TQ Technical Manual

DOC: 7748/TM
TQ ENVIRONMENTAL PLC
TECHNICAL MANUAL
JOC INTERNATIONAL
TQ4400 PUMP ROOM GAS SAMPLING SYSTEM
2007 TQ Environmental Plc

This manual must not be copied or reproduced in part without the express written permission of TQ
Environmental PLC. All information contained herein is subject to modification.
TQ Environmental Plc, Flanshaw Way, WAKEFIELD, W. Yorks, WF2 9LP

44 (0) 1924 380700; FAX 44 (0) 1924 361700; E-Mail: Technical@TQPLC.Com
TQ ENVIRONMENTAL PLC BS EN ISO 9001

Filename:
Issue 0:
Author:
7748/TM
09-02-07
G Thompson.
Tel: +44(0) 1924 380700
DOC: 7748/TM
Tel: +44(0) 1924 380700
DOC: 7748/TM
MODIFICATION RECORD
CLIENT:
JOC INTERNATIONAL
CUSTOMER ORDER NO:
SPO504/505/506
VESSELS:
SYSTEM:
TQ4400 PUMP ROOM GAS

SAMPLING SYSTEM
DOCUMENT:
TECHNICAL MANUAL
VENDOR:
WORKS JOB NO:
7748
ISSUE DESCRIPTION
1
Technical Manual
( As Built )
Tel: +44(0) 1924 380700
CHECKED
DATE
APP
DATE
NDA
09-02-07
GT
09-02-07
DOC: 7748/TM
Tel: +44(0) 1924 380700
DOC: 7748/TM
CONTENTS
SECTION
DESCRIPTION
1.0
Introduction.
1.1
Information Specific to this Application.
2.0
Drawings. *
3.0
TQ4400 OPERATING MANUAL.
* see section for sub-index
Tel: +44(0) 1924 380700
DOC: 7748/TM
Tel: +44(0) 1924 380700
DOC: 7748/TM
1.0
Introduction
The Flammable Gas Detection System supplied to JOC INTERNATIONAL consists

of a 3 point TQ 4400 Pump Room Gas Detection Systems for monitoring flammable,
Toxic and oxygen levels in pump room areas. The Sampling Unit supplied has a
separate control set up box responsible to alter key parameters such as calibration,
dwell times, alarm settings and other, before any changes decided to be applied the
operator must first have carefully understood it is operation. Special Caution is to be
applied when handling the set-up box parameters and technician mode*. Alarm
settings and other; before any changes decided to be applied the operator must again
first have carefully understood it is operation. Otherwise it may prevent the unit from
it is designed operation.
*Please See Sections [3] within this Technical Manual, for more details.
1.1
Information Specific to this Application.
Sequential Sampling Locations = 3

PUMP ROOM
Sample Location Name
Line No.
1
2
3
4
5
6
7
8
Tel: +44(0) 1924 380700
Gas Types Monitored

H2S Flammable Co
9
9
9
9
9
9
O2
9
9
9
DOC: 7748/TM
Tel: +44(0) 1924 380700
DOC: 7748/TM
2.0
DRAWING LIST.
DOCUMENT
REVISION
TQ 4400 Tankscan
DATE
TITLE
7748A
31-07-06
Analysing Unit Sample Tube & Cable Entry Details
7748 B
31-07-06
Electrical Schematic
7748C
05-08-06
Pumproom Sampling system Enclosure Dimensions
7748D
05-08-06
Termination Details
7748E
31-07-06
TQ4400 PR Unit Internal Layout
7748N
31-07-06
Power Supply Changeover Unit Enclosure Details
7748P
31-07-06
Power Supply Changeover Unit Internal Layout
7748U
31-07-06
TQ Interanal Gas Detector Overview
7748V
05-08-06
Electrical Connection
7748W
31-07-06
Shut off Valve with Weld Tube Detail & Vent line Weld Tube
Detail
7748Y
31-07-06
Weld Tube Dimensional Detail
7748Z
31-07-06
End of Line Filter Drawing
7748F
05-08-06
TQ4400 Pump Room Pneumatic Schematic
7748G
05-08-06
Power Supply Wiring Diagram
7748H
05-08-06
TQ4400 PR sensor flow fail Wiring diagram
7748J
05-08-06
TQ4400 PR Solenoid Valve and Relay CCT Diagram
7748K
05-08-06
TQ4400 Set up Display Wiring Diagram
7748L
31-07-06
TQ4400 Front Panel Circuit Diagram
Tel: +44(0) 1924 380700
DOC: 7748/TM
Tel: +44(0) 1924 380700
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
8mm Vent Line

(See Note 2)
Penetrations x 4
(150mm Weld Tubes)
HAZARDOUS AREA
31-07-06
31-07-06
DATE
SCALE
N/A
PROJECTION
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
Web: http//www.tqplc.com
Email: sales@tqplc.com
TQ ENVIRONMENTAL
PLC
C Copyright of
Sample
Lines x 3
SYSTEM
HEALTHY
SELECT
ALARM
2
DOWN
ALARM
1
UP
MENU
WATCHDOG
TQ4400 CONTROL UNIT
Cabinet Gas
Internal Leak
Detector
No.
Flame
Arrestors
x4
Test Point
Revisions.
User Interface Display
Brass Compression
Fittings For Connection
Cables Enter Through
Bottom left of Cabinet
1/4"BSPP St-St
Shut off valves x 3
(Supplied as Loose Items)
See Note 3
SAFE AREA
Analysing Unit
Date.
Sig.
29
20
20
54
10
7748A1
SIDE VIEW OF
FIXING BRACKET
15
REAR VIEW OF
FIXING BRACKET
FIXING DETAIL
Project Title. TQ 4400 PUMP Client.

G.T
JOC
ROOM SAMPLING SYSTEM
31-07-06
INTERNATIONAL
Drawing Title.
Proj No.
Chkd.
7748
ANALYSING
Date.
Dwg No.
UNIT SAMPLE
App.
TUBE AND CABLE
ENTRY DETAILS
Date.
Drn.
Date.
Sample Lines Connect Directly on to Flame

Arrestors Via Brass Compression Fittings
(Flame arrestors are 1/8" BSP/P internal thread
for connection to 1/8"BSP-P (ISO) Male fittings.)
Vent Flame Arrestors

(Connection Via 8mm
Brass Compression Fitting)
4) 8mm OD Copper sample lines recommended,

Fitting on flame arrestors may be changed to
suit other sizes.
3) Shut off valves and penetrations supplied
2) Vent line is to be let to atmosphere with the

outlet arranged in a safe location away from
ignition sources. The end of the vent line
must be bent downwards to prevent water
ingress.
1) 3= Number of sample points
NOTES
CLIENT
31-07-06
2 Core 1.5mmsq
Black Armoured
Cable to BS6883
Power Supply
Changeover Unit
SCALE
N/A
PROJECTION
SYSTEM
HEALTHY
SELECT
ALARM
2
DOWN
ALARM
1
UP
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
No.
3 Core 1.5mmsq Black

Armoured Cable with Overall
Screen to BS6883
MENU
WATCHDOG
TQ4400 CONTROL UNIT
Gas Detection\Control Unit

Armoured Cable to BS6883
Cabinet Gas Alarm V.F.C.

(See Note 2)
2 Core 1.5mmsq
BlackArmoured
Cable to BS6883
31-07-06
DATE
STANDBY
220V ac
60Hz 10A
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
3 Core 1.5mmsq
Black Armoured
Cable to BS6883
220V ac
60Hz 10A
MAIN
SAFE AREA
Revisions.
Date.
Cabinet Gas Internal

Leak Detector
Sig.
App.
Date.
SCHEMATIC
7748B1
Project Title. TQ4400 PUMP Client.

