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Goltens

INSTRUCTION MANUAL
AND SPAREPART LIST

Oslo AS

FOR GOLTENS HIGH


PRESSURE PUMP TYPE G1400 HP
Technical information
Weight:
Dimension:
Max oil pressure rating (2 minutes):
Max continuous working
(pressure/automatic):
Max air drive pressure:
Working ratio air: oil
Output flow against 0 bar (kp/cm2):

Strmsveien 195-197, 0668 Oslo, Norway


Tel: +47 22 88 39 30. Fax: +47 22 88 39 31
E-mail: oslo@goltens.com
Web: http://www.goltens.com

approx. 15 kg
420 x 280 x 220
1400 bar
1050 bar
8 bar (Kp/cm2)
1:188
0,5 litre/min.

Part list
air driven hydraulic pump M-188
Ordering code: 72-10 XX (XX = pos.no.) Example pos. 16: 72-1016
72-1079: Packingset air: 21, 22, 23, 24, 26, 29, 31, 33, 34, 36, 39
72-1080: Packingset hydr.: 44, 49, 49B, 50, 53, 61, 61B.
72-1001
Hand pump kit
(sold complete only)

72-1077
Outlet valve

72-1078
Relief valve
(sold complete only)

72-1076
Inlet valve
2

ITEM (Before 1975)

ITEM (After 1975)

DESCRIPTION

ITEM (Before 1975)

ITEM (After 1975)

DESCRIPTION

721001A

721001A
721011
721012
721014
721015
721016
721017
721018
721019
721020
721021
721022
721023
721024
721025
721026
721027
721028
721029
721030
721031
721032
721033
721034
721036
721037
721038
721040

Hand pump kit


Lock washer
Nut
Screw
Lock washer
Exhaust cap
Exhaust cap
Muffler plate
Sleeve
Spool
O-ring
O-ring
O-ring
O-ring
Plug
O-ring, 814-3
Spring
Valve pilot
O-ring
Tube
O-ring
Air cap
O-ring
O-ring
O-ring
O-ring
Air piston w/plunger
Spring support

40
36

721041
721042
721043
721044
721048
721049
721049 B
721050
721051
721053
721054
721056
721057
721059
721060
721061
721061 B
721068
721069
721072
721075
721076
721077
721078
721079
721080

Return spring
Air barrel
Fitting
O-ring
Spacer
Bearing
Back up
Seal
Outlet fitting
O-ring
Spring
Shank
Ring
Spring
Ball
Seat
Seat
Ball
Ball
O-ring
Body
Inlet value
Outlet value
Relief valve
Packing set air
Packing set hydr.

2
3
13
14
4
26
1
25
5
27
6
7
8
9
10
11
12
34
32
31
33
38
39

20
18
16
17
45

41

19

Part list G 1400 HP


Ordering code: 72-11XX (XX=pos.no.)
Example pos. 16: 72-1116

ITEM

DESCRIPTION

ITEM

DESCRIPTION

72-1101
72-1101A
72-1101B
72-1101C
72-1101D
72-1102
72-1103
72-1105
72-1106
72-1107
72-1109
72-1110
72-1111
72-1111A
72-1112
72-1113
72-1114
72-1115
72-1116
72-1117
72-1118
72-1119
72-1120
72-1121
72-1122
72-1122B
72-1123
72-1124
72-1125
72-1126
72-1127
72-1127A
72-1127B
72-1127C
72-1128
72-1129
72-1130
72-1130A
72-1131
72-1131A
72-1132
72-1133
72-1137
72-1138
72-1139
72-1140
72-1141
72-1142
72-1143

Valve 120A
Nut
Washer
Adapter
HP tube
Adapter
Ring
Plate
Adapter
Tube
Washer
Screw
Manifold 6800
Manifold 8430
Screw
HP tube
Quick coupling oil male
Adapter
HP tube
Lock-nut
Suction pipe
Washer
Sounding rod
Gasket
Filter
Screws (2 pcs)
HP hose 3 m
Gasket
Handle
Screw
Clips
Screw
Screw
Nut
Screw
Screw
Air pressure plate
Plate push/pull
Air pressure regulator
Ring
Nipple
Elbow
Screw
Bracket
Quick coupling air male
Quick coupling air female
Elbow
Tube
Elbow

72-1144
72-1145
72-1146
72-1147
72-1148
72-1149
72-1150
72-1151
72-1152
72-1152A
72-1152B
72-1153
72-1154
72-1154A
72-1154B
72-1155
72-1159
72-1160
72-1162
72-1163
72-1164
72-1166
72-1167
72-1168
72-1170
72-1172
72-1173
72-1174
72-1175
72-1176
72-1176B
72-1176C
72-1177
72-1178
72-1179
72-1180
72-1183
72-1184
72-1185
72-1191
72-1193
72-1194
72-1197
72-1198
72-1183A
72-1184A
72-1184B
72-1184C

