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ULC
Nominal Capacity Nominal I.D. Nominal Len. Thickness
1500
1000
1910
2.0
2500
1300
1900
2.5
5000
1300
3800
2.5
10000
2000
3190
4.0
15000
2500
3060
5.0
25000
2500
5100
5.0
35000
2500
7140
5.0
50000
2500
10200
5.0
50000
3000
7080
6.0
75000
3600
7370
7.5
100000
3600
9830
7.5
125000
3600
12290
7.5
Min. t
1.80
2.30
2.30
3.80
4.70
4.70
4.70
4.70
5.62
7.12
7.12
7.12
US units
ULC
Nominal Capacity Nominal I.D. Nominal Len. Thickness
397
39.3701
75.1969
0.0787
661
51.1811
74.8031
0.0984
1322
51.1811
149.6063
0.0984
2643
78.7402
125.5906
0.1575
3965
98.4252
120.4724
0.1969
6609
98.4252
200.7874
0.1969
9252
98.4252
281.1024
0.1969
13217
98.4252
401.5748
0.1969
13217
118.1102
278.7402
0.2362
19826
141.7323
290.1575
0.2953
26434
141.7323
387.0079
0.2953
33043
141.7323
483.8583
0.2953
Min. t
0.0709
0.0906
0.0906
0.1496
0.1850
0.1850
0.1850
0.1850
0.2213
0.2803
0.2803
0.2803
Min. t
0.0930
0.1230
0.1670
0.2400
0.2400
0.2400
0.2400
0.2400
0.2400
0.2400
0.2400
0.2400
UL-142
Head Bracing
Heads for tank diameters exceeding 72 inches must be 5/16" thick or be braced for UL-142
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
ULC
Capacity Range
790
3145
1530
6140
1730
6905
2650
10605
4200
16840
6280
25135
8950
35785
12270
49090
21210
84830
28220
112900
33670
134700
36640
146580
50270
200000
US units
Capacity Range
209
831
404
1623
457
1825
701
2803
1110
4451
1660
6644
2366
9459
3243
12976
5607
22424
7460
29844
8900
35607
9685
38747
13288
52868
ULC
Diamter Max. Length Thickness
39.3701
157.4803
0.0787
49.2126
196.8504
0.0984
51.1811
204.7244
0.0984
59.0551
236.2205
0.1181
68.8976
275.5906
0.1378
78.7402
314.9606
0.1575
88.5827
354.3307
0.1772
98.4252
393.7008
0.1969
118.1102
472.4409
0.2362
129.9213
519.6850
0.2756
137.7953
551.1811
0.2756
141.7323
566.9291
0.2953
157.4803
629.9213
0.3150
Min. t
0.0709
0.0906
0.0906
0.1102
0.1299
0.1496
0.1654
0.1850
0.2213
0.2606
0.2606
0.2803
0.2992
UL-142
Min. t Head Bracing
0.0930
0.1230
0.1230
0.1230
0.1670
0.2400
Yes
0.2400
Yes
0.2400
Yes
0.2400
Yes
0.2400
Yes
0.2400
Yes
0.2400
Yes
0.3650
Maximum capacity for UL-142 is 50000 gallon and 52868 gallon for ULC
Maximum diameter for UL-142 is 144 inches and 157.48 inches for ULC
Maximum length for UL-142 is 6 x diameter and 4 x diameter for ULC
Heads for tank diameters exceeding 72 inches must be 5/16" thick or be braced for UL-142
Diameter
36
48
64
64
64
64
84
96
96
96
96
108
108
120
120
132
132
132
132
144
Min. t
Head Bracing Min. t (ULC)
0.0930
0.0709
0.0930
0.0906
0.1230
0.1299
0.1670
0.1299
0.1670
0.1299
0.1670
NA
0.2400
Yes
0.1654
0.2400
Yes
0.1850
0.2400
Yes
0.1850
0.2400
Yes
0.1850
0.2400
Yes
0.1850
0.2400
Yes
0.2047
0.2400
Yes
0.2047
0.2400
Yes
0.2409
0.2400
Yes
0.2409
0.2400
Yes
0.2606
0.2400
Yes
0.2606
0.2400
Yes
0.2606
0.2400
Yes
0.2606
0.3650
NA
Secondary
Min. t (mm) Min. t (in)
2.30
0.0906
2.30
0.0906
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
2.80
0.1102
3.80
0.1496
3.80
0.1496
3.80
0.1496
3.80
0.1496
3.80
0.1496
3.80
0.1496
3.80
0.1496
Length
Capacity
48
211
72
564
72
1003
144
2005
216
3008
288
4011
168
4030
192
6016
256
8021
320
10026
384
12032
256
10152
300
11896
306
14981
408
19974
252
14928
336
19904
420
24880
