.
Hence separate surge protection devices are not required.
3.5.3
Painting
All field instruments in carbon steel, frame works and supports shall be painted to suit the
marine saliferous tropical environment as indicated in section 3.0.
Stainless steel instruments/equipment shall not be painted.
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3.5.4
Tropicalization
All field mounted electrical/electronic instruments/equipment shall be tropicalized in
accordance with manufacturers standard procedure. All electronic printed circuit boards shall
be conformal coated or equal, to protect against humidity, corrosion and heat (i.e. tropical
ambience).
3.6
Earthing
All equipment shall be connected to the suitable earth as follows:
Instrument Earth
Protective Earth
All panels, junction boxes, frames, etc. shall be equipped with 10 mm diameter earth studs
and all metal work shall be earth bonded. All outdoor equipment shall have external earth
studs.
All Instrument signal cable screens shall be earthed at one point only. This shall be at the
equipment panels. All screens shall be continued through junction boxes and insulated from
earth at the field side.
Cable armours shall be earthed at both ends with continuity through junction boxes.
All electronics field instrument housings shall be separately grounded by connecting the
external studs to the platform ground.
For Offshore all the earth points converge to a single earthing boss, however the safety and
Instrument earths will remain segregated at the enclosure end.
In general, the IEEE guidelines as per IEEE std. 1050 and IEC 61000-5-2 may be followed.
Earthing cables used shall be Cu, EPR stranded and insulated, 600/1000 Volt grade to BS
6883 and shall have green / yellow colored outer sheaths.
3.7
Units of Measurement
Units of measurement shall in general be in accordance with the International System of Units
(SI Units), IS0 80000-1.
3.8
Electromagnetic Compatibility
The Instrumentation systems and associated equipment shall be supplied with provisions for
protecting against system errors and hardware damage resulting from electrical transients on
power or signal wiring. These transients include those generated by switching large electrical
loads, by power line faults and due to lightning strikes which induce surges on power or signal
cables.
The most common sources of electromagnetic radiation are portable hand-held radio
transceivers. Other sources are fixed radio stations, commutator type electrical devices and
spurious sources such as from welders, variable speed drives and contactors. The above
systems shall be immune from these EMI/RFI interferences. For details on application of
EMI/RFI protection, reference shall be made to the System specifications.
4.0
MATERIAL REQUIREMENTS
In general material selection shall be in accordance with Valve Specification and Piping
Specification. The selection of wetted parts material for in-line and on-line instrumentation and
valves for control applications shall be according to the Instrument datasheets, which will
reflect the material in accordance with the piping material specification.
Materials composition certification and testing class shall be to Class specified in the
datasheets referenced to BS EN 10204, 3.1 or 3.2.
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Use of SS 304 is strictly prohibited in offshore platforms for any support items. SS316 shall be
the minimum material for hydrocarbon service. Monel shall be used for Sea water service and
Hastelloy C shall be used for corrosive applications, as indicated in the relevant Instrument
datasheets.
All materials (including gaskets and sealants) shall be free from the following hazardous
substances:
Asbestos
Ceramic Fibre
Chlorofluorocarbons
Radioactive Materials
Mercury
Halogen
Dangerous goods shall be labelled and identified properly. All hazardous materials shall be
supplied with a material safety data sheet (MSDS).
The use of brass or copper bearing alloys shall not be permitted. Aluminium shall not be used
for any part of the equipment that may come into contact with the process fluid. Generally,
instruments and their accessories shall be 316 SS as a minimum.
Metallurgy of in-line instruments (e.g. valves, thermowells, level instruments, etc.) including
the wetted parts of instruments shall meet or exceed that of the associated piping class to
which there are connected. As a minimum, they shall be 316 stainless steel with a minimum
of 2.5% Molybdenum. Other grades of stainless steel e.g. 302, 303, 304, 305 are forbidden.