JOC
G.T
INTERNATIONAL
31-07-06 ROOM SAMPLING SYSTEM
Drawing Title.
Proj No.
Chkd.
7748
Date.
No.
Dwg
ELECTRICAL
Drn.
Date.
3) Provision is provided for remote monitoring of

mains fail, system fault & Low/High concentration
alarms, Via Volt free contacts, if required.
2) Cabinet Gas Alarm V.F.C. is generated from

power supply changeover unit and
allows for remote monitoring of leaks within the
gas sampling detection/control unit if required.
1) Cable Spec is a TQ recommendation.
NOTES
90
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
91
DATE
12-07-06
12-07-06
R7.5
210
MOUNTING
BRACKET
DETAIL
15
29
SCALE
N/A
PROJECTION
R4.5
546 500
2
3
VENT
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
1.
No.
67
Revisions.
185
Int. Gas Detector Moved
SAMPLES + VENT
8MM Dia Tubing (NOTE 2)
TUBING ENTRY
86
162
263
360
400
Date.
Sig.
BOTTOM OF
CABINET
G.T
12-07-06
7748
7748C2
Dwg No.
Proj No.
JOC
TQ4400 PUMP Client.
INTERNATIONAL
2) Sample line OD can be changed

if required
1) Protection Rating of IP66
NOTES:
Project Title.
VENT
FRONT
605
LEFT Hand
Opening Door
Drawing Title.
Chkd.
G.T
Date. 05-08-06 PUMPROOM SAMPLING
SYSTEM
N.D.A
App.
ENCLOSURE DIMENSIONS
Date. 05-08-06
Drn.
Date.
SAMPLE LINES (UP TO 8)

2 3 4 5 6 7 8
CABLE ENTRY
(UP TO 7 M20 GLANDS)
FRONT
TOP OF
CABINET
2A
Isolator
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
31-07-06
31-07-06
DATE
220vac 60Hz
From POWER
SUPPLY UNIT
ISOLATOR "C"
L E N
1 2 3
TBF-01
SCALE
N/A
PROJECTION
2
2
4
24V 0V
TBF-02
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
Revisions.
RL1
Date.
RL2
7
5
1. Extra Contacts Added
No.
Common Alarm 2
i.e 30%LEL CH4
19%VOL O2
15PPM H2S
24VDC O/P
(BEACON)
Common Alarm 2
i.e 30%LEL CH4
19%VOL O2
15PPM H2S
24VDC O/P
(SOUND)
C Copyright of
F1 F2 F3 F4 F5 F6 F7
TB-01
0V
Sig.
RL3
App.
Date.
05-08-06
NDA
RL2
VFC
FAULT
10 11 12
10 11 12
RL3
7748D2
Dwg No.
7748
JOC
INTERNATIONAL
Proj No.
Client.
AL2
7 8 9
7 8 9
TERMINATION DETAIL
AL1
4 5 6
4 5 6
RL1-2
Project Title. TQ4400 PUMP

G.T
Drawing Title.
G.T
Chkd.
Date. 05-08-06
Drn.
Date.
AL1
1 2 3
1 2 3
RL1-1
TBF-03
ISSUE CONTROL
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
DATE
31-07-06
31-07-06
TBO2
For Termination
See Drg. 7748D1
SUPPRESSOR
SCALE
N/A
PROJECTION
T
R
U
N
K
I
N
G
Left Hand
Mounting Plate
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
ISOLATOR
TBF
-01
T
R
U
N
K
I
N
G
No.
FUSES
TBF
-02
CONTROL
BOARD
Revisions.
FLOW
FAIL
Sig.
TBF-03
PUMP
Date.
RL RL RL
1 2 3
Solenoid Bank Mounting
TB01
H2S
TQ123-531 TQ123-251
O2
CH4
App.
Date.
INTERNAL LAYOUT

G.T
Drawing Title.
Chkd.
Date.
TQ4400 PR
Drn.
Date.
NV1
F1
7748E1
Dwg No.
7748
JOC
INTERNATIONAL
Proj No.
Client.
Right Hand
Mounting Plate
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
10
31-07-06
31-07-06
DATE
210
SCALE
N/A
PROJECTION
'A'
'A'
25
65
LAMP TEST
STANDBY FAIL
190
245
'V'
300
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
No.
Revisions.
Gas Detection/ 220V 60Hz

Cabinet
Control Unit AC Supply
Gas Alarm
to Main
Internal Leak
V.F.C
Panel
(See Note 2)
Detector
'V'
website :http:// www.tqplc.com
C Copyright of
135
220V
60Hz
AC Standby
Supply
220V
60Hz
AC Main
Supply
80
'U'
'U'
DESIGNED & MANUFACTURED BY:
Flanshaw Way, Wakefield, W Yorks

England, WF2 9LP
Tel: + 44 1924 380700
Fax: + 44 1924 361700
'V'
ALARM MUTE
STANDBY SUPPLY
GAS ALARM
ALARM RESET
MAIN SUPPLY
FOR GAS SAMPLING SYSTEM
POWER SUPPLY CHANGE-OVER UNIT
380
410
'A'
380
Date.
'A'
322
Sig.
App.
Date.
Chkd.
Date.
Drn.
Date.
4 Holes x 10.0mm
G.T
31-07-06
7748N1
2) Only required if using cabinet gas remote

monitoring facility.
JOC
TQ4400 PUMP Client.
INTERNATIONAL
Drawing Title.
Proj No.
7748
Dwg No.
POWER SUPPLY
CHANGE-OVER CONTROL
UNIT ENCLOSURE DETAIL
Project Title.
580
1) Glands:
'U' To Suit Cable OD 11.5mm
'V' To Suit Cable OD 11.9mm
NOTES:
Right Hand Opening Door
570
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
31-07-06
31-07-06
DATE
PSU1
SCALE
N/A
PROJECTION
14 10
FERRITE
RING
ISOLATOR 'A'
F1 - 3
K1
K2
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
15
No.
EMC
SURPRESSOR
C Copyright of
ISOLATOR 'B'
RL1
13
RL2 - 3
Date.
ISOLATOR 'C'
Ferrite Ring
1 2 3
TBF-02
TB-01
Revisions.
1 2 3
TBF-01
F4 - 5
Sig.
EMC
SURPRESSOR
App.
Date.
Chkd.
Date.
Drn.
Date.
16 17
DT1 - 4
31-07-06
G.T
Buzzer
Proj No.
Dwg No.
7748P1
7748
JOC
INTERNATIONAL
3) EMC Suppressor's located under

rail containing Isolator's
2) Shows Items Mounted on

Enclosure Door.
POWER SUPPLY
CHANGE-OVER UNIT
INTERNAL LAYOUT
Drawing Title.
(See Note 2)
1) Item Numbers refer to parts list

See Doc.4826DC
NOTES:
GAS ALARM
TEST
MUTE
STANDBY
STANDBY
FAIL
RESET
MAIN
12
TQ4400 PUMP Client.

Project Title.
10
A2-
A1+
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
TQ122 0-100% LEL CH4

PT NO 122-210
LOCATED ON TOP
OF SAMPLING UNIT
CABINET
31-07-06
31-07-06
DATE
SCALE
Bl
Gr
Red
N/A
PROJECTION
TQ122-212
Flammable 0-100% LEL
SENSOR CONNECTION
NC
COM
NO
24V
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
0V
100uF 25V
Electroyltic
Capacitor
Revisions.
No.
1. Template Changed
126F
27 White
Sig.
Red
Blk
A1 8
A2 1
Date.
TB-01
7748U1
TO TBF-02 OF
POWER
SUPPLY UNIT
SEE DWG'S
7748P & 7748V

G.T
JOC
INTERNATIONAL
31-07-06
Proj No.
Chkd. D.A.W Drawing Title.
7748
Date. 11-08-99
Dwg No.
TQ TANKSCAN
INTERNAL GAS
D.A.W
App.
DETECTOR OVERVIEW
Date. 12-08-99
Drn.
Date.
23
21
28 White
NL
31-07-06
31-07-06
DATE
STAND BY
SUPPLY
220VAC
60HZ
6A
ISSUE CONTROL
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
3 Core 1.5mmsq
Black Armoured
Cable to BS6883
NL
MAINS
SUPPLY
220VAC
60HZ
6A
1 2 3
SCALE
N/A
PROJECTION
IF REQUIRED
MAINS
FAIL
VOLT
FREE
CONTACT
IF REQUIRED
E
NL
C Copyright of
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
Revisions.
TBF-02
24VDC 24VDC
ALM ALM
O/P
O/P
1 2 3 4 5 6 7 8 9 101112
Date.
Sig.
Date.
05-08-06
Project Title. PUMP ROOM

G.T
SAMPLING SYSTEM
31-07-06
Drawing Title.
G.T
Chkd.
Date. 05-08-06
ELECTRICAL
N.D.A
App.
CONNECTION
Drn.
Date.
7748V2
Dwg No.
7748
JOC
INTERNATIONAL
Proj No.
Client.
IF REQUIRED IF REQUIRED IF REQUIRED IF REQUIRED

