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Autoria: Antonino Salvatierra

Tema 02
Planejamento e Controle da Produo (PCP)

7HPD
Planejamento e Controle da Produo (PCP)
Autoria: Antonino Salvatierra

Como citar esse documento:

SALVATIERRA, Antonino. Planejamento e Controle da Produo: Planejamento e Controle da Produo (PCP). Caderno de Atividades. Anhanguera
Publicaes: Valinhos, 2014.

ndice

CONVITELEITURA
Pg. 3

ACOMPANHENAWEB

PORDENTRODOTEMA
Pg. 4

Pg. 5

Pg. 7

Pg. 9

Pg. 9

Pg. 10

Pg. 11

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SRUWXJXHVDRXTXDOTXHURXWURLGLRPD

CONVITELEITURA
Contedo
C

Nesta aula, voc estudar:

 Conceito de PCP.
 Finalidade e funes do PCP.
 Princpios fundamentais do PCP.

Habilidades
$RQDOYRFrGHYHUiVHUFDSD]GHUHVSRQGHUDVVHJXLQWHVTXHVW}HV
 Qual a importncia do planejamento e controle da produo?
 Quais os princpios fundamentais do PCP?
 Quais so as prioridades do PCP?

PORDENTRODOTEMA
Planejamento
Pl
j
e Controle
C
l da
d Produo
P d
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o controle de todas as operaes da cadeia produtiva.
'HVGHPHDGRVGHFRPRLQtFLRGDJOREDOL]DomRDVHPSUHVDVEUDVLOHLUDVSDVVDUDPDFRPSHWLUFRPSURGXWRYLQGRGR
RXWURODGRGRPXQGRRTXHIH]RVLVWHPDSURGXWLYRVRIUHUDOJXPDVDOWHUDo}HVWUDQVIRUPDQGRHPQRYDVIRUPDVGHSURGX]LU
2VFOLHQWHVSDVVDUDPDVHUPDLVH[LJHQWHVHFRPHoDUDPDWHUPDLVGRPtQLRVREUHDFRPSUDHDVHPSUHVDVWLYHUDPTXH
VHDGHTXDUFRQIRUPHRLQWHUHVVHGRPHUFDGRRXHVWDULDPIRUDGHOH
'LDQWHGHVVHFRQWH[WRpTXHHQWUDDSURGXomRFRPXPQRYRGHVDRGHSURGX]LUSURGXWRVHVHUYLoRVTXHWHQKDPDLRU
FUHGLELOLGDGHHTXDOLGDGH1DUHDOLGDGHWRGDVDVHPSUHVDVTXHSHQVDPHPPDQWHUVHFRPSHWLWLYDGHYHVHSUHRFXSDUHP
SURGX]LUSURGXWRVTXHDWHQGDPDVQHFHVVLGDGHVGHVHXVFOLHQWHV
2VLVWHPDSURGXWLYRFRPHVVDVPXGDQoDVWHYHTXHVHDGDSWDUFULDQGRVLVWHPDVPDLVH[tYHLVDGDSWDQGRPXGDQoDVFRP
PDLVUDSLGH]HSURFXUDQGRSULRUL]DURlead timeHPVHXVFRQWUROHVGHVGHVXDJHVWmRGHHVWRTXHDWpDGLVWULEXLomRGRVVHXV
SURGXWRVSDUDDWHQGHUFRPRPHQRUWHPSRSRVVtYHOHFRPPHQRUSUHoRRVHXFRQVXPLGRUQDO
2SODQHMDPHQWRHFRQWUROHGDSURGXomRYrPDWHQGHUFRPHFLrQFLDHHFiFLDDH[LJrQFLDGHXPPHUFDGRH[WUHPDPHQWH
FRPSHWLWLYR3RVVXLDOJXPDVIHUUDPHQWDVTXHDMXGDPTXDOTXHURUJDQL]DomRDGHQLUTXDOpRVHXSDSHOHRVHXSODQRHP
WRGDVDVHVIHUDVGDSLUkPLGHGDDGPLQLVWUDomRHVWUDWpJLFRWiWLFRRSHUDFLRQDO23ODQHMDPHQWRH&RQWUROHGD3URGXomR
3&3GHYHHVWDUDOLQKDGRFRPRVREMHWLYRVHDVHVWUDWpJLDVGDRUJDQL]DomRWHQGRHPYLVWDTXHVmRPHWDVGHFXUWRPpGLR
HORQJRSUD]RDVHUHPDOFDQoDGDV23&3ID]SDUWHGHXPSURFHVVRFRQWHPSRUkQHRGHFRPSHWLWLYLGDGHTXHYHPVHQGR
DSHUIHLoRDGRYLVDQGRjEXVFDFRQWtQXDSHODH[FHOrQFLDGDTXDOLGDGHHPWRGRVRVSURFHVVRVSURGXWLYRVGDHPSUHVD3DUD
TXHR3&3IXQFLRQHDGHTXDGDPHQWHHPXPDHPSUHVDpSUHFLVRTXHHVWHMDLQWHJUDGRFRPRVGHPDLVGHSDUWDPHQWRVFRPR
QDQoDVPDUNHWLQJ5HFXUVRV+XPDQRVTXHVmRGHSDUWDPHQWRVTXHHVWmROLJDGRVGLUHWDPHQWHFRPDSURGXomR(VVD
LQWHJUDomRGHYHDFRQWHFHUGHIRUPDUiSLGDHVHJXUDSRLVVmRLQIRUPDo}HVTXHHQYROYHPGHVGHDVROLFLWDomRGHXPSHGLGR
GHFOLHQWHDWpDHQWUHJDGRSURGXWRDFDEDGR