Transmitter diaphragms, bourdon tubes and other thin walled items will typically be Monel,
Hastelloy C-276, Duplex SS, Incoloy 825 or Inconel 625 where applicable and specified in the
datasheets .
For in-line instruments in salt water services including remote mounted instruments (typically
stand-pipe mounted transmitters etc.), body and trim materials shall meet or exceed those
called for by the piping specifications and shall typically be Monel. All Internal trim materials
shall be resistant to attack by chlorides.
Thermoplastics such as Teflon, PEEK or Nylon shall be specified where available in
preference to elastomers. Where elastomers must be used for hydrocarbon services, In
general Viton shall be used as a minimum. Kalrez or equal elastomers shall be considered if
the service temperature is too high (see manufacturer literature) for Viton. Buna -N and
neoprene may only be used in air or water services
5.0
5.1
General
The Instrumentation and Controls provided for the facility shall have the following objectives:
To provide a level of control, automation and monitoring that will meet the process
requirements
To provide instrumentation and controls for highly reliable and safe operation of the
facility
To comply with local statutory legislation and high standard of oil and gas industry
working practices.
To provide safeguarding function (emergency shutdown system and fire & gas
detection and protection system) for the safety of the personnel, equipment and
environment that will meet COMPANY and international guidelines and requirements
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To transfer information and data to COMPANYs onshore facility in Vung Tau, via
satellite communication
BK-TNG Wellhead Platform will be a manned facility. It shall be equipped with a Central
Control Room (CCR) for monitoring and controlling the process and utility plant equipment.
CCR shall be the center for operation personnel to continuously monitor and control all plant
functions, in a safe and efficient manner under normal and abnormal situations. It is important
that sufficient, but not excessive information is transmitted to the CCR to achieve visibility of
the plant without any obstruction caused by overloading of the operators attention.
Control principles will be kept as simple as possible consistent with a high degree of
availability and safety using equipment that will require minimum maintenance and off-line
proof test.
Manning levels in the field are assumed to be kept to a minimum therefore actions required to
start and operate the plant should largely be achievable from the CCR.
All control system panels will be housed in an Instrument Equipment Room (IER) located
adjacent to the CCR with door access between the two rooms.
The facility shall be provided with Integrated Control and Safety System (ICSS) consisting of:
ICSS shall be a fully integrated system, thus allowing common window to the facility.
The DCS, ESD and FGS will be dedicated to their main task and will continue to operate in
the event of an inter-system communication failure.
Besides ICSS, the other major Instrument and Control systems shall consist of the followings:
Metering Systems
PA/GA Systems
The following hardwired interface signals between ICSS and other control/ safeguarding
systems shall be implemented as a standard as far as possible:
All electronic equipment and instruments shall be immune from RFI/EMI in accordance with
IEC 61000.
5.2
Shutdown Levels
The emergency shutdown is carried out on a 4 level basis:
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6.1
Controller modules
Communication module
DCS shall consist of marshalling cabinets for the termination of field incoming/outgoing
signals, system cabinets for input/output modules, controllers, communication modules,
network switches, converters and other electronic modules specific to the system architecture
and the selected DCS supplier.
DCS system and marshalling cabinets shall be installed in IER. DCS I/Os shall be wired to
junction boxes. From these junction boxes, multi-pair/multi-core cables shall be connected
directly to DCS marshalling cabinets in IER.
The DCS shall be provided with Operator Workstations (OWS) for operators to control and
monitor the plant. Redundant communication bus shall link DCS system cabinets and OWS.
Communication between DCS and package control systems can be via serial link and/or
hardwired connections. For serial communication, RS-485 Modbus RTU protocol shall be
considered as first priority. Redundant serial link shall be provided for systems that require
regular monitoring and control from DCS. Non-redundant serial link connection shall be
considered for systems that only require data monitoring from DCS.
6.2
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and depressurization functions of the facility according to the defined safety and process
philosophies.
The ESD shall be completely independent of the measurement and control schemes
implemented in the DCS. ESD shall be provided with dedicated measurement sensors and
final elements.