510
30211
720
50758
ULC
Dia. SI
914
1219
1626
1626
1626
1626
2134
2438
2438
2438
2438
2743
2743
3048
3048
3353
3353
3353
3353
3658
Maximum capacity for UL-142 is 50000 gallon and 52868 gallon for ULC
Maximum diameter for UL-142 is 144 inches and 157.48 inches for ULC
Maximum length for UL-142 is 6 x diameter and 4 x diameter for ULC
Heads for tank diameters exceeding 72 inches must be 5/16" thick or be braced for UL-142
ULC
Nominal Capacity Diameter
15000
2500
25000
2500
50000
3500
60000
3500
70000
3500
90000
3500
125000
4000
150000
4000
175000
4000
Height
3060
5100
5200
6250
7300
9400
10000
12000
14000
Nominal Thickness
Shell t
Bottom t
Roof t
5.00
6.00
4.00
5.00
6.00
4.00
6.00
8.00
4.50
6.00
8.00
4.50
6.00
8.00
4.50
6.00
8.00
4.50
7.00
8.00
5.00
7.00
8.00
5.00
7.00
8.00
5.00
Minimum Thickness
Shell t
Bottom t
Roof t
4.75
5.75
3.80
4.75
5.75
3.80
5.75
7.75
4.30
5.75
7.75
4.30
5.75
7.75
4.30
5.75
7.75
4.30
6.75
7.75
4.75
6.75
7.75
4.75
6.75
7.75
4.75
Secondary Shell
Nom. t
Min. t
3.00
2.80
3.00
2.80
4.50
4.30
4.50
4.30
4.50
4.30
4.50
4.30
4.50
4.30
4.50
4.30
4.50
4.30
Note: Nominal thickness versus minimum thickness is not the same for vertical and horizontal tanks
(6 mm nominal in horizontal has 5.62 minimum while in vertical it would be 5.75)
UL-142
Nominal Capacity
3965
6609
13217
15860
18504
23791
33043
39651
46260
Diameter
98.4252
98.4252
137.7953
137.7953
137.7953
137.7953
157.4803
157.4803
157.4803
Height
120.4724
200.7874
204.7244
246.0630
287.4016
370.0787
393.7008
472.4409
551.1811
Minimum Thickness
Shell t
Bottom t
Roof t
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
.167/.240
0.2400
0.1230
.167/.240
0.2400
0.1230
NA
NA
NA
NA
NA
NA
All parts of shells more than 25' below top edge must be 0.240" for primary and 0.167" for secondary for UL-142
Maximum tank height is 35' for UL-142
ULC
Max. Capacity
Max. Dia.
4000
1500
10500
1500
30000
2100
50000
2500
135000
3500
175000
4000
Nominal Thickness
Shell t
Bottom t
Roof t
2.50
3.00
2.50
2.50
3.00
2.50
4.00
4.50
3.00
5.00
6.00
4.00
6.00
8.00
4.50
7.00
8.00
5.00
Minimum Thickness
Shell t
Bottom t
Roof t
2.30
2.80
2.30
2.30
2.80
2.30
3.80
4.30
2.80
4.75
5.75
3.80
5.75
7.75
4.30
6.75
7.75
4.75
Secondary Shell
Nom. t
Min. t
2.50
2.30
2.50
2.30
3.00
2.80
3.00
2.80
4.50
4.30
4.50
4.30
Note: Nominal thickness versus minimum thickness is not the same for vertical and horizontal tanks
(6 mm nominal in horizontal has 5.62 minimum while in vertical it would be 5.75)
UL-142
Max. Capacity
Max. Dia.
1057 59.0551
2776 59.0551
7930 82.6772
13217 98.4252
35686 137.7953
46260 157.4803
Minimum Thickness
Shell t
Bottom t
Roof t
0.0930
0.0930
0.0930
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
0.1670
0.2400
0.1230
All parts of shells more than 25' below top edge must be 0.240" for primary and 0.167" for secondary for UL-142
Maximum tank height is 35' for UL-142
Maximum Diameter is 4000mm for ULC
Maximum height is 4 x diameter for both UL-142 and ULC
Maximum capacity for UL-142 is 50000 gallon and 46260 for ULC
UL-142
UL-142 specifies material no thinner than 0.093" thick
to be used for all tanks. However, they must pass the
performance test specified in section 18 which is a
pressure test and a top load test.