ACOMPANHENAWEB
O Sistemas
Os
S
de Planejamento e Controle
C
da Produo e o Ambiente: Uma
Perspectiva Histrica
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Disponvel em: KWWSZZZVLPSHSIHEXQHVSEUDQDLVDQDLVBDUWLJRVSGI!$FHVVRHPMXO

O Planejamento e Controle da Produon Indstria de Revestimentos

Cermicos.
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Disponvel em: KWWSZZZDEHSURRUJEUELEOLRWHFD(1(*(3B(3')!$FHVVRHPMXO

Princpios fundamentais do PCP - Planejamento e Controle da Produo.

Disponvel em: KWWSFDGHUQRHLGHLDVEORJVSRWFRPEUSULQFLSLRVIXQGDPHQWDLVGRSFSKWPO!. Acesso
HPMXO

Processo Produtivo Industrial - Acar e Etanol (Brasil)

 (VWH YtGHR DSUHVHQWD R 3URFHVVR GH 6LVWHPD GH 3ODQHMDPHQWR GH SURGXomR GH $o~FDU H
(WDQROQR%UDVLO
Disponvel em: KWWSZZZ\RXWXEHFRPZDWFK"Y JSW34;N*OZF IHDWXUH UHODWHG!$FHVVRHPMXO

ACOMPANHENAWEB
Processo de Produo do Ao.
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Disponvel em: KWWSZZZ\RXWXEHFRPZDWFK"Y YUJ4DT<,8 IHDWXUH UHODWHG!$FHVVRHPMXO

Linha de montagem de um avio.

 (VWHYtGHRPRVWUDFRPRIXQFLRQDQDSUDWLFDXPD/LQKDGHPRQWDJHPGHXPDYLmR
Disponvel em: KWWSZZZ\RXWXEHFRPZDWFK"Y G3+MZZR IHDWXUH UHODWHG!$FHVVRHPMXO

AGORAASUAVEZ
Instrues:
$JRUDFKHJRXDVXDYH]GHH[HUFLWDUVHXDSUHQGL]DGR$VHJXLUYRFrHQFRQWUDUiDOJXPDVTXHVW}HVGHP~OWLSOD
HVFROKDHGLVVHUWDWLYDV/HLDFXLGDGRVDPHQWHRVHQXQFLDGRVHDWHQWHVHSDUDRTXHHVWiVHQGRSHGLGR

Questo 1
$HFLrQFLDRFRUUHQDDGHTXDGDXWLOL]DomRGHUHFXUVRVHPSUHVDULDLV$VVLPFRPHQWHVREUH(FiFLD

Questo 2
0DUTXHSDUDHFLrQFLDHSDUDHFiFLD
QIDVHQRVQV

3UHRFXSDomRFRPPpWRGRVHSURFHGLPHQWRV 

QIDVHQRVPHLRV 

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0HOKRUDSOLFDomRGRVUHFXUVRV 

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([HFXWDUDWDUHIDTXHpLPSRUWDQWH

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$WLQJLUREMHWLYRV

5HVROYHUSUREOHPDV

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-RJDUEHPIXWHERO

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3DVVDUGHDQR

Questo 3
(VFUHYDTXDOpDQDOLGDGHSULQFLSDOHREMHWLYDGHVHUWHU3&3HPXPDHPSUHVD"