ESD shall continuously monitor all associated process and utility systems including those
derived from equipment packages, MDR status and manual field inputs.
The ESD system shall be a Programmable Electronic Safety-related System certified by TUV
to class AK-6 and conform to SIL 3 requirements in accordance with IEC 61508.
The ESD shall be of high reliability and maximum availability. The ESD availability shall be
better than 99.999%. The ESD shall be robust to suit the environment and application. The
ESD shall be designed such that a single failure shall not cause system malfunction and
shutdown.
As a minimum, the ESD shall employ fault tolerant, minimum dual redundancy configuration
for the following items:
Controller modules
Communication modules
I/O modules
Safety Network
For Controller modules and I/O modules, ESD shall provide one fault tolerant for undetected
failure and two faults tolerant for detected failures or two faults tolerant for both.
In order to maximize the availability of the ESD, it shall not have time restraint imposed as
part of SIL3 certification for the time taken to replace a faulty module. The compliance with
this requirement shall be verified by TUV Rheinland and/or stated in the Safety Manual (or the
same), which has been verified by TUV Rheinland.
All IO modules shall be capable of Open and Short Circuit and wire break (where possible)
monitoring for both digital and analogue I/O.
ESD input and output signals shall be hardwired. All safeguarding execution signals to other
systems shall be hardwired.
The ESD shall be designed fail-safe, utilizing de-energize to trip principles.
The information transfer between ESD and DCS shall be via dual redundant communication
link. The communication protocol for this link shall be TUV Rheinland certified.
Communication between ESD and DCS using DCS communication bus may be considered if
ESD and DCS are from the same manufacturer.
ESD shall consist of marshalling cabinets for the termination of field incoming/outgoing
signals, system cabinets for input/output modules, controllers, communication modules,
network switches, converters and other electronic modules specific to the system architecture
and the selected ESD supplier.
ESD system and marshalling cabinets shall be installed in IER. ESD I/Os shall be wired to
junction boxes. From these junction boxes, multi-pair/multi-core cables shall be connected to
ESD marshalling cabinets in IER.
On-line removal and/or replacement of modules shall be possible without affecting the
existing wiring system, reconfiguration of system software, de-energizing of modules or
system re-boot.
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6.3
Smoke Detectors
Heat Detectors
Suitable fire and gas detection for the respective areas / sections of BK-TNG will be
recommended by Safety.
In general, the FGS shall be designed based on energize to trip principles. The
requirements for line monitoring shall be similar to ESD.
FGS system and marshalling cabinets shall be installed in IER. FGS I/Os shall be wired to the
respective junction boxes. From these junction boxes, multi-pair/multi-core cables shall be
connected to FGS marshalling cabinets in IER.
6.4
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Configurable graphics shall be used to represent the status of the process, utilities and
safeguarding of the plant. The operator shall control the plant by interfacing with the graphical
displays of OWS.
OWS shall provide audible and visual alarms when process variables fall outside the
acceptable operating limits. Annunciation of emergency conditions from ESD and FGS shall
also be presented in the same manner in OWS.
Alarm management functions shall also be provided in OWS, which shall include the
followings but not limited to:
6.5
6.6
6.7
Mimic Panel
Mimic Panel shall be provided for FGS to indicate fire and gas detection for each fire zone in
BK-TNG. The Mimic Panel shall also indicate the status of fire suppression system.
All the lamps on the Mimic Panel shall be hardwired from the FGS.
The Mimic Panel shall be located in CCR. An additional Mimic Panel shall be provided for
general alarm & status to indicate for each main power system and LQ HVAC in BK-TNG.
All the lamps on the additional Mimic Panel shall be hardwired from the DCS, and shall be
located in LQ Radio Room.
6.8
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The SOE shall provide true time-stamping resolution less than 10 ms at the I/O level and
available for all types of I/O modules. SOE time stamping shall be independent of system
scan time.