GAS AL1
GAS AL1
GAS AL2 SYSTEM
VOLT FREE VOLT FREE VOLT FREE FAULT
CONTACT
CONTACT
CONTACT VOLT
IF REQUIREDIF REQUIRED
10%LEL CH4 10%LEL CH4 30%LEL CH4 FREE
10 PPM H2S 10 PPM H2S 15 PPM H2S CONTACT
19%VOL O2 19%VOL O2 18%VOL O2
L E N
TBF-03
TQ4400
SAMPLING SYSTEM
7748D
1 2 3 1 2 3 4
TBF-01
1. Alarm Contact added to TBF-03
No.
1 2 3
TBF-01
TQ INTERNAL
GAS DETECTOR
(LOCATED ON
TOP OF SAMPLING
CABINET)
ISOLATOR
7748U
DWG
'C'

Armoured Cable to BS6883
1 2 3
TBF-01 TBF-02
2 Core 1.5mmsq
Black Armoured
Cable to BS6883
ISOLATOR ISOLATOR
'B'
'A'
POWER SUPPLY UNIT

DWG 7748P
2 Core 1.5mmsq
Black Armoured
Cable to BS6883
610-101
1/4"BSPP-8mm OD Compression Fitting (Brass)
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
31-07-06
DATE
VENT LINE
SCALE
N/A
PROJECTION
689 - 473
1/4" Bonded Washer
SAMPLE LINE
615-008
611-023
1/4" ST-ST Ball Valve
1/4"BSPP - 1/4" BSPP Parrallel Nipple (Brass)
615-007
PART NO.
Threaded Weld Tube (150mm )
DESCRIPTION
ITEM
NO.
QTY
150
C Copyright of
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
No.
DESCRIPTION
BULKHEAD
BULKHEAD
BULK
HEAD
BULK
HEAD
Revisions.
Date.
5
Sig.
50
Dwg No.
Proj No.
Client.
7748W1
7748
JOC
INTERNATIONAL
1) See Drg.7748Y for weld tube details.
NOTES

G.T
Drawing Title.
Chkd.
SHUT OFF VALVE WITH
Date.
WELD TUBE DETAIL &
App.
VENT LINE WELD TUBE
Date.
DETAIL
Drn.
Date.
100
105
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
31-07-06
DATE
SCALE
1:5
PROJECTION
1) Material: 19.05mm OD Mild Steel Bright Tube

Wall Thickness 6.35mm
NOTES:
11.46mm
13.16mm
19.05mm
Drill & Tap Both Ends

For 1/4" BSP Parallel
C Copyright of
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
15
No.
Revisions.
150
Date.
Sig.
App.
Date.
Chkd.
Date.
Drn.
Date.
WELD TUBE
DIMENSIONAL
DETAILS
Drawing Title.
Dwg No.
Proj No.
G.T. Project Title. TQ4400 PUMP Client.

15
19.05
7748Y1
7748
JOC
INTERNATIONAL
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
31-07-06
31-07-06
DATE
8mm to 1/4 BSP

paraellel fitting Brass
SCALE
N/A
PROJECTION
Viton dowty
seal
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
No.
O ring
TQ ENVIRONMENTAL
PLC
C Copyright of
316L St/St
end cap
Revisions.
Pouros St/St
washable filter
element
Date.
Sig.
7748Z1
Project Title.
G.T
JOC
TQ4400 PUMP Client.
INTERNATIONAL
Drawing Title.
Proj No.
Chkd.
7748
Date.
Dwg No.
END OF LINE FILTER
App.
DRAWING
Date.
Drn.
Date.
316L St/St
housing
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
8mm
Compression
Fittings
Sample
Lines
12-07-06
24-01-00
12-07-06
DATE
VENT
SCALE
N/A
PROJECTION
FLAME
ARRESTORS
8 Way
Solenoid Bank
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL 1.
PLC
No.
Pressure
Differential
Valve
C Copyright of
BY PASS
VALVE
FILTER
Revisions.
Pump
-Ve
Text Changed
+Ve
Pressure
Differential
Flow Fail
Device
Date.
TQ123
O2
SENSOR
TQ123
H2S
SENSOR
GD129
FLAM
SENSOR
Sig.
12-07-06
G.T
TQ4400 PUMP
Project Title.
CALIBRATION
PORT
App.
Date.
05-08-06
N.D.A
TQ4400 PUMP ROOM

PNEUMATIC
SCHEMTAIC
Drawing Title.
G.T
Chkd.
Date. 05-08-06
Drn.
Date.
FLOW
INDICATOR
3 Way
CALIBRATION
VALVE
Dwg No.
7748F2
JOC
INTERNATIONAL
Proj No.
7748
Client.
1) All Internal pipe work fittings

to be 6.0mm OD UOS
NOTES:
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
31-07-06
24-01-00
31-07-06
DATE
Blue
Brown
2
85 - 254V AC
SCALE
N/A
PROJECTION
4.0mm
Green/Yellow
Green/Yellow
1) All AC wiring to be
0.5mm tri - rated U.O.S.
All DC wiring to be
20AWG UL 1007 UOS
NOTES:
Enclosure
Earth Stud
240/
110V ac N
60Hz
TBF01
EMC ISOLATOR
2A
SUPRESSOR
PSU
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
TB-01
0V
6
7
8/9 +12
8
13 +24
5
4/5/6/7 -0V
1/2/3 +5
No.
1.
Black
Revisions.
Text Changed
F3(1A)
Date.
17 Red
F7
Black
16 Red
15 Red
14 Red
F6(1A)
F5(1A)
F4(1A)
Red
Orange
Violet
Sig.
To Flow Fail Unit

See dwg 7748H
To display board Conn 6 Pin 2

See dwg 7748L
To Control board Conn 6 Pin 2

See dwg 7748H
Blue
PUMP
0V
+24
0V
+24
LOCAL
AUDIBLE
LOCAL
VISUAL
G.T Drawing Title.

Chkd.
Date. 05-08-06
POWER SUPPLY
N.D.A
App.
WIRING DIAGRAM
Date. 05-08-06
Dwg No.
Proj No.
7748G2
7748

JOC
INTERNATIONAL
17 Red
TBF-02
To display board Conn 6 Pin 3

See dwg 7748L
To Control board Conn 6 Pin 3

See dwg 7748H
11 Violet
10 Violet
Red
18
31-07-06
G.T
F2(2A)
F1(2A)
RL2
Drn.
Date.
12 Orange
3 Core BELDON
TYPE CABLE
H2S
SENSOR #1
Links
Lk 1 - In
Lk 2 - A In pos 2-3
B In pos 4-5
C In pos 7-8
D Out
Lk 3 - N/A
Lk 4 - 11 - In pos 1-2 (Toward MH4)
Lk 12 - In
Lk 13 - In pos 2-3
Lk 14 - In
Lk 15 - In pos 2-3 (Toward middle of PCB)
Lk 16 - In pos 2-3 (Toward outside of PCB)
Lk 17 - In pos 2-3 (Toward outside of PCB)
F3
TB-01
0V
Blue
Red
2 Core Twisted
Pair With Overall Screen
TB-01
0V
F1
F4
To Conn 8
of Display
Board
1) ALL WIRING TO BE
20 AWG UL 1007 U.O.S
NOTES:
TO CONN 12
PIN 3 DISPLAY
CARD SEE 7748L
FB
Green/
Yellow
GD129
(CH4 Sensor)
OXYGEN
SENSOR #2
ISSUE CONTROL
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
Red
14
Red 22
10
31-07-06
DATE
SCALE
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
C Copyright of
Revisions.
1. Cable detail added
No.
To alarm relays
See Dwg. 4826CB
CONN 15
6
7
Black
5
CONN 1
CONN 2
CONN 1
0V
Black 5
TQ4400
Control Board
CONN 8
24V
2 5V
CONN 6
CONN 12
Red
N/A
1
Red
CONN 9
Blue
PROJECTION
Orange 12
Black
Black 5
Violet
P
Clear
P
O
Black
Date.
Sig.
Drn.
Date.
G.T Project Title. TQ4400 PUMP