AGORAASUAVEZ
Questo 4
&RPHQWHVREUHDVLQWHUUHODo}HVGR3&3FRPDVGHPDLViUHDVGDHPSUHVD

Questo 5
'HWHUPLQHTXDLVVmRDVSULQFLSDLViUHDVTXHVHLQWHUUHODFLRQDPFRPDVGHPDLViUHDVGDHPSUHVDQRSURFHVVRGR3&3

Questo 6
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mentais tanto para o controle como para o planejamento.
&LWHTXDLVVmRRVSULQFtSLRVGHVFULWRVGHXPDIRUPDVLPSOHVHREMHWLYDSRU&KLDYHQDWR

Questo 7
'HQWUHRVSULQFtSLRVFLWDGRVSRU&KLDYHQDWRHGHDFRUGRFRPVHXFRQKHFLPHQWRH[SOLTXHSRUTXHSDUDTXHHFRPRVmR
XWLOL]DGRVHVVHVSULQFtSLRVQR3ODQHMDPHQWRH&RQWUROHGD3URGXomR

Questo 8
'HWHUPLQHTXDLVVmRDVSULRULGDGHVGR3&3"

Questo 9
4XDOIRLRHQWHQGLPHQWRTXHYRFrREWHYHTXDQGRVHWUDWDGDHFLrQFLDHHFiFLDQDSURGXomR"

AGORAASUAVEZ
Questo 10
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Controle na Produo?

FINALIZANDO
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'
L G
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OG
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GHDSUHQGHUQRYRVFRQFHLWRVHSHUFHEHUDLPSRUWkQFLDGHVHWHUXPSODQHMDPHQWRHFRQWUROHGDSURGXomRDWXDQWHSDUD
VHPDQWHUFRPSHWLWLYD3HUFHEHXTXHRVDXWRUHVGHIHQGHPTXHRVJHUHQWHVHJHVWRUHVGHYHPSULRUL]DUR3&3GHQWURGH
DOJXQVIDWRUHVUHOHYDQWHVFRPRTXDOLGDGHFRQDELOLGDGHFXVWRHH[LELOLGDGH

REFERNCIAS
%$//285+Gerenciamento da Cadeia de Suprimentos:SODQHMDPHQWRRUJDQL]DomRHORJtVWLFDHPSUHVDULDOHG3RUWR
$OHJUH%RRNPDQ
&+,$9(1$72,GDOEHUWRPlanejamento e Controle da Produo(G%DUXHUL630DQROH
&+,1*+<Gesto de Estoque na Cadeia de Logstica IntegradaHG6mR3DXOR$WODV
*21d$/9(63DXOR6HUJLRAdministrao de materiais5LRGH-DQHLUR&DPSXV
3,5(66LOYLR5,Gesto da cadeia de suprimentos6mR3DXOR$WODV
6/$&.1LJHO&+$0%(566WXDUW-+2167215REHUWAdministrao da Produo6mR3DXOR$WODV