The SOE database shall be readily and easily accessible by operators and engineers using a
set of software tools to quickly and effectively view, analyze and prepare report on the plant.
6.9
Maintenance Override
Maintenance Override shall be provided for initiating devices that have executive function (e.g.
trip transmitters, F&G detectors, etc.), so that they can be tested online without causing a
shutdown.
A hard-wired Maintenance Override Enable key switch (MOS-ENA) shall be provided on the
OPS for each protection group. When this switch is in the enable position (closed contact),
the individual MOS (MOS-IND) signal can be accepted by the protection logic in the ESD /
FGS. As this switch is hardwired, the operator can de-activate any override when the
communication link with DCS fails.
The MOS-IND shall be activated from the soft-key function in OWS. Activation of MOS-IND
function requires log-on password security via OWS. A maximum of one trip initiator may be
overridden per protection group at any one time.
In case the DCS to ESD / FGS communication link fails, the overrides shall remain as they
were before the failure. It shall be possible to remove the Maintenance Override by
deactivating either the MOS-ENA or MOS-IND.
All Maintenance Override related events shall be logged with time stamped in the SOE.
6.10
Start-up Override
Start-up Override facility shall be provided for initiating devices that have executive function
(e.g. trip transmitters, etc.), so that the plant start-up can be achieved whilst process
conditions are off specification.
A hard-wired Start-up Override Enable key switch (SOS-ENA) shall be provided on the OPS
for each protection group. When this switch is in the enable position (closed contact), the
individual SOS (SOS-IND) signal can be accepted by the protection logic in the ESD / FGS
The SOS-IND for selected individual inputs to the ESD shall be activated from the soft-key
function in OWS. Activation of SOS-IND function requires log-on password security via OWS.
The Start-up Override shall be automatically deactivated by the ESD after a preset period or
when the initiating device becomes healthy, whichever comes first.
All Start-up Override related events shall be logged with time stamp in the SOE.
6.11
6.12
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The DCS and ESD I/O modules should have HART pass through capability to send noncritical data of the Smart field devices for AMS application. For ESD, HART multiplexer
connection can be considered if HART pass through capability is not possible.
6.13
6.14
Spare Capacity
ICSS design shall allow for the following minimum spare capacities:
The systems shall have a minimum 20% installed spare input/output capacity and at
least 20% spare space for future expansion.
20% installed spare terminals and gland plate space in field junction boxes and
panels
Each controller and OWS shall be sized not to exceed its 50% of full capacity
regarding both execution time and memory occupation (including all installed spares).
All power supplies shall be sized and dimensioned to take the above requirement into
consideration.
Wired, installed spare I/Os shall be complete with I/O boards, signal conditioning units, wiring,
terminals and isolators (where applicable) up to and including field terminals in the cabinet.
7.0
8.0
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REV. NO.
have lockable rear access doors, top side or side entry bulkhead connections for tubing and
cables and front mounted pushbuttons, status indicators, gauges, override switches, etc.
The WHCP design and construction will be modular form, with the control components for
each wellhead contained in a slide-in front access module. Modules shall be identical, and
shall include key operated facilities to protect against unauthorized removal.
Each wellhead string shall have a dedicated wellhead control module (WCM) which can be
isolated, depressurised, removed and reinstated without affecting the operation of the other
WCMs.
Each WCM will be hydraulic connected to each wells SCSSV and SSV. Hydraulic fluid used
shall be Oceanic HW 510 or equivalent environmental friendly fluid.
The WHCP shall be hydraulic type. A Hydraulic Power Unit (HPU) located in WHCP shall
provide hydraulic power at suitable pressures for the operation of SCSSV, MSSV and WSSV.
All the instruments used in the WHCP (except local gauges) shall be electronic type and shall
interface with platform DCS and ESD directly. The logic for opening, closing and shutdown of
the SCSSV, SSV and WV shall be implemented by the ESD.
Any out of sequence valve opening or positioning of the well valves shall give a common
alarm to DCS.