UL-142
50000 gallons
Cannot exceed nominal rated capacity by
more than 10%
-0.5 psig to 1.0 psig
ULC-S601
100000 L (26400 gallons)
Cannot exceed nominal rated capacity by
more than 2.5%
-300 Pa (-0.04 psig) to 7 kPa (1.01 psig)
Stainless Steel
Gives allowable thicknesses which are
Makes no distinction between carbon
Thickness
thinner than carbon steel.
steel and stainless steel thicknesses.
Compartment Bulkheads If made of one piece construction, can be Must be double bulkheads.
single bulkhead. More than one piece
construction must be double bulkheads.
Bulkhead Thickness
Lifting Lugs
Not specified.
No limitations.
Manways
ULC-S601
Tested at 35 kPa (5 psig).
Monitoring Device
Not required.
Not required.
Other devices
None.
Painting
Not required.
UL-142
144"
6 times diameter
50000 gallons
Cannot exceed nominal rated capacity by
more than 10%
-0.5 psig to 1.0 psig
ULC-S601
4000 mm (157.48")
4 times diameter
200000 L (52868 gallons)
Cannot exceed nominal rated capacity by
more than 2.5%
-300 Pa (-0.04 psig) to 7 kPa (1.01 psig)
Material Grades
Stainless Steel
Thickness
Head Construction
Pressure Range
Compartment Bulkheads If made of one piece construction, can be Must be double bulkheads.
single bulkhead and be either flat flanged
or flat unflanged with bracing. More than
one piece construction must be double
bulkheads.
Bulkhead Thickness
Not less than 0.167" for diameters 76"
Thickness is based on the tank diameter.
and less and 1/4" for diameters over 76".
Tank Supports
Lifting Lugs
Not specified.
Not specified.
UL-142
No limitations.
Manways
Vacuum test
ULC-S601
Minimum distance between the center of
two fittings shall not be less than the sum
of their diameters.
Maximum of 6" pipe size above liquid
level. Maximum of 3" pipe size below
liquid level.
Fittings under 4" pipe size shall have
standard weight pipe. Fittings 4" to 10"
pipe size shall have Ex-Hvy pipe or shall
have standard weight pipe with reinforcing
pads. Fittings over 10" shall have
standard weight pipe with reinforcing
pads.
Fittings under 4" pipe size shall have a
wall thickness at least equal to the tank
wall thickness. Fittings 4" and greater
shall be minimum standard weight pipe
with reinforcing pads.
Not allowed.
Not allowed.
Not required.
UL-142
Not required.
Other devices
None.
Painting
ULC-S601
Vacuum monitoring devices are required
on double wall tanks. They must be
tested for 5 days prior to placing on the
tank and must be in place for the 5 day
tank test.
All double wall tanks must ship with a
minimum of 51 kPa (15" mercury)
vacuum on the interstice.
A gauge chart and gauge stick shall be
supplied with the tank. Tanks with dished
heads require special gauge charts be
supplied. Tanks equipped with a manual
fill pipe connection at the top of the tank
must ship with spill containment devices.
Not required.
Maximum Diameter is 4000mm (157.48") for ULC. UL-142 has a maximum of 144".
Maximum length is 4 x diameter for ULC and 6 x diameter for UL-142.
Maximum capacity for UL-142 is 50000 gallon and 52868 gallon (200000 L) for ULC.
Per UL-142 flat flanged heads greater than 72 inch diameter shall be either 5/16" thick or shall be braced.
5) Per UL-142 the actual tank capacity can exceed the nominal rated capacity by 10%. Per ULC the actual
capacity can exceed the nominal rated capacity by only 2.5%.
6) ULC requires lifting lugs and specifies the design in Figure 2. Figure 3 specifies the location of the lifting
lugs.
7) ULC specifies all steel shall have a minimum yield strength of 200MPa (29000 psi).
8) ULC specifies the minimum distance between the center of two fittings shall not be less than the sum of
their diameters.
9) ULC specifies the maximum size of any connection shall not be greater than 1/2 the tank radius.
10) ULC specifies that tank supports shall be designed in conformance with sound engineering practice. It
then gives some guidelines in Appendix E. Tanks 5000 L (1300 gallons) may have stabilizing brackets to
prevent rolling.