Drawing Title.
Chkd.
G.T
Date. 05-08-06
TQ4400 PR SENSOR,
FLOW FAIL
N.D.A
App.
CIRCUIT DIAGRAM
Date. 05-08-06
DIFFERENTIAL
F/FAIL
DEVICE
Pt No. 140-021
To push buttons
See Dwg. 7748K
Yellow 21
To Solenoids
See Dwg. 7748J
JOC
INTERNATIONAL
Proj No. 7748
Client.
7748H2
Dwg No.
SIG
0V
12V
AL1
2 3
AL1
5 6
PRODUCTION
DEVELOPMENT
SERVICE
CLIENT
ISSUE CONTROL
TBF-03 4
White
RL1-2
RL1
50 51 52
A1
TBF-03 1
White
RL1-1
A2
Black 24
150
151
152
31-07-06
24-01-00
31-07-06
SCALE
N/A
PROJECTION
AL2
8 9
Red 23
RL2
53 54 55
A1
TBF-03 7
White
DATE
Red 23
A2
Black 25
RL3
56 57 58
A1
+24V
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
PLC
Revisions.
No.
Added
1.
RL1
Contacts
TQ ENVIRONMENTAL
C Copyright of
Fault
TBF-03 10 11 12
White
A2
Black 26
Red 23
CONN 15
Date.
TB-02
Sig.
28
Red
7
6
5
4
3
SOL #8
SOL #7
SOL #6
SOL #5
SOL #4
SOL #3
SOL #2
SOL #1
Control Board
Dwg No.
7748J2
7748
JOC
INTERNATIONAL
Proj No.
Client.
Blue 32
Blue 34
Red 31
Red 33
Blue 36
Red 35
Blue 38
Red 37
Blue 40
Blue 42
Red 39
Blue 44
Red 41
Red 43
Blue 46
Red 45
G.T Project Title. TQ4400 PUMP

CONN 3
G.T Drawing Title.

Chkd.
Date. 05-08-06
TQ4400 PR
SOLENOID VALVE &
N.D.A
App.
RELAY CCT DIAGRAM
Date. 05-08-06
Drn.
Date.
+24V
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
ISSUE CONTROL
CONNECT TO CONN5
OF PCB 4200I1
Pt No. 913-016-002
16 PIN
CONNECTOR
31-07-06
DATE
16 Way Ribbon
SCALE
N/A
PROJECTION
See Dwg. 7748H

Control PCB
200mm
92
93
94
White
Orange
Grey
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
TQ ENVIRONMENTAL
PLC
6R2 @ 0.6W
Revisions.
No.
1. Button Connections Chd
91
Blue
Cut Track
C Copyright of
CONN 1, PIN 8
CONN 1, PIN 4
CONN 1, PIN 5
CONN 1, PIN 1
RED WIRE
TO BOTTOM
Sig.
Rear
Of
Display
Date.
DISPLAY (Part No. 814 - 010 )
MENU
DOWN
UP
SELECT
See Dwg. 7748H

Control PCB
95
Red

G.T
G.T Drawing Title.
Chkd.
Date. 05-08-06
TQ4400 SETUP DISPLAY
N.D.A
App.
WIRING DIAGRAM
Date. 05-08-06
Drn.
Date.
Cut Track
Conn 13, Pin 9
7748K1
Dwg No.
7748
JOC
INTERNATIONAL
Proj No.
Client.
3) All Wire To Be 20AWG

UL 1007
2) Cut PCB Tracks Front and

Rear as Indicated, and Fit
6R2 Limmiting Resistor
Soldered to Pads.
1) Connect ribbon cable

red wire to pin 1.
NOTE:
ISSUE CONTROL
CLIENT
PRODUCTION
DEVELOPMENT
SERVICE
31-07-06
DATE
Blue
Red
2 Core Twisted
Pair With Overall Screen
TB-01
0V
F2
F5
To Conn 8
of Control
Board
Rear
Of
Display
6R2 @ 0.6W
SCALE
N/A
PROJECTION
Black 5
Violet 11
Red 15
Red 22
16 PIN
CONNECTOR
CONNECT TO CONN5
OF PCB 4200I1
Pt No. 913-016-002
Cut Track
1
0V
Flanshaw Way
Wakefield
West Yorkshire
WF2 9LP
No.
CONN 15
2
Black
5
TQ4400
Display Board
TQ ENVIRONMENTAL
PLC
C Copyright of
CONN 8
Blue
Red
24V
2 5V
CONN 6
CONN 12
200mm
RED WIRE
TO BOTTOM
Revisions.
CONN 1
67
Date.
Sig.
69 Red
Drn.
Date.
66
Black
Buzzer
65
Black
Black
64
63
62
61
60
App.
Date.
Chkd.
Date.
White
White
White
White
TQ4400 PR FRONT PANEL

CCT DIAGRAM
Drawing Title.
7748L1
Dwg No.
7748
JOC
INTERNATIONAL
Proj No.
Client.
SYSTEM HEALTHY
ALARM 2
ALARM 1
ACK
SKIP
HOLD
RESET
1) All Wiring to be 20AWG

UL1007 UOS
NOTES:
Cut Track

G.T
ROON SAMPLING SYSTEM
31-07-06
16 Way Ribbon
DISPLAY (Part No. 814 - 010 )
+24V
DOC: 7748/TM
3.0
TQ4400 Operating Manual
Tel: +44(0) 1924 380700
TQ Environmental Plc
TQ4400 PUMPROOM
GAS SAMPLING SYSTEM
OPERATING MANUAL
2007
This manual must not be copied or reproduced in part without the express written
permission of TQ Environmental PLC. All information contained herein is subject to
modification.
TQ Environmental Plc, Flanshaw Way, WAKEFIELD, W. Yorks, WF2 9LP

44 (0) 1924 380700; FAX 44 (0) 1924 361700.
E-mail : sales@tqplc.com
Web Site : www.tqplc.com
TQ ENVIRONMENTAL PLC BS EN ISO 9001
Date of Issue: 25th October 2006

Author:
G Thompson
Filename: Technical Manual
Page 1 of 51
Page 2 of 51
CONTENTS
1.
2.
INTRODUCTION
SYSTEM DESCRIPTION
2.1
Pneumatics
2.2.
Sensors
2.3
Control and Display Electronics.
2.4
Power Supply Change Over Unit
2.5
Outputs.
2.6
Technical Specification
3.
OPERATION
3.1
System Start-up
3.2
Normal Operation
3.3
Panel Controls
3.4
Alarm Conditions
4.
SYSTEM SETTINGS
4.1
Set up Controls
4.2
Power Up
4.3
Set Up-Menu Access
4.4
Parameters
4.5
Sensor Menu
4.6
Technician Sub Menu
4.7
Sensor Menu
5.
INSTALLATION
5.1
TQ4400 Analysing Unit
5.2
Power Supply Change over Unit
5.3
Manual Shut Off Valves
5.4
End of Line filters
5.5
In-Line Filters
5.6
Sample Lines
6 COMMISSIONING
6.1
Installation.
6.2
System Power Up.
6.3
Setting the Flow Rate
6.4
Sample Location Set-Up Test
6.5
Testing Gas Concentration Alarms
6.6
Testing Analysing Unit Cabinet Gas Detector
7 SCHEDULED MAINTENANCE
7.1
System Confidence Test Sequential Sampling Part
7.2
Filter Check
7.3
System Calibration (All Sensors)
7.4
Pump Service
7.5
Testing and Calibrating the TQ126F
8 PARTS LIST
Appendix A
5
7
7
9
10
13
13
14
15
15
15
16
18
21
21
21
22
24
28
32
37
40
40
40
40
42
42
43
45
45
45
46
46
46
46
47
47
47
48
48
48
50
51
Page 3 of 51
Page 4 of 51
1. INTRODUCTION
The TQ4400 Pump room sampling system is a multipoint, sequential, aspirated, gas
sampling system. The System is designed to meet with IMO / SOLAS requirements,
and comply with classification rules for monitoring Void Spaces on board Gas
Carriers and Oil & Gas Tankers, in areas adjacent to the cargo areas.
The TQ4400 Pump room sampling system extracts a gas sample from a desired
location, via transport lines to an analysing unit where the sample is monitored for
Flammable, Toxic and Oxygen gases. The TQ4400 in its usual form uses fixed
gas sensor heads to constantly monitor gases in conjunction with solenoids and a
pump to make this into a cost effective sampling system.
** The TQ4400 Pump room sampling system should not be regarded as a primary
unit for the safety of the personnel within the Pump room. Portable personal hand
held devices are recommended as primary protection for personnel in confined spaces.
**
The number of locations for a TQ4400 is restricted to 8. Any more, then the TQ 4400
Ballast tank monitoring system should be used
Typical explosive and toxic gas sensors, which can be installed within the TQ4400,
can be seen in table 1, (other gases are available on request.)
Explosive
Toxic
Methane 0-100% LEL