The position of each SCSSV shall be provided to DCS using limit switches of the respective
valves.
The hydraulic output signal to each SCSSV and SSV/WV shall include a nitrogen accumulator
to allow for pulsation when pump is running.
Opening and closing of the SCSSV, SSV and WV shall be sequentially operated i.e. while
opening, SCSSV to open first, then SSV, followed by WV. While closing, WV to close first,
then SSV, followed by SCSSV. However, password protected sequence override facility shall
be provided in the OWS to open/close wellhead valves without any sequence.
WHCP shall be provided with panel-mounted pushbuttons and indications for local operator
interface.
WHCP shall interface with DCS for transferring wellhead status signals and for controlling
hydraulic pumps in WHCP.
Automatic closing of SCSSV, SSV and WV due to Emergency Shutdown or Process
Shutdown shall be as per Process Cause & Effect Matrix.
9.0
10.0
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
Export custody condensate metering system to be provided to measure export condensate for
BK-TNG.
The gas shall be metered with ultrasonic meters. Custody gas metering shall conform to fiscal
standard. The condensate shall be metered with coriolis or turbine meters to fiscal standard
for custody transfer.
Each metering system (allocation gas, export custody gas and condensate) shall be provided
with dedicated flow computers. The flow computers will be installed in IER.
High accuracy meters for the condensate will be required on each production platform which
consists of field flow computer and associated field instruments; pay and check turbine /
coriolis meters; temperature sensors for flow compensation, density measurement at the
downstream piping configuration. A serial link will be provided between flow computer and
DCS. For further details on liquid metering, reference shall be made to the equipment
specification.
A dedicated metering system supervisory workstation shall be provided for each metering
system for system monitoring and maintenance.
The metering systems shall interface with the DCS via redundant RS 485 Modbus RTU /
Modbus TCP communication link.
11.0
12.0
13.0
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
Similarly the safeguarding for Mechanical Package Equipment shall be implemented as either
Safeguarding systems initiating devices and final elements located in the respective
packages are connected to & the logic implemented in the platform ESD and FGS.
In all cases the relevant package information shall be available in OWS for monitoring
purpose.
Package control and safeguarding systems shall receive and transmit relevant signals from/to
ICSS for safe operation and shutdown of the facility.
Communication with DCS will be via serial link or hardwired links or combination of both.
However, in case where only small amount of data is required to be transferred, hardwired
links are preferred.
All safety related signals to/from package control systems shall be hardwired to platform ESD
and / or FGS.
RS-485 Modbus RTU protocol shall be used for serial communication with DCS as first
priority. Other serial communication may be considered upon approval from COMPANY.
The mechanical packages and their interfaces with DCS are as follows:
14.0
HVAC System
Hardwired
Hardwired
Hypochlorite Package
Hardwired
Hardwired
Hardwired
Hardwired
Hardwired
Hardwired
Hardwired
Firewater Pumps
Hardwired
Hardwired
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
DCS shall also receive status for each motor from the IMCS through serial link. The motor
status shall be displayed on OWS.
Motor trip command from the ESD shall be hardwired to the MCC cabinets directly. The trip
relays required for the ESD signals shall be available in the MCC. When the trip command is
active it shall not be possible to start the motor either from DCS or from local field mounted
hand switch until the trip is cleared.
DCS control and monitoring of Variable Speed Drives (VSD) shall be via hardwired interface.
Electrical main circuit breakers open/close status shall be available in the DCS through serial
link from IMCS. Other miscellaneous electrical system signals, which are not available from
IMCS such as battery and charger alarms, UPS common alarms, etc., shall be hardwired to
the DCS.
DCS shall also have interface with Power Supply Monitoring and Control System (PSMCS)
via redundant serial link RS 485 Modbus RTU, for monitoring purpose.