11) UL-142 specifies that primary and secondary tanks be air tested at 3 psig (21 kPa) minimum and 5 psig
(35 kPa) maximum. ULC specifies the minimum shall be 30 kPa (4-1/2 psig) and a maximum of 35 kPa
(5 psig) for tanks 1750 mm (69") in diameter and less. For tanks from 1750 mm to 3000 mm (118") in
diameter the minimum is 20 kPa (2.9 psig) and maximum of 30 kPa. From 3000 mm to 4000 mm
(157.48") in diameter the minimum is 10 kPa (1-1/2 psig) and maximum of 20 kPa.
12) UL-142 has an option to vacuum test the interstice at 13 inches of mercury for a minimum of 12 hours
with vacuum maintained at plus or minus 2 inches of mercury. This can be done instead of the pressure
test. ULC specifies that after the pressure test is completed, the interstice shall be tested with a
minimum vacuum of 51 kPa (15 inches of mercury) held for a period of 5 consecutive days with a drop of
vacuum not to exceed 9 kPa (2.65 inches of mercury). (This is different than the vertical tanks.)
13) ULC requires vacuum monitoring devices on double wall tanks be factory installed. Prior to installing the
monitoring device to the tank, it shall be assembled and pass the 5 day test specified above. It shall then
be attached to the tank for the tank 5 day test and can be used to measure the interstice performance.
14) ULC requires all double wall tanks be shipped with a minimum vacuum of 51 kPa (15 inches of mercury).
15) ULC requires a spill containment device be supplied with all tanks equipped with a manual fill pipe
connection at the top of the tank.
16) ULC requires all compartment tanks be made using double bulkheads only. UL-142 allows single
bulkheads if they are of one piece construction.
17) ULC requires a manway be installed in each compartment of a compartment tank or an access opening
be cut in each compartment and a cover plate welded in place per Appendix C. UL-142 requires a
manway in every tank or compartment that exceeds 5000 gallons. (This requirement is removed in the
new draft.)
18) ULC specifies that heads cannot be fabricated from more than 3 pieces. UL-142 allows 4 pieces on
heads 97 inches to 144 inches in diameter.
19) UL-142 specifies the flange depth on flat flanged heads to be 5 times the head thickness, but not less
than 1/2". ULC specifies it as being 6 times the head thickness, but not less than 25 mm (1 inch). For
tanks up to 1300 mm (51 inches) diameter the straight flange is 6 times the head thickness but not less
than 10 mm (0.394 inches).
20) ULC limits the size of threaded connections located below liquid level to a maximum of 3" pipe size.
UL-142
None
4 times diameter with a maximum of 35'
ULC-S601
4000 mm (157.48")
4 times diameter
Maximum Capacity
Actual Tank Capacity
50000 gallons
Cannot exceed nominal rated capacity by
more than 10%
-0.5 psig to 1.0 psig
Pressure Range
Material Grades
Stainless Steel
Thickness
Head Construction
Lifting Lugs
Not specified.
No limitations.
No additional requirements.
If anchor devices are required they must
be attached to the primary tank only.
UL-142
Schedule 40 pipe up to 12". Reinforcing
pads are not required.
Vacuum test
ULC-S601
Standard weight pipe for fittings in single
wall tanks. For double wall tanks the
minimum wall thickness is the thickness
of the primary tank shell. No reinforcing
pads are required.
Not allowed.
Not allowed.
None required.
Tested at 30 kPa (4.5 psig) minimum and
35 kPa (5 psig) maximum for tanks 1750
mm (69") diameter and less.
Monitoring Device
Not required.
Not required.
Other devices
None.
UL-142
No specifications.
Weak shell-to-roof
Painting
ULC-S601
Must be fabricated to the design in Figure
1. This specifies fitting sizes and
locations.
Not allowed.
None required. (If tank is coated,
recommends the bottom surface of the
tank not be coated if the tank is intended
to be in direct contact with grade without
integral cathodic protection.)
35 mm x 35 mm x 6 mm (1.38" x 1.38" x
0.236") for tanks up to and including 1500
mm (59") diameter. 55 mm x 55 mm x 6
mm (2.17" x 2.17" x 0.236") for tanks over
1500 mm diameter.
Manway Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
Item
Sizes
Other types
Limitations
UL-142
ULC-S601
24" to 36" (The new draft removes
Minimum 600 mm (24") diameter.
anything under 24".)
Reverse flanged manways allowed on the Allows other types as long as they are
top of the tank.
designed by a Registered Professional
Engineer. Manways must have
reinforcing pads.
None.
Design 9.1 is allowed on tanks up to
50000 L (13000 gallons). Design 9.2 is
required on all tanks larger than 50000 L.
Reinforcing Pads
Not required.
Machining
Not required.
Projections
Manway Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
Item
UL-142
Lift on Long Bolt Manway Minimum 1-1/2".