GLOSSRIO
Avaliao:WpFQLFDGHDIHULomRGHUHVXOWDGRVUHDOL]DGDSRUPHLRGDFRPSDUDomRGRVUHVXOWDGRVREWLGRVFRPSDUkPHWURV
GHGHVHPSHQKRSUHHVWDEHOHFLGRVDSOLFDQGRVHFULWpULRVSUySULRVFRPRREMHWLYRGHFRQKHFHUGLVSrQGLRVFDUDFWHUtVWLFDV
HWHQGrQFLDVGHGHWHUPLQDGDVLWXDomRGLDQWHGRPDLRURXPHQRUDMXVWDPHQWRFRPRSDGUmRGHGHVHPSHQKRGHQWURGH
XPDHVFDODGHYDORUHVTXHGHYHUHHWLUDDSUR[LPDomRDRVREMHWLYRVGHVHMDGRV
Capacidade de Produo:pDWD[DGHSURGXomRPi[LPDGHXPDRUJDQL]DomR7DPEpPFKDPDGDGHFDSDFLGDGHHIHWLYD
Estocagem (Storage):pXPDGDVDWLYLGDGHVGDDUPD]HQDJHP7UDWDVHGHXPDGDVDWLYLGDGHVGRX[RGHPDWHULDLV
HPXPDUPD]pPHRORFDOItVLFRGHVWLQDGRjORFDomRHVWiWLFDGRVPDWHULDLVSURGXWRV'HQWURGHXPDUPD]pPSRGHP
H[LVWLUYiULRVORFDLVGHHVWRFDJHPHQGHUHoRV
Flexibilidade: a facilidade de um sistema ou processo em ser manejado, a aptido para vrias coisas ou aplicaes.
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DGDSWDUHPVHDDOWHUDo}HVHVROLFLWDo}HVGHPHUFDGR
Inventrio:HVWRTXHVRXLWHQVTXHVHUYHPSDUDGDUVXSRUWHjSURGXomRPDWpULDSULPDLQVXPRVHPDWHULDLVHPSURFHV
VRDWLYLGDGHVGHDSRLRLWHQV052VXSULPHQWRVGHPDQXWHQomRUHSDURHRSHUDomRHDWHQGLPHQWRDRFOLHQWHSURGX
WRVDFDEDGRVHVREUHVVDOHQWHV
Misso:pDUD]mRGHVHURHVFRSRGHXPDRUJDQL]DomRHPTXHVHHVWDEHOHFHRFRPSURPLVVRGRQHJyFLRFRPRV
FOLHQWHV'HOLPLWDDLQGDDVDWLYLGDGHVUHTXHULGDVSDUDRFXPSULPHQWRGHVWHFRPSURPLVVR
Negcio:HQWHQGHVHSRUQHJyFLRXPHPSUHHQGLPHQWRTXHYLVDOXFURQRTXDORVULVFRVDSyVDQiOLVHSUpYLDIRUDPFRQ
VLGHUDGRVVXSRUWiYHLVHSURSRUFLRQDLVDRHVIRUoRQHFHVViULRDRVUHFXUVRVLQYHVWLGRVHDRUHWRUQRHVSHUDGR(PJHVWmR
GDTXDOLGDGHXPQHJyFLRpXPFRQMXQWRGHSURFHVVRVPHLRVGHVWLQDGRVDJHUDUSURGXWRVQVRXVDtGDVVREDIRUPD
GHEHQVHRXVHUYLoRVGHIRUPDDDWHQGHUjVQHFHVVLGDGHVGRVFOLHQWHVGDRUJDQL]DomRLQWHUQRVHRXH[WHUQRV
PCP: Planejamento e Controle da Produo.
Tarefa:pDSDUFHODGHXPDRSHUDomRTXHFDUDFWHUL]DDTXDQWLGDGHGHWUDEDOKRHDUHVSRQVDELOLGDGHGHXPFDUJRQD
LQIUDHVWUXWXUDGHXPDRUJDQL]DomReRFRQMXQWRGHDWLYLGDGHVLQWHUOLJDGDVH[HUFLGDVHPGHWHUPLQDGRSRVWRGHWUDEDOKR
YLVDQGRFXPSULUXPDHWDSDGHXPSURFHVVR&RQVWLWXLDXQLGDGHPtQLPDGHWUDEDOKRTXHGHYHVHUDWULEXtGDDXPWUD
EDOKDGRUGHSRLVGHEHPHVWXGDGDFDUDFWHUL]DGDHFRQKHFLGDQDVTXHVW}HVUHODWLYDVDTXDQWLGDGHTXDOLGDGHWHPSRH
velocidade, para permitir justa avaliao e remunerao.



GABARITO
Questo 1
Resposta: $HFiFLDVLJQLFDRDOFDQFHGRVREMHWLYRVSURSRVWRSHODHPSUHVDHVHUHODFLRQDDRVQVGRVREMHWLYRVD
serem alcanados.
Questo 2
Resposta:
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QIDVHQRVPHLRV

3UHRFXSDomRFRPPpWRGRVHSURFHGLPHQWRV 

3UHRFXSDomRFRPUHVXOWDGRV

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Questo 3

Resposta: $VVHJXUDUDREWHQomRGDPi[LPDHFLrQFLDHHFiFLDGRSURFHVVRGHSURGXomRGDHPSUHVD
Questo 4
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dispe para atender a produo.