Butane 0-100% LEL
Methane 0-100% VOL
Butane 0-100% VOL
H2S Various ranges

CO Various ranges
CO2 Various ranges
Oxygen 0-25% VOL
Table 1
The TQ4400 is capable of providing individual low and high alarm outputs for
each Gas sensor installed and corresponding alarm relays. This can provide an
interface with alarm management systems, remote mimic panels, and audible / visual
warning devices.
The TQ4400 Unit is mounted within the cabinet. The operator interface is via four
push buttons and a backlit LCD. During normal operation the LCD display will
provide the gas type and sample concentration for each individual location.
Page 5 of 51
Page 6 of 51
2. SYSTEM DESCRIPTION
The TQ4400 Pump room sampling system standard Analysing Unit is housed in a
wall-mounted enclosure complete with front panel Display Unit. The enclosure
contains all electrical, electronic and pneumatic equipment required to monitor,
display, control and provide alarm outputs for the relevant locations.
The TQ4400 Pump room sampling system is divided into the following main
components:
i
i
i
i
i
i
i
Pneumatics
Sensors
Control & Display Unit
Sample Line Accessories
Outputs
2.1
Pneumatics
Every Sample Line from the relevant location is firstly connected to its
respective external Shut-off Valve to provide sample line isolation. The
sample then passes through a flame arrestor mounted externally on the bottom
of the cabinet, and into the Analyser Unit.
The typical Analysing Unit contains the following pneumatic devices:
i
i
i
i
i
Solenoid Valves
Particulate Filter
Pump
Flow Detector
Leak Detection
2.1.1 The Solenoid Valves are mounted singularly on the back panel of the
cabinet. Each solenoid is then individually plumbed to the gland plate
where they are fitted with a deflagration flame arrestor from which the
sample line can be connected.
Connected to each solenoid is a timer relay the time set on this relay
governs the sample time. Each timer will then trigger the subsequent timer
on completion of sample, therefore resulting in a sequential sample
Each valve is complete with a 24V D.C. coil, and connection to each coil
is via a 3 pole connector containing an LED and snubbing diode.
2.1.2 The Particulate Filter is fitted with a micro-fibre filter element, which
cannot be cleaned and therefore must be replaced when it is suspected of
reducing air flow. This unit is also fitted with a poly-carbonate bowl to
allow visual inspection of the filter element. Spare filter elements can be
supplied, refer to Section 8 for Part numbers.
Page 7 of 51
2.1.3 The Pump is an Industrial type to ensure adequate flow rates for the
larger installations. As an example on transport tube dimensions of
4.0mm I/D, flow rates in excess of 4 litres/min. are achievable for sample
line lengths up to 300 metres. Based on these figures, sample times for a
300 metre sample line will be in the order of 1 minute, providing sharp
bends and fittings are kept to a minimum. A Pump Service Kit can be
supplied refer to Section 8 for Part numbers
2.1.4 The Flow Meter is fitted in the sample flow line to indicate airflow to the
sensors and works in conjunction with the Sample by-pass needle valve.
The steel float, sensing ring and control relay, are all part of the flow fail
device. If the float passes down through the sensor a Low Flow signal is
sent to its control relay. When flow returns the float will raise back
through the sensor and the signal to its control relay will revert to normal.
2.1.5 A Leak Detection System is incorporated within the TQ4400 Analyser
enclosure and monitors for any accumulation of flammable gases within
the enclosure. This system utilises a TQ122 catalytic flammable gas
detector fitted in the top of the enclosure, which is connected to a
TQ126F controller fitted in the Power Supply Change-over Unit.
If the gas concentration within the enclosure exceeds 30% LEL the Power
Supply Change-over Unit will disconnect the power supply to the
TQ4400 Analysing Unit. The power supply cannot be re-connected until
the gas concentration has fallen below the alarm level and a manual reset
at the Power Supply Change-over Unit has been carried out.
2.1.6 Sample Line Equipment is optionally available in several forms to suit
the sample location.
x End of Line filters for Dry areas,
x In-line filter (where an End of line filter is not practical)
There are two types of End of Line Filters. See section 5.4 & 5.5
x
x
A fibre element type where the filter element has to be replaced

periodically.
A stainless steel type where the filter element can be cleaned.
Both of the above filters are supplied with dual compression fittings to
suit pipe sizes 6 or 8mm O/D, in either brass or stainless steel. It is
advisable to protect the Filter when installed in a location where damage
may occur.
The In-Line Filter is a stainless steel unit that is suitable for attaching to
a stop-valve when fitted in a stop valve box or can be fitted to the line in a
serviceable location. It is advisable to remove the In-Line Filter complete
for cleaning, as splitting the filter in situ may damage the threads.
Page 8 of 51
2.2. Sensors
There are two type of sensors, the infrared type, for flammable gases, or the
electro-chemical type for Toxic and Oxygen gases. When a system comprises
of more than one sensor, they are connected in series in the sample line which
then is vented out from the enclosure through a flame arrestor.
2.2.1 Infrared Sensor (GD 129NI)
The operation of the infrared sensor within the TQ4400 Pump room
sampling system is to measure the absorption of infra red light by a target
hydrocarbon gas and converting that absorption to an electronic signal.
The infrared sensor is now packaged as a GD-129 stand-alone unit within
the TQ4400 and provides a 4-20mA signal for their respective target gas
concentrations.
Part Number for the GD129 for 0-100%LEL METHANE is 340-020
2.2.2 Electro-chemical Type.
These sensors typically monitor for Oxygen and Toxic gases and because
of their properties have a life span of approximately 1-2 years depending
on conditions.
The Electrochemical types, as with the Infrared sensor, provide a 4-20mA
signal for their respective gas concentrations.
Part Number for the TQ123 for 0-25%VOL OXYGEN is 123-531
Part Number for the TQ123 for 0-50PPM H2S is 123-251
Page 9 of 51
2.3
Control and Display Electronics.
The settings for the TQ4400 Pump room sampling system is divided into two
Parts, a) the TQ4400 display and b) the TQ 4400 Set Up/ Control
The TQ4400 Set up/ Control monitors the signal the signal from each gas
detector in the sample system and controls the solenoids sequentially.
The TQ4400 Set up/ Control analyses the gas and transmits back to the TQ4400
display card concentrations and any alarm associated with the recent analysis of
the gas sample
TQ 4400
DISPLAY
CARD
Sample line 4
Sample line 3
Sample line 2
Sample line 1
SOLENOID 4
TQ 4400
CONTROL
CARD
SOLENOID 3
4-20mA
SIGNAL
SOLENOID 2
ELECTRO
CHEM
O2
Vent
ELECTRO
CHEM
H2S
INFRA RED
FLAMMABLE
SOLENOID 1
FLOW FAIL
PUMP
Fig. 1 Block diagram of System
2.3.1 The TQ4400 DisplayUnit

The 4400 Unit houses the display PCB board and the control PCB. The
display PCB board accepts details of the sensor status from the set up /
control, and displays the current system status.
During normal operation the Unit will show the gas type, gas
concentration and fault alarm status. Refer to section 3 for operation.
The Front Panel Display includes: (fig 2 Page 8)
x Liquid Crystal Display.
x 4 Push buttons (Ack, Reset, Hold and Skip function).
x 3 LEDs (Low Alarm, High Alarm and System Healthy)
Page 10 of 51
TQ4400 PUMP ROOM UNIT
LCD DISPLAY
ALARM
1
ACK
ALARM
2
RESET
SYSTEM
HEALTHY
HOLD
SKIP
ALARM LED's
PUSH BUTTONS
Fig 2 Front Display of TQ4400
2.3.2 The TQ4400 Control Unit

The 4400 Control unit or PCB Unit is position within the TQ 4400
enclosure and performs the logic behind the TQ4400
During normal operation this Unit will show the location with A-D
conversion done. Refer to section 4 for settings.
The Panel Display includes:
x
x
Liquid Crystal Display.