ULC-S601
Minimum 45 mm (1.77") between the face
of the flange and the bottom of the lip on
the cover.
Comparison of Manways
UL-142 and ULC-S601 Horizontal Aboveground Tanks
1) Per UL-142, manways in sizes from 16" to 36" may be used. Manways for ULC tanks must be a
minimum of 600 mm (24") diameter. (UL-142 draft deletes manways under 24".)
2) For manways installed on the top of the tank, UL-142 allows a reverse flanged manway. ULC does not
have this as part of their listing.
3) 24" manways per UL-142 are 28-1/2" OD with (24) 1/2" bolts on a 27" bolt circle. All material is 0.167"
minimum thickness. Per ULC, there are two different designs.
ULC design no. 9.1 is 750 mm(29.5") OD with (24) M16 (5/8") bolts on a 700 mm (27.5") bolt circle. The
flange and cover are 10 mm (.394") thick and the neck is 16 mm (.63") thick. The neck protrudes through
the flange and has to be machined. The gasket is a ring gasket.
ULC design no. 9.2 is 830 mm (32.68") diameter with (28) M20 (.79") diameter bolts on a 770 mm (30.32"
bolt circle. The flange and cover are 9.5 mm (.375") thick and the neck is 6 mm (.24") thick. The gasket
is a full face gasket.
4) ULC design no. 9.1 is allowed on tanks up to 50000 L (13000 gallon) capacity. Design 9.2 is required on
all tanks larger than 50000 L.
5) ULC requires reinforcing pads be installed on all manways in tanks or compartments greater than 50000
L (13000 gallon).
6) ULC requires reinforcing pads be installed on all manways located on the tank head for tanks 3000 mm
(118") in diameter and greater.
7)
ULC requires machining of all flanges and covers of manways that are located below the liquid level.
8) ULC allows a manway made of 6 mm (.24") thick material that has the flange and neck formed as one
piece to be used only above the high liquid level. The dimensions are the same as design 9.2.
9) ULC allows other manways as long as they are designed by a Registered Professional Engineer and the
manway must have a reinforcing pad.
10) UL-142 gives a minimum projection of 2" for tanks 72" in diameter and larger. ULC requires a projection
of 180 mm +/- 10 mm (7.09" +/- .394") for manways on the top of a tank and 80 mm +/- 10 (3.15" =/.394") for manways below the highest liquid level.
11) ULC allows a long bolt manway for emergency venting. The manway dimensions must meet the
requirements of design 9.1 or 9.2. The cover is to be 4.5 mm (0.177") thick with a straight flange 30 mm
+/- 5 (1.18" +/- 0.197") long. It uses 3 bolts seal welded to the cover and double lock nuts.
12) UL-142 long bolt manways are required to have 1/2 of the normal bolts installed in the manway.
13) ULC requires long bolt manway covers to have an open space of 45 mm (1.77") minimum between the
manway flange and the bottom lip of the manway cover.
Manway Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
Item
Sizes
Other types
Limitations
Reinforcing Pads
Machining
Dimensions for 24"
manway in shell.
Roof Manway
Dimensions
UL-142
24" to 36" diameter. (The new draft
removes anything under 24".)
ULC-S601
Minimum 500 mm (20") diameter for roof
manways. Minimum 600 mm (24")
diameter for shell manways.
Reverse flanged manways allowed on the Allows other types as long as they are
roof or shell of the tank.
designed by a Registered Professional
Engineer. Reinforcing pads are required.
None.
Manway Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
Item
UL-142
Lift on Long Bolt Manway Minimum 1-1/2".
ULC-S601
Minimum 58 mm (2.28") between the face
of the flange and the bottom of the lip on
the cover for manways with 600 mm
inside diameter.
Minimum 64 mm (2.52") between the face
of the flange and the bottom of the lip on
the cover for manways with 500 mm
inside diameter.
Comparison of Manways
UL-142 and ULC-S630 Vertical Aboveground Tanks
1) Per UL-142, manways in sizes from 16" to 36" may be used for manways. (UL-142 draft deletes all
manways less than 24"). Manways for ULC tanks must be a minimum of 500 mm (20") diameter for roof
manways and must be a minimum of 600 mm (24") diameter.
2) For manways installed on the roof of the tank, UL-142 allows a reverse flanged manway. ULC does not
have this as part of their listing. (UL-142 draft allows reverse flanged manway on the roof or shell of the
tank.)