15.0
16.0
Tone:
Message:
Beacon Colour:
PAPA
Siren
ABANDON PLATFORM
Blue
Confirmed Fire
Warble
Red
Confirmed Gas
Warble
Amber
Emergency Shutdown
Warble
EMERGENCY SHUTDOWN
Red
Emergency Shutdown
with Blowdown
Warble
Red
The ESD and FGS shall interface with PA/GA systems (both A and B) through hardwired
signals for the activation of the audio/visual alarms. The signals shall be directly wired to the
PA/GA cabinets.
PA/GA systems shall also have hardwired interface with DCS for common fault signal.
17.0
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
DCTS for onward transmission to COMPANYs onshore facility in Vung Tau via satellite
communication.
Communication link with Dai Hung Field (Platform / Oil Tank Cargo) via Digital Microwave
Radio System shall be provided for transferring required information and data for BK-TNG.
18.0
FIELD INSTRUMENTATION
Field instrumentation provides the interface between the actual processes and the control and
safety systems. The integrity and reliability of the overall control and safeguarding systems,
which in turn affect plant availability and safety, are dependent on the use of the correct type
and quality of the field instrumentation.
Therefore, proper selection of the instrumentation types, manufacturers of devices and proper
installation practices shall be paramount considerations throughout design of the facility.
All field instruments shall be tropicalized and suitable for continuous operation in offshore
marine environment.
In general field Instrumentation shall be designed and selected in accordance with API RP
551.
All electronic transmitters shall be Smart type with HART protocol electronic 4-20mA 2-wire
loop powered at 24V DC and connected to the associated control/Safety system.
Where both process measurement and safeguarding functions are required, the ESD system
and DCS transmitters shall be completely independent and shall cover the same process
range.
Switch devices shall have a minimum rating of 24V dc, 1A, unless specified otherwise on the
relevant datasheets. In general, transmitters are preferred instead of process switches.
Process Switches (level, pressure, flow) shall be avoided as far as possible since they are
less reliable than transmitters due to their un-revealed failure mode.
Electronic components of all instrumentation shall be tropicalised. Appropriate measures will
be taken in housings and enclosures to deal with condensation arising from daily temperature
fluctuations. All transmitters housing shall be SS316 c/w SS316 mounting accessories as
minimum. All electronic field transmitters shall have cable gland entries of ISO M20x1.5 and
have an integral LCD Digital indicator scaled in engineering units.
The Instrument ranges shall be selected such that the normal value is between 50% and 75 %
of span for linear scale and 60% to 80% of span for square root input scales. Electronic
transmitter shall provide EMI / RFI immunity by means of the circuit as per the most stringent
requirements of IEEE and IEC. The EMI / RFI effect shall be less than 0.1% of span when the
instrument is subjected to electromagnetic field strength of 30 V/m for frequency range 20 to
1000 MHz.
3-wire or 4-wire, 4-20mA dc Electronic transmitters shall be acceptable only for special
measurements such as machinery monitors/ detectors, analyzers, storage tank level etc. with
prior approval, and where a 2-wire transmitter may not be commercially available.
All instrumentation shall be in accordance with the Instrument datasheets and General
Specification for Instruments 1014-BKTNG-IN-SP-0006.
Instrument housing material shall be 316 SS as a minimum. Instrument wetted part materials
shall be consistent with the process fluids and 316 SS shall be the minimum selected material.
All field transmitters and valve electro-positioners shall be electronic microprocessor based
Smart type, with HART communication protocol.
All field transmitters shall have local indication. Threshold function shall be based on
analogue 4-20 mA signals. Therefore, transmitters shall be used instead of switches.
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
19.0
20.0
CABLING
All cables shall be of tinned stranded copper conductors with EPR or HF-EPR insulation and
LSHF inner sheath, Steel Wire Braided (SWB) armoured (for outdoor) and LSHF outer
sheath, thermosetting compound to SHF2.
All cables shall be flame retardant as per IEC 60332. Cables for FGS and ESD signals and
other signals relating to emergency/essential services shall also be fire resistant as per IEC
60331 and shall have a fire resistant layer between the tinned copper conductor and extruded
insulation of MICA glass tape material.