4 Push buttons (Select, Up, Down and Skip function).
The user can alter any of the settings from the panel display.
Page 11 of 51
Fig 3 Power Supply Change-over Unit
Page 12 of 51
10
8.3
Flanshaw Way, Wakefield, W Yorks

England, WF2 9LP
Tel: + 44 1924 380700
Fax: + 44 1924 361700
website :http:// www.tqplc.com
RESET
GAS ALARM
STANDBY SUPPLY
MAIN SUPPLY
FOR TANKSCAN GAS SAMPLING SYSTEM
POWER SUPPLY CHANGE-OVER UNIT
380
410
322
380
4 Holes x 10.0mm
1) Protection Rating of cabinent is IP65
NOTES:
Right Hand Opening Door
570
580
2.4
Refer to Fig 3, Page 9.

This Unit is connected to the Ships Main and Emergency Power Supplies,
to provide an automatic changeover for the supply to the Analyser Unit in the
event of a Mains Supply failure.
The unit is either a 110-120 or 220-240V (not both) a.c., 50-60 Hz input, and
will automatically change back to Main when the main supply is restored.
Incorporated within the Power Supply Change-Over Unit is a TQ126F
controller, which monitors the TQ4400 Analysing Units Leak Detection gas
detector. The TQ126F will disconnect the power supply to the Analyser Unit if
the sensor detects a gas concentration of 30% LEL. The power supply to the
Analyser Unit will not be restored until the gas concentration has fallen below
30% LEL and the reset button on the front of the Power Supply Change-Over
Unit has been pressed.
Front Panel indications are provided for:
x
x
x
2.5
Mains Supply On
Emergency Supply On
Internal Gas Alarm
Outputs.
The TQ4400 standard outputs are in the form of:

x
x
x
x
Two sets of Volt Free Change-over relay contacts for Common

Concentration Alarm Low.
One sets of Volt Free Change-over relay contacts for Common
Concentration Alarm High.
One set of Volt Free Change-over relay contacts for System Fault Alarm.
Two 24VDC Output for Common Concentration Alarm High. (typically
rated for beacon and sounder connection
Page 13 of 51
2.6
Power
Internal d.c. power supplies
110/240V 50/60Hz @ 4 Amps non

inductive
1 x 5V DC (System Electronics)
1 x 24V DC (Sensors / Solenoids)
(factory fitted dependent on sensor
ratings and overall system requirement)
Max no. of locations for sequential 8 Locations for 3 Sensors

monitoring per Max no. of Sensor
4-20mA current sources (2 or 3 wire)
Sensor types
Pump Capacity
11 Litres / Minute (open ended)
Gas Concentration Alarm Outputs
Standard: - 2 x Common Low / 1 x

Common High Volt Free Contacts, @
5Amps. Resistive.
Custom: - Up to 1 Individual Volt Free
Contact per Sample Location Gas Alarm,
5A.
Sample Lines
Seamless Stainless Steel

316(Preferred)/.Copper
OD 6mm - 8mm, ID 4mm - 6mm.
Max length 300Metre @ 4.0mm I/D
1 x System Fault Volt Free Contact

Fault Alarm Outputs
RS 485 configurable for use with Printer
Data communications
Additional Outputs
Operational temperature and humidity 0oC-40oC 0-90%RH non-condensing.
range
Page 14 of 51
3.
OPERATION
This section explains in detail the TQ4400 system operation and typical alarm
conditions.
3.1
System Start-up
When power is applied to the system, the display will indicate System Set-up
mode, as below
SYSTEM SETUP
PLEASE WAIT
The system will stay in this mode for approximately 150 seconds.
3.2
Normal Operation
After the start-up delay the system will enter the normal operating mode.
CHAN 1
METHANE 00015%LEL
The top line of the display shows the channel location and the bottom line of
the display will show the gas sensor name, concentration of the gas, and the
units of the gas being analysed. The system will sequentially sample all of the
channel locations, displaying the appropriate data on the LCD.
Page 15 of 51
3.3
Panel Controls
ACK- Acknowledge alarm. This button allows the user to accept the gas
alarm, mute buzzer and to visualise further sampling. See section 3.4.2
(Except fault & flow fail)
RESET- Reset alarm. This button allows the user to reset the gas alarm, mute
buzzer and to continue sampling; it will reset any cleared faults also. See
section 3.4
HOLD-Hold Channel. See Section 3.3.2 below
SKIP-Skip Channel. See Section 3.3.2 below
At any time during the normal operating mode, the user has the option to
GOTO, Hold or Skip a channel. These functions are invoked by pressing
down the relevant push button, and are discussed further below:
3.3.1 GOTO Channel
The user may press down and hold the RESET and HOLD button until the
display reads GOTO, the user must then release the RESET and HOLD
button. You can then select which sample location to GOTO by using
ACK to go up and RESET to go down through the sample locations.
Pressing Hold selects the desired channel.
Once the unit is sampling from the desired location you can then either
HOLD, SKIP or Reverse Purge the location.
3.3.2 Hold Channel
The user may press down and hold the HOLD button until the display
reads HOLD CHANNEL, the user must then release the HOLD button.
CHAN 1
HOLD CHANNEL
This will invoke the Hold Channel function. The current Channel location
will be continuously sampled for a maximum period of 20 minutes after
which time the system will revert to sequential sampling. At any time the
user may release the channel and enable the system to revert back to
sequential sampling.
This is achieved by pressing down and holding the HOLD button until the
display reads RELEASE CHANNEL, the user must then release the HOLD
button.
Page 16 of 51
CHAN 1
RELEASE CHANNEL
3.3.3 Skip Channel

The user may press down and hold the SKIP button until the display reads
SKIP MODE, the user must then release the SKIP button.
CHAN 1
SKIP MODE
This will invoke the Skip Channel function. The current channel location
will be skipped when the system is sequentially sampling the channel
locations. When the system returns to the skipped channel, the LCD will
display SKIP MODE for 5 seconds and then proceed to the next sequential
channel. When the LCD displays SKIP MODE the user may revoke the
skip command by pressing down and holding the SKIP button until the
display reads NORMAL MODE, the user must then release the SKIP
button.
CHAN 1
NORMAL MODE
3.3.4 Manual Global Reverse Purge.

The user may press down and hold the ACK and RESET buttons until the
display reads GLOBAL REVERSE PURGE followed by REVERSE
PURGE. This initiates a global reverse purge where air is blown down
every sample line for a set period of time. The purge duration is factory
set and a Button box is required to be interfaced to the controller BTC
board to change the value.
After the system has finished purging it will revert back to sampling.
Page 17 of 51
3.3.5 Manual Individual Reverse Purge.

In order to reverse purge an individual sample location you initially have
to GOTO the desired location, refer to section 3.3.1.
Once the system is sampling from the required location you can then
purge the sample line by pressing and holding the ACK and HOLD button
until the display reads REVERSE PURGE. This will purge the line for the
set duration, once completed revert back to sampling.
3.3.6 Automatic Global Reverse Purge.
This is a reverse purge, for all sample points, which automatically initiates
after a set number of complete cycles of sample points. We recommend
this function to be enabled for an analyser unit which draws samples from
points where water can be found, such as ballast tanks. The purge
frequency is factory set and can only be altered using a button box being
interfaced with the controller BTC board. The box can be obtained by
contacting TQ.
3.4
Alarm Conditions
3.4.1 Fault Conditions

There are three possible fault conditions: Sensor Fault, Flow Fail and
Comms Failure.
3.4.1.1 Sensor Fault
The sensor will be in fault if the milliamp value output of the sensor falls
below a set value. When this occurs the LCD will display SENSOR
FAULT, the System Healthy LED will extinguish and the Fault relay will
be activated.
SENSOR FAULT
To clear the Fault condition repair or replace sensor and press and hold
the RESET button until the display reads RESET ALARM. At the same
time, the System Healthy led will illuminate and the Fault relay will be
de-activated.
3.4.1.2
Flow fail
The Flow Fail will occur if the pressure through the system drops to a set
value. When this occurs the LCD will display FLOW FAIL, the System
Healthy led will extinguish and the Fault relay will be activated.
Page 18 of 51
FLOW FAIL
To clear the Fault condition press clear blockage or SKIP the channel,
then hold the RESET button until the display reads RESET ALARM. At
the same time, the System Healthy led will illuminate and the Fault relay
will be de-activated. The alarm will not clear until the system has flow
again, it may require re-booting to allow user to SKIP the problem
channel.
RESET ALARMS
3.4.1.3 Communications Failure