3) 20" roof manways per UL-142 are 24-1/2" OD with (20) 1/2" bolts on a 23" bolt circle. All material is
0.167" minimum thickness. Per ULC, the roof manway must be 620 mm +/- 10 (24.41" +/- 0.394") OD
with (20) M12 (1/2") diameter bolts on 580 mm +/- 5 (22.84" +/- 0.197") bolt circle. All material is 6 mm
(0.24"). (UL-142 draft does not allow 20" manway.)
4) ULC requires roof manway neck to flange be welded. They do not indicate that a intergal formed neck is
allowed.
5) On roof manways, UL-142 shows a projection of 6". ULC shows a projection of 180 mm +/- 10 (7.09" +/0.394").
6) 24" manways for below liquid per UL-142 are 28-1/2" OD with (24) 1/2" bolts on a 27" bolt circle. Neck
material is 0.167" minimum thickness. (The UL-142 draft changes this to match Table 9.4). Flange and
cover thickness depends upon the height of the tank and is per Table 9.3. The cover thickness will range
from 3/8" to 1/2" thick and the flange thickness will range from 1/4" to 3/8" thick. Per ULC, there are two
different designs.
ULC design no. 8.2 is 750 mm(29.5") OD with (24) M16 (5/8") bolts on a 700 mm (27.5") bolt circle. The
flange and cover are 10 mm (.394") thick and the neck is 16 mm (.63") thick. The neck protrudes through
the flange and has to be machined. The gasket is a ring gasket.
ULC design no. 8.3 is 830 mm (32.68") diameter with (28) M20 (.79") diameter bolts on a 770 mm (30.32"
bolt circle. The flange and cover are 9.5 mm (.375") thick and the neck is 6 mm (.24") thick. The gasket
is a full face gasket.
7) ULC design no. 8.2 is allowed on tanks up to 50000 L (13000 gallon) capacity. Design 8.3 is required on
all tanks larger than 50000 L.
8) ULC requires reinforcing pads be installed on all manways in tanks greater than 50000 L (13000 gallon).
9) ULC requires machining of all flanges and covers of manways that are located below the liquid level.
10) ULC allows a manway made of 6 mm (.24") thick material that has the flange and neck formed as one
piece to be used only above the high liquid level. The dimensions are the same as design 8.3.
11) ULC allows other manways as long as they are designed by a Registered Professional Engineer and the
manway must have a reinforcing pad.
12) UL-142 gives a minimum projection of 2" for tanks 72" in diameter and larger. ULC requires a projection
of 180 mm +/- 10 mm (7.09" +/- .394") for manways on the top of a tank and 80 mm +/- 10 (3.15" =/.394") for manways below the highest liquid level.
13) ULC allows a long bolt manway for emergency venting. The manway dimensions must meet the
requirements of design 8.1, 8.2 or 8.3. The cover is to be 4.5 mm (0.177") thick with a straight flange 30
mm +/- 5 (1.18" +/- 0.197") long. It uses 3 bolts seal welded to the cover and double lock nuts.
14) UL-142 long bolt manways are required to have 1/2 of the normal bolts installed in the manway.
15) UL-142 has a requirement that if the manway is larger than 24" diameter and is below liquid it is to have
the dimensions and bolting per table 9.4 in addition to the thicknesses of table 9.3.
16) ULC requires long bolt manway covers to have an open space of 58 mm (2.28") minimum between the
manway flange and the bottom lip of the manway cover for manways with 600 mm inside diameter and an
open space of 64 mm (2.52") minimum with 500 mm inside diameter manways.
Manway Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
Item
Sizes
Other types
Limitations
Reinforcing Pads
Machining
UL-142
24" to 36" (The new draft removes
anything under 24".)
ULC-S601
Minimum 500 mm (20") diameter.
(However, paragraph 3.8.1 says it shall
be in accordance with Figure 5 which
calls for 600 mm (24").)
Reverse flanged manways allowed on the No other design allowed.
top of the tank.
None.
Allows only design 5.1.
Not required.
Required on all manways in tanks larger
than 50000 L. Required for all manways
installed on the side of the tank.
Not required.
Projections
Comparison of Manways
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
1) Per UL-142, manways in sizes from 16" to 36" may be used. (UL-142 draft deletes all manways less than
24") Manways for ULC tanks must be a minimum of 600 mm (24") diameter. (Paragraph 3.8.3 of ULC
says the inside diameter shall be greater than 500 mm. However, paragraph 3.8.1 says it shall be in
accordance with Figure 5 which calls for 600 mm.)
2) For manways installed on the top of the tank, UL-142 allows a reverse flanged manway. ULC does not
have this as part of their listing.