Cables for analogue signals shall be individually and overall shielded for signal noise
reduction. Cables for discrete volt-free contacts shall be overall shielded only. Discrete 24
VDC power signals shall be without shield (screen).
All cables shall be manufactured in accordance with IEC 60092-350, 60092-351, 60092-353,
60092-359 and 60092-376. All cables shall be type tested and certified by an independent
testing authority.
Cross section for copper conductors shall be as follows:
Power cables (i.e. for solenoids, lamps, 24VDC interface signals, etc.): 2.5 mm
All cable glands and plugs/stoppers (for unused cable entry holes) shall be of stainless steel
or marine electro-nickel plated brass. Cable glands shall be certified EExd with ingress
protection IP 56 according to IEC 61892.
All junction boxes shall be of 316 SS construction with bottom entries. Separate junction
boxes shall be provided for DCS, ESD and FGS signals. Junction boxes shall also be
segregated for IS and Non-IS signals, analogue, digital and powered digital signals for these
systems.
The IS and non-IS cables shall be routed separately.
Cable entry shall be from the bottom (or side) of outdoor instrument and junction box
according to IEC 61892.
All outdoor cable trays/ladders shall be made from 316 SS. Vertical distance between
tray/ladder tiers shall not be less than 300 mm.
Multi Cable Transits (MCT) shall be used for cable penetration in order to maintain hermetic
levels and zone classification e.g. from hazardous area to non-hazardous area.
21.0
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
Internal widths of ladders shall be 150, 300, 450, 600 or 900mm unless specified otherwise.
For perforated cable trays the widths shall range from 50 to 300 mm. All Cable trays shall be
with cover and fastened by suitable nuts and bolts.
All cable trays/ ladders shall be treated for Humidity and test shall be as specified in IEC
61537. Electromagnetic Compatibility (EMC) shall be such that in normal use all items shall
be passive with respect to electromagnetic immunity and emission. The cable tray/ ladder
interior and exterior surfaces shall be free from sharp edges and other projections, which
could cause damage to cables. Perforation base area classification for trays shall be Class B
as per IEC 61537), unless specified otherwise.
All sections of metallic cable runway shall be bonded together between sections and have
equipotential bonding. Bonding jumpers shall be stranded insulated copper wire of 6 sq. mm
minimum (or 14 AWG), unless otherwise specified. All end sections of metallic cable runway
shall be connected to Platform Safety earth at either ends (by 25sq. mm earth wires).
22.0
23.0
24.0
DOC NO.
1014-BKTNG-IN-RPT-0001
REV. NO.
Instrument Type
Process
connection
Pneumatic
connection
Electronic Transmitters
Pneumatic Positioners
NPTF or
NPTF
Valve actuators
3/8 NPTF or
NPTF
NPTF or
NPTF
Pressure Gauges
NPTM
Pressure Gauges
( Sealed)
DN 50 Flanged
Temperature
instruments (on
Thermo well)
NPTM
Thermo well
DN 40 Flanged,
DN 50 flanged on
vessel
Level InstrumentsDisplacer
DN 50 Flanged
ISO M20
Rating, Facing
and finish as
per Datasheet.
Radar Level
Instruments
DN 50- DN 100
Flanged ( Based
on Vessel nozzle )
ISO M20
Rating, Facing
and finish as
per Datasheet
Level Gauges
DN 50 or DN 25
Flanged on
Vessels,
Rating, Facing
and finish as
per Datasheet.
10
NPTF
11
Diaphragm seal
Instruments
DN25- DN 80
Flanged
ISO M20
Rating, Facing
and finish as
per Datasheet.
Manifolds (refer
datasheets)
Electrical
Connection
Remarks
ISO M20
ISO M20
Rating, Facing
and finish as
per Datasheet.
Notes:
1. For any other instruments not referred above, connection shall be as per individual
requirement specified in the data sheets.
2. All flanged connections shall be to ASME.