Valve air 150A


Plate air stop valve
Elbow
Tube
Elbow
Elbow
Tube
Elbow
Manometer 0-10 bar
Screws (3 pcs)
Display pane
Plate air/oil pressure
Manometer 0-1500 bar M-6800
Screws (3 pcs)
Display pane
Plate oil pressure
Manometer 0-1500 bar M-8430
Air pressure regulator complete
Lable
Plate max working pressure
Plate pure hydraulic oil
Quick coupling female
Hose 2 m
Hose clip
Air/hydraulic pump M188
Cabinet
Oil tank
Pump complete M-8430
Nipple
Pump complete M-6800
Pump for exchange
Pump for exchange (seawater)
HP hose 1,5 M
HP hose 6,0 M
HP hose 1,0 M
HP hose 2,0 M
Quick coupling male
Quick coupling female
HP distributor
Gasket
Adapter
Gasket
Screw
Screw
Enerpac Male
Enerpac Female
Adapter (HP-hose/female)
Adapter (HP hose/male)

Instruction manual
1.

Fill oiltank with approx. 4l. pure hydraulic oil


through pos. no. 22.

2.

Connect air hose to pos. 39. Max. air pressure


8 bar or 115 PSI.

3.

Circulate oil in pump unit by opening air stop


valve pos 44 and oil release valve pos 01.

4.

Preset desired oil pressure with air pressure


regulator pos 31 according to corresponding
scale on air manometer pos 52. Always
preset this lower than the actual needed
pressure.

5.

6.

Connect high pressure hose from hydraulic


tool to pos. 14, then close oil release valve
pos. 01.

7.

Close bleeding screw on hydraulic tool and


pressure will rice. Watch oil pressure manometer pos. 54 and make final adjustments
with air pressure regulator pos. 31 to obtain
the desired oil pressure. The G- pump will
now automatically keep the pressure
even with a minor leakage in the hydraulic
system.

8.

If not sufficent air pressure is available to obtain


the desired oil pressure, use the hand
pump in addition.

9.

The safety valve is adjusted in accordance


with the release pressure shown on the
label attached to the back side of G-pump.

10. Pos. 12 is a high pressure outlet for eventual


extra manometer or extra high pressure hose.
Thread in bore M 16 x 1,5 with a 5 mm
diam. seat 600.

If bleeding is necessary, circulate oil through


hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on
pump unit.

Oiltype: Hydraulic oil Rando 32.


Your G-pump is a precision tool and we advice
you to use and store it accordingly.
Pos. 31. Air regulator.
Pos. 54. High pressure man.
Hand pump.
Pos. 01. Oil release valve
Pos. 44. Air stop valve.
Pos. 52. Air pressure man.

Pos. 39. Air connection.


Pos. 20. Return oil connection.

Pos. 70. High pres. pump.


Hand pump lever

Pos. 14. High pressure outlet.


Pos. 12. Extra high
pressure outlet.

Pos. 22. filler


breather filter

Menu

The services listed below are all carried out by in house equipment and expertise. Our management is capable and experienced in tying these services together in small and large projects to
suit the owners needs. For other services not listed, we co-operate with specialized companies
so the owner can select to have one main contractor to tie the project together.

specialized services

Crankshaft Grinding
in Situ
in Workshop
Line Boring of Engine Bed Plates

Landing Surfaces in Situ


Alignment and Chocking
Laser based alignment
Broken Stud Removal

Cylinder Heads
Pistons
Turbochargers
Governors

Hydraulic Pumps
Fuel equipment
Miscellaneous parts
Spare parts for Aker cranes

Automation Systems
Electrical Systems
Hydraulic Systems
Steel Structures
Pipelines
Blasting & Painting
Cleaning
Staging
Service on Aker cranes (and others)

in Situ or in Workshop
reconditioning services

Centrifugal Casting of White Metal Bearings


Fuel Injectors and Pumps
Connecting Rods
Exhaust Valves / Seats
trading/supply

MKK and Alfa Laval Separator Spares


Bearings
Diesel engine parts
Piston Rings
repair services

(including voyage repairs)

Diesel Engines
Steam Turbines
Shaft Lines
Propellers & Rudders
Winches
Valves, Pumps, COW Machines
Hatch covers
Ro/Ro Equipment

Goltens
Bl.nr. 916. PRINFO Kolbotn. 200. 02/06

Group
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telephone
+(47) 22 88 39 30
+(31) 10 416 79 00
+(1) 718 855 7200
+(1) 305 576 4410
+(1) 310 549 2550
+(852) 2775 0161
+(65) 6861 5220
+(971) 4 324 1642
+(62) 21640 8091
+(86) 21 3307 0700
+(65) 863 3550
+(60) 377 258 203
+(973) 17 466 145

telefax
+(47) 22 88 39 31
+(31) 10 416 57 12
+(1) 718 802 1147
+(1) 305 576 3827
+(1) 310 549 1350
+(852) 2772 6054
+(65) 6861 1037
+(971) 4 324 1019
+(62) 21640 1150
+(86) 21 3307 5700
+(65) 863 3561
+(60) 377 258 135
+(973) 17 673 466