3) 24" manways per UL-142 are 28-1/2" OD with (24) 1/2" bolts on a 27" bolt circle. All material is 0.167"
minimum thickness. Per ULC, there is only one design that is acceptable. This is different than in the
horizontal specification.
ULC design no. 5.1 is 750 mm(29.5") OD with (24) M16 (5/8") bolts on a 700 mm (27.5") bolt circle. The
flange and cover are 10 mm (.394") thick and the neck is 16 mm (.63") thick. The neck protrudes through
the flange and has to be machined. The gasket is a ring gasket.
4) ULC requires reinforcing pads be installed on all manways in tanks greater than 50000 L (13000 gallon).
(The horizontal specification also says this applies to compartments greater than 50000 L. The
rectangular specification only mentions tank capacities exceeding 50000 L.)
5) ULC requires reinforcing pads be installed on all manways located on the tank sides.
6) The ULC rectangular specification does not allow for any other manway. This is different than for the
ULC horizontal tanks where ULC allows other manways as long as they are designed by a Registered
Professional Engineer and the manway must have a reinforcing pad.
7) UL-142 gives a minimum projection of 2" for tanks 72" in diameter and larger. ULC requires a projection
of 180 mm +/- 10 mm (7.09" +/- .394") for manways on the top of a tank and 80 mm +/- 10 (3.15" =/.394") for manways on the side of the tank.
11) ULC allows a long bolt manway for emergency venting. The manway dimensions must meet the
requirements of design 5.1. The cover is to be 4.5 mm (0.177") thick with a straight flange 30 mm +/- 5
(1.18" +/- 0.197") long. It uses 3 bolts seal welded to the cover and double lock nuts.
12) UL-142 long bolt manways are required to have 1/2 of the normal bolts installed in the manway.
13) ULC requires long bolt manway covers to have an open space of 100 mm (3.94") minimum between the
manway flange and the bottom lip of the manway cover. This is over twice as much as is required for
horizontal tanks and almost twice as much as is required for vertical tanks.
Welding Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
UL-142 limitations
None
No. 1
No. 2
No. 4
No. 6
None
None
Minimum lap is 1/2".
Maximum diameter = 65". Minimum overlap = 1/2"
for tanks 48" in diameter and less and 3/4" for
tanks over 48" diameter.
S5.2
S5.3
S5.4
S5.5
No. 3
S5.6
No. 5
ULC limitations
Maximum diameter = 1500 mm (59") and maximum
thickness = 4.5 mm (0.177")
None
None
(see Note 1)
Maximum diameter = 2500 mm (98.4") and maximum
thickness = 7 mm (0.276"). Minimum overlap = 12 mm
(0.473"). For longitudinal joints this joint must be located
within 135 degrees of top centerline (if saddles are on
the tank this joint shall be within 115 degrees of top
centerline). (see also Note 1) (Note 1 does not apply to
longitudinal seams if the inside lap is positioned down in
order to permit liquid to run out of the joint)
Minimum overlap is 12 mm (0.473"). Inside can be skip
welded 50 mm in 350 mm (2" in 14") or seal welded.
(see also Note 1)
Not allowed.
Note 1: All tanks 10000 L (2643 gallons) and larger shall have all inside longitudinal joints seal welded. They shall also have seal welding on the inside
bottom circumferential for the following lengths:
Up to 2000 mm (78.74") diameter
1000 mm (39.37")
Over 2000 mm to 2500 mm (98.43") diameter
1250 mm (49.21")
Over 2500 mm to 3000 mm (118.11") diameter
1500 mm (59.06")
Over 3000 mm to 3600 mm (141.73") diameter
1750 mm (68.90")
Over 3600 mm to 4000 mm (157.48") diameter
2000 mm (78.74")
Welding Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
None
Not allowed (Figure 6.2 does not show any single
welded joints even if they are full penetration).
H6.2
H6.3
None
None
No. 7
No. 3 & No. 4
H6.4
H6.5
H6.6
Not allowed
H6.7
None
Maximum diameter = 2500 mm (98.4") and maximum
thickness = 7 mm (0.276"). Minimum overlap = 12 mm
(0.473"). For tanks up to and including 1300 mm
(51.18") diameter and a maximum shell thickness of 2.5
mm (0.098") the minimum overlap is 8 mm (0.315").
(see also Note 1)
Minimum overlap is 12 mm (0.473"). Inside can be skip
welded 50 mm in 350 mm (2" in 14") or seal welded.
(see also Note 1)
Maximum diameter = 1500 mm (59") and maximum
thickness = 4.5 mm (0.177"). Head bracing is required.