Questo 5
Resposta: UHD GH HQJHQKDULD TXH DWXD GHQWUR GD SURJUDPDomR SDUD XWLOL]DomR H IXQFLRQDPHQWR GH PiTXLQDV H
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GHFRPSUDVYHULFDQGRSDUDTXHWXGRTXHIRLSURJUDPDGRQDSURGXomRSRVVDVHUDWHQGLGRUHDGH5HFXUVRV+XPDQRV
GHQWURGRSURJUDPDGHSURGXomRDWHQGHUDPmRGHREUDTXHVHUiXWLOL]DGDSDUDDSURGXomRGRVSURGXWRVRXVHUYLoRV
HVWDEHOHFHQGRHGLVSRQLELOL]DQGRSHVVRDVWUHLQDGDVHFDSDFLWDGDVSDUDGHVHQYROYHUDVDWLYLGDGHVHVWDEHOHFLGDVHP
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XWLOL]DomRQDSURGXomR
Questo 6
Resposta: 2VSULQFtSLRVTXHUHJHPRSODQHMDPHQWRVmR
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DGHTXDGRSRUTXHHVWHpIHLWRHPIXQomRGRREMHWLYRTXHVHSUHWHQGHDWLQJLU$QDOLGDGHGRSODQHMDPHQWRpGHWHUPLQDU
FRPRRREMHWLYRGHYHUiVHUDOFDQoDGR'HVVDIRUPDVHRREMHWLYRQmRIRUFODUDPHQWHGHQLGRRSODQHMDPHQWRVHUi
PXLWRYDJRHGLVSHUVLYR1RIXQGRRSODQHMDPHQWRFRQVWLWXLRPHLRSDUDDOFDQoDURREMHWLYRGHQLGR
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VLWXDo}HVLPSUHYLVWDV(PRXWUDVSDODYUDVFRPRRSODQHMDPHQWRVHUHIHUHDRIXWXURDVXDH[HFXomRGHYHSHUPLWLU
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2VSULQFtSLRVTXHUHJHPRFRQWUROHVmR
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VmRGHQLGRVQRSODQHMDPHQWRRXVHMDDQWHVGDH[HFXomRGRVWUDEDOKRVHGHYHPFODUDPHQWHVHUYLUGHFULWpULRSDUD
RIXWXURGHVHPSHQKR
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TXHDQGDPEHP$RFRQWUiULRRDGPLQLVWUDGRUSUHFLVDHVWDUDWHQWRjVFRLVDVTXHDQGDPPDORXVHMDjVH[HFXo}HV



'L]HVVHSULQFtSLRTXHRFRQWUROHGHYHVHFRQFHQWUDUH[FOXVLYDPHQWHVREUHDVVLWXDo}HVH[FHSFLRQDLVLVWRpVREUH
RVGHVYLRVPDLVLPSRUWDQWHVHQmRVREUHDVFRLVDVQRUPDLV
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6HRFRQWUROHQmRFRQGX]DQDGDHQWmRpPHOKRUHOLPLQiOR
Questo 7
Resposta:3RUTXr"3DUDTXH"&RPR"$HPSUHVDTXHWHPDSUHRFXSDomRGHJDUDQWLUHPDQWHUXPVHUYLoRRXSURGXWR
GH TXDOLGDGH GHYH WHU XP SODQR EHP GHQLGR GHVVHV SULQFtSLRV FRP D UHVSRQVDELOLGDGH GH SURJUDPDU FRQWURODU H
planejar suas atividades do PCP.
Questo 8
Resposta:$OJXPDVGDVSULRULGDGHVGR3&3SRGHPVHU
D4XDOLGDGH&RQDELOLGDGH&XVWR)OH[LELOLGDGH:KHHOZULJKW
E)OH[LELOLGDGHHQWUHJDTXDOLGDGHFXVWRLQWURGXomRGHQRYRVSURGXWRV6ZDPLGDVV
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G4XDOLGDGHYHORFLGDGHFXVWRH[LELOLGDGHFRQDELOLGDGH6ODFNHWDO
H4XDOLGDGHHQWUHJDFXVWRXQLWiULRH[LELOLGDGHLQRYDomR/HRQJHWDO
Questo 9
Resposta:$HFLrQFLDGHDSOLFDUDGHTXDGDPHQWHWRGRVRVUHFXUVRVSDUDIDEULFDomRGRSURGXWRRXVHUYLoRV$HFiFLD
pDOFDQoDURVREMHWLYRV3RUH[HPSORIDEULFDUWRGRVRVSURGXWRVGHQWURGRVSDGU}HVLVVRVHULDHFLrQFLD8PDHPSUHVD
SODQHMDFUHVFHUQRPHUFDGRRXVHMDHVVHVHULDVHXREMHWLYRVHFRQVHJXLUIRLHFD]
Questo 10
Resposta:8PDHPSUHVDTXHTXHLUDSHUPDQHFHUFRPSHWLWLYDSUHFLVDHVWDUFRPVHX3ODQHMDPHQWRH&RQWUROHGD3URGXomR
EHPDOLQKDGRFRPRVREMHWLYRVGDRUJDQL]DomRVHQGRDFRPSDQKDGRSHODGLUHomRWiWLFDTXHVHMDPDYDOLDGRVSRUPHLRGH
LQGLFDGRUHVGHGHVHPSHQKRPHGLQGRRVVHUYLoRVSUHVWDGRVSDUDJDUDQWLUDTXDOLGDGHGRVSURGXWRVQDLV(GHYHPDQWHU
DWLYDDUHODomRFRPWRGRVRVGHSDUWDPHQWRVID]HQGRDLQWHJUDomRGDVLQIRUPDo}HVHPWRGDVDVFDGHLDVGDORJtVWLFD