A Comms Failure will initiate when communications are interrupted for
more than 2 minutes between the Display BTC PCB and the Control BTC
PCB.
COMMS FAILURE
This cannot be reset by the RESET button; the panel has to be opened and
powered down and back up again. However it is preferred to do this from
the power supply changeover unit.
3.4.2 Concentration Alarms
There are two alarms on the system, a low level alarm, ALARM 1, and a
high level alarm, ALARM 2. When the gas concentration exceeds the set
levels, the appropriate alarms will be activated, and operate the
appropriate LEDs and alarm relays. The LCD will display the first
channel to be in alarm, together with the sensor gas type and relevant
alarm condition. The system will continue to sample the channels
sequentially.
Page 19 of 51
CHAN 1
METHANE LOW ALARM
CHAN 1
METHANE HI ALARM
The user may reset the alarmed channel by pressing the RESET button. At
which point the alarms for that channel will be cleared. If there are any
pending alarms then the LCD will display the next alarmed channel
information. The user must again press the RESET button to clear that
particular alarm. When no more alarms are present, the system will
display the concentration as normal.
The user may press the Ack button to clear the audible buzzer (if fitted).
This will acknowledge the alarmed channel and display ALARM
ACKNOWLEDGED on the LCD.
CHAN 1
ACKNOWLEDGED ALARM
If there is a pending alarm the LCD will display the pending alarm
information. When all alarmed channels have been acknowledged, the
system will display the gas concentration sequentially, but will also
display ALARM ACKNOWLEDGED on the LCD for 5 seconds. To deactivate the alarm relays the user must use the RESET function as
described above.
RESET ALARMS
Each alarm is then reset on a channel per channel basis, i.e. if a particular
channel is in alarm then another channel comes into alarm, then the first
channel requires one reset and a second reset clears the next set of alarms
in the second channel.
Page 20 of 51
4.
SYSTEM SETTINGS
In the TQ4400 Enclosure there is a Panel marked TQ4400 Set Up/Test Panel
or Box with four push buttons and a LCD display (see below). During
Normal operation this display will show the channel name followed by A-D
conversion Done
TQ4400 SET UP PANEL
SELECT
UP
DOWN
MENU
Fig 4 Typical TQ4400 Set Up Panel.

If any parameter requires changing within the system, and if the sensor
requires a calibration check, then the Technical and Parameters Menu will
required to be accessed from this Panel.
Parameters Include: - Location Names, Sensor Names, Dwell Times, Gas
Units, Gas Range, and Alarm Levels.
Technical Parts Include: - Calibration, No. of Sample Points, No. of channels,
reverse purge frequency, reverse purge times and another Skip Channel
function.
A MENU MAP IS ENCLOSED ON PAGE 35, 36 & 37 which may help when
using the menus.
4.1
Set up Controls
The set-up controls consist of four push buttons SELECT, UP, DOWN and
MENU which interfaces with the TQ4400 control circuit board which is fitted
behind the Buttons and LCD.
4.2
Power Up
When the system is first powered up the title screen will be displayed showing
the software name and version number.
Page 21 of 51
TQ ENVIRONMENTAL
CONTROL Ver. 1.5
4.3
Set Up-Menu Access
After the title screen is displayed, the display will then read TRANSFERRING
SYSTEM and dots appear on the bottom line of the display (One dot for each
sample point being monitored).
TRANSFERING SYSTEM
....
To access the menu system, the MENU button must be pressed and held down
as the dots appear on the bottom line.
TRANSFERING SYSTEM
.........
When the last dot has appeared on the bottom line of the display then the
display will show MENU- PARAMETERS and therefore successful entry to the
menu structure.
MENU
PARAMETERS
The menu may now be navigated by pressing the UP and DOWN buttons,
which will enable the user to scroll through the menu items. The menu items
Page 22 of 51
will wrap around from the last menu item to the first menu item and viceversa.
This initial part of the menu allows the user to access 2 parts: PARAMETERS
or TECHNICIAN MODE.
Parameters Menu is as described above allows changes to the Alarm levels,
dwell times and location names, etc.
Technician Mode is as describe above will allow change in calibration, No. of
samples, No. of sensors, etc.
MENU
TECHNICIAN MODE
Also an option to EXIT MENU is included. If this is selected before the

timer on the front has counted down then it will revert to normal running.
*- NOTE it also advised that all menus have been completely exited, to ensure
new settings are saved. -*
MENU
EXIT MENU
To select the desired menu item, the user must press the SELECT button.
Page 23 of 51
4.4
Parameters
System parameters may be set and edited by entering the PARAMETERS

menu option. Each parameter is set on a Location by Location Basis, therefore
what ever is set for channel 1 does not apply to channel 2, with exception to
the GLOBAL SENSOR settings (see section 4.4.5). The GLOBAL SENSOR
Menu setting will apply to all channels.
Once entered, the display will prompt the user to select a desired channel for
editing. The user must press the UP and DOWN buttons to display the
required channel location and then press the SELECT button to accept that
channel location.
PARAMETERS MENU
CHANNEL 1
When a channel has been selected, the user may cycle through the Parameters
Sub Menu using the UP and DOWN buttons and select the required
Parameters Sub Menu Item using the SELECT button.
PARAMETERS MENU
SET LOCATION
When performing a task within the parameters menu the unit will always
return to the following screen: -
PARAMETERS MENU
CHANNEL 1
To exit completely, press SELECT, then DOWN once to PARAMETERS

MENU-EXIT MENU and press SELECT.
Detailed descriptions of the Parameters Sub Menu items now follow:
Page 24 of 51
4.4.1 Parameters Sub Menu - Set Location

The channel locations are set by default to CHANNEL 1, CHANNEL
2, etc. This option will allow the user to change the name of the channel
locations to a more meaningful description up to 20 characters in length,
including the <SPACE> character.
SET LOCATION
CH_
The user must use the UP and DOWN buttons to cycle through the
alphanumeric characters, pressing the SELECT button when the display
shows the required character. To leave spaces, select the <SPACE>
character and press the SELECT button. When the SELECT button has
been pressed the next digit on the right will be displayed.
It is important to press SELECT at the end to leave a space otherwise it
may leave the last character off the end of the location.
*-NOTE - If there is no intension of changing the location name then the
SELECT button must be pressed until the cursor has reached the right
hand side of the display followed by MENU.*
To accept the channel location description the user must press the MENU
button.
4.4.2. Parameters Sub Menu - Set Gas Type
PARAMETERS MENU
SET GAS TYPE
This option is used to set a particular gas to a particular channel location.

The current channel location is the one entered at the beginning of the
parameters sub menu. To set a particular gas the user must press the UP
and DOWN buttons to cycle through the available gasses. This option will
allow the user to change the name of the sensor gas type to a more
meaningful description up to 10 characters in length, including the
<SPACE> character.
Page 25 of 51
SET GAS TYPE

METH_
The user must use the UP and DOWN buttons to cycle through the
alphanumeric characters, pressing the SELECT button when the display
shows the required character. To leave spaces, select the <SPACE>
character and press the SELECT button. When the SELECT button has
been pressed the next digit on the right will be displayed.
It is important to press SELECT at the end to leave a space otherwise it
may leave the last character off the end of the location.
*-NOTE - If there is no intension of changing the Gas type then the
SELECT button must be pressed until the cursor has reached the right
hand side of the display followed by MENU.*
To accept the channel location description the user must press the MENU
button.
4.4.3. Parameters Sub Menu - Set Dwell Time
This option allows the user to specify the time in seconds that the system
will remain in a particular channel location before sequentially
incrementing to the next channel location. The dwell time is variable in the
range from 0 to 300 seconds.
PARAMETERS MENU
SET DWELL TIME
To change the dwell time for that particular channel the user must press the
UP and DOWN buttons and the SELECT button when the desired dwell
time is displayed.
SET DWELL TIME

00040
Page 26 of 51
4.4.4 Parameters Sub Menu - Select Local Sensor

This option will allow the user to set sensor parameters for a specified
sensor on a specified channel.
PARAMETERS MENU
SELECT LOCAL SENSOR
To select a particular sensor the user must press the UP and DOWN buttons
to cycle through the available sensors and SELECT button when the desired
sensor is displayed.
SENSOR MENU
FLAMMABLE
4.4.5. Parameters Sub Menu - Select Global Sensor
PARAMETERS MENU
SELECT GLOBAL SENSOR
This option will allow the user to set sensor parameters for a specified
sensor on all channels. The sensor parameters are the same as the Select
Local Sensor parameters and are described as follows:
To select a particular sensor the user must press the UP and DOWN buttons
to cycle through the available sensors and SELECT button when the desired
sensor is displayed.
SENSOR MENU
FLAMMABLE
Page 27 of 51
4.5
Sensor Menu
4.5.1.
Sensor Menu - Set Alarms
SENSOR MENU
SET ALARMS
When selected, this option displays a Set Alarms sub menu which allows
the user to Select High Alarm, Select Low Alarm, or Exit Sub Menu. The
following describes the typical for a high alarm but the Select Low alarm
option works in exactly the same way. Press SELECT to enter.
4.5.1.1
Set Alarms - Select High Alarm
SET ALARMS
SELECT HIGH ALARM
When High or Low alarm is selected it allows the user through a further sub
Menu to either set the high alarm or to set the alarm type whether it be
rising or falling. Press SELECT to enter.
Set High Alarm
HIGH ALARM MENU

SET HIGH ALARM
This option will allow the user to change the alarm point level. The alarm
point level will increase or decrease in steps of 1 if the UP or DOWN
buttons are held down for less than 10 seconds. If the buttons are still held
down then the alarm point level will increase or decrease in steps of 10 for
the next 20 seconds. If the buttons are still held down the alarm point level
will increase or decrease in steps of 100.
Page 28 of 51
SET HIGH ALARM

00040
When the desired alarm point level is displayed, the user must press the
SELECT button to accept the displayed value.
Set Alarm Type
This option allows the user to specify a rising alarm + or a falling alarm -.
HIGH ALARM MENU

SET ALARM TYPE
SET ALARM TYPE

+_
Press UP or DOWN to toggle between a rising alarm + or a falling alarm -.

Then press SELECT on required alarm type.
4.5.1.2
Set Alarms - Select Low Alarm
This option is the same as the Set High Alarm above section 4.5.1.1, but
refers to the low alarm point.
SET ALARMS
SELECT LOW ALARM
Page 29 of 51
4.5.1.3
Set Alarms Set Latch Status
This option allows any gas concentration alarm to be automatically

cancelled as soon as the concentration of gas has returned to a level not
beyond it alarm set point.
SET ALARMS
SELECT LATCH STATUS
Press SELECT to enter.
LOW
HIGH
UNLATCHED LATCHED
Press UP / DOWN to choose the combination of LATCH requirement for

the High and Low Alarms. When the desired latch status is displayed, the
user must press the SELECT button to accept the displayed value.
4.5.2 Sensor Menu- Set Units
This option will allow the user to select the appropriate units corresponding
to the gas type. The available units are as follows: PPM, %LEL, %VOL,
and MGM. Press UP / DOWN to choose which units are required followed
by the SELECT Button.
SET UNITS
%LEL
4.5.3 Sensor Menu - Set Range

This option allows the user to set the desired gas sensor range. The sensor
range is determined by the particular sensor installed. i.e H2S would be 50
for a 0-50 PPM sensor, 4mA = 0PPM & 20mA = 50PPM
*-NOTE This figure does not correspond to the gas calibration level
required - *
Page 30 of 51
SENSOR MENU
SET RANGE
SET RANGE
50000
This is set by the up or down buttons. Holding the up or down buttons for
10 seconds the display values will start to increment / decrement in
multiples of 10. Holding the same buttons or a period above 20 seconds the
display values will increment / decrement in multiples of 100 and for a
button held for more than 30 seconds the display values will increment /
decrement by 1000. When the desired range is displayed, the user must
press the SELECT button to accept the displayed value.
Page 31 of 51
4.6
Technician Sub Menu
4.6.1 Technician Sub Menu - Set No. Of Channels
This option allows the user to select the desired number of channels.
TECHNICIAN MENU
SET NO. OF CHANNELS
SET NO. OF CHANNELS

12
This is set by the up or down buttons. When the desired number of channels
is displayed, the user must press the SELECT button to accept the displayed
value.
4.6.2 Technician Sub Menu - Set No. Of Sensors
This option allows the user to select the desired number of sensors.
TECHNICIAN MENU
SET NO. OF SENSORS
SET NO. OF SENSORS

01
This is set by the up or down buttons. When the desired number of sensors
is displayed, the user must press the SELECT button to accept the displayed
value.
Page 32 of 51
4.6.3 Technician Sub Menu - Skip Channel Number

This performs the same function as Section 3.3.3. This option allows the
user to skip a channel. When the SELECT button is pressed, the display
will show SKIP MODE or NORMAL MODE to indicate to the user the
channel status.
TECHNICIAN MENU
SKIP CHANNEL
SKIP ZONE NUMBER

CHANNEL 1
Press UP / DOWN to choose the channel required to be skipped. When the

desired channel is displayed, the user must press the SELECT button and
SKIP MODE-CHANNEL1 will flash up on display before returning to
TECHNICAL MENU-SET No. OF CHANNELS (SECTION 4.6.1)
To un-skip the channel, repeat as above but NORMAL MODECHANNEL1 will flash up on display before returning to TECHNICAL
MENU-SET No. OF CHANNELS.
4.6.4 Technician Sub Menu - Set Purge Time
**Please note this option is not available on the TQ4400 Pump Room
system as there is no hardware to drive this function. Please keep the below
setting at 00000.**
This option allows the user to set a time period for the purge of each sample
line.
TECHNICIAN MENU
SET PURGE TIME

Page 33 of 51
SET PURGE TIME

00060
This is set by the up or down buttons. When the desired purge time is
displayed, the user must press the SELECT button to accept the displayed
value.
4.6.5 Technician Sub Menu - Set Purge Cycle
This option operates in conjunction with the Set Purge Time option. Set
Purge Cycle is the number of complete cycles of all sample lines before a
purge is processed. Purge may be turned off by setting Purge Cycle to 0.
**Please note this option is not available on the TQ4400 Pump Room
system as there is no hardware to drive this function. Please keep the below
setting at 00000.**
SET PURGE CYCLE

00
This is set by the up or down buttons. When the desired number of cycles is
displayed, the user must press the SELECT button to accept the displayed
value.
4.6.6 Technician Sub Menu - Calibrate Sensor
From the technician sub menu the user should use the up and down keys
until the CALIBRATE SENSOR option is displayed. The user should then
use the SELECT button to enter calibration mode.
TECHNICIAN MENU
CALIBRATE SENSOR
This option will allow the user to calibrate a particular sensor. The user is
prompted to select a sensor. Use the up and down keys until the sensor to
be calibrated is displayed then press SELECT button to calibrate the sensor.
Page 34 of 51
* NOTE The system does not zero the sensor, it assumes sensor zero to
be 4mA and there is not adjustment in this Menu. If a sensor is not 4mA
with Zero gas then the sensor would be assumed faulty.- *
SELECT SENSOR
FLAMMABLE
With the correct sensor selected the 1st sample solenoid will open and user
should apply calibration gas to the sensor via the calibration port or 3 way
valve or direct into the sensor head. (Oxygen Sensors usually require a
normal clean sample and dont require the next 3 steps)
i) Apply gas to the calibration port or to the port on the provided 3 way
valve.
ii) Turn on the gas bottle. Gas should be regulated to between 1 and 2 LPM.
iii) Turn the 3 way Valve handle 180o.
The gas concentration on the LCD will start to change after a few seconds.
If the concentration does not move then the sensor may need replacement.
Test electrically by placing voltmeter positive probe on clear (GD129) or
yellow (TQ122) wire from sensor and negative probe on Zero volts any
black wire. 0.88-0.91VDC will be a zero reading for the sensor and this will
rise up to 4.8volts for the full range of the sensor, typically with respect to
4-20mA.
When gas concentration reading stops changing e.g. when the gas
concentration reading has settled, accept the reading by pressing the
SELECT button.
* NOTE When calibrating oxygen at 21% and a normal sample is used
for calibration please wait at least 60 seconds, as the sensor will usually
initially show over 25% and will take time to adjust for pressure differences
when the 1st sample solenoid opens.
SELECT TO ACCEPT
00047
When SELECT VALUE is displayed the user should use the UP / DOWN
keys to adjust the output reading displayed when the current gas
Page