Not allowed
Minimum overlap is 1/2"
Minimum overlap is 1/2"
None
H6.8
No. 6
No. 5
No. 8
No. 9 & No. 10
Welding Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
None
None
No. 5
No. 8.4
No. 8
No. 8.5
No. 8.6
No. 1
None
Welding Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
None
No. 2 & 5
None
No. 5
No. 8
No. 1
None
No. 8.4
No. 8.6
Not allowed
Welding Comparison
UL-142 and ULC-S601 Horizontal Aboveground Tanks
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
UL-142 limitations
None
No. 1
No. 2
No. 4
None
None
Minimum lap is 1/2".
S3.2
S3.3
S3.4
No. 6
S5.5
No. 3
No. 5
ULC limitations
Maximum diameter = 1500 mm (59") and maximum
thickness = 3 mm (0.118")
None
None
Open side of the seam must be facing downwards in
order that liquid runs out of the seam.
Maximum diameter = 1500 mm (59") and maximum
thickness = 3 mm (0.118"). Minimum overlap = 12 mm
(0.473"). Open side of the seam must be facing
downwards in order that liquid runs out of the seam.
Not allowed.
Not allowed.
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
No. 1
No. 5
No. 2
No. 3
No. 4
Splices
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
No. 10
No. 5
No. 3
Roof Joints
UL-142 limitations
ULC Figure 5
Not allowed. (Single welded butt joints with full
R5.1
penetration are not shown.)
None
R5.2
Not allowed
R5.3
Minimum overlap is 1/2".
R5.4
None
R5.5
Inside fillet of angle to shell shall be tack welded.
R5.6
No. 6
No. 4
None
Inside fillet of angle to shell shall be tack welded.
R5.7
R5.8
Not allowed
R5.9
No. 9
No. 1
No. 2
No. 8
No. 11
Splices
None
None
None (Shell is offset.)
Minimum overlap is 1/2". (Roof is lapped on
outside of shell.)
May use any joint in Figure 6.1 unless made of
more than 4 pieces and then it must be double butt
welded.
Splices
ULC limitations
Maximum diameter = 1500 mm (59") and maximum
thickness = 3 mm (0.118")
None
None (Straight flange of roof is offset.)
Minimum overlap is 12 mm (0.472")
None
Minimum overlap of angle to shell is 12 mm (0.472").
Inside fillet weld of angle to shell is skip welded 50 mm
in 350 mm (2" in 14")
None
Minimum overlap of angle to shell is 12 mm (0.472").
Inside fillet weld of angle to shell is skip welded 50 mm
in 350 mm (2" in 14")
Minimum overlap of angle to shell is 12 mm (0.472").
Inside fillet weld of angle to shell is skip welded 50 mm
in 350 mm (2" in 14")
Not allowed.
Not allowed.
Not allowed.
Not allowed.
Double butt welding required.
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
UL-142 limitations
None (Reinforcing pads may be added)
None (Reinforcing pads may be added)
None
None
Not allowed.
Threaded Type
Flange without
Reinforcing Plate
ULC limitations
None
None
Not allowed.
None
No. 6.4
No. 6.5
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
Fig. 9.2
Fig. 9.4
8.3
Welding Comparison
UL-142 and ULC-S630 Vertical Aboveground Tanks
Welding Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
UL-142 limitations
None
None
None
Minimum lap is 1/2".
Minimum overlap = 1/2".
S4.6
ULC limitations
Maximum shell thickness = 4.5 mm (0.177")
None
None
None
Maximum shell thickness = 7 mm (0.276"). Minimum
overlap is 12 mm (0.472").
None. Minimum overlap is 12 mm (0.472").
Not allowed.
Welding Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
No. 4
No. 2
No. 6
No. 1
No. 3, 5, 7, 8, 9, 10
No. 11 & 12
H5.2
H5.3
None
None
None
None
Not shown.
None
Not shown.
None
None
None
H5.4
H5.5
H5.6
H5.7
H5.8
None
None
None
None
None
Not allowed
Not shown.
Not shown.
UL-142 limitations
None
None
Not shown.
None
None
None
None
ULC limitations
ULC limitations
None
None
None
None
None
Not allowed
Not shown.
Welding Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
None
None
No. 5
No. 4.4
No. 8
No. 4.5
No. 4.6
No. 1
None
Welding Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks
None
No. 2 & 5
None
No. 5
No. 8
No. 1
None
No. 4.4
No. 4.6
Not allowed
Welding Comparison
UL-142 and ULC/ORD-C142.18 Rectangular Aboveground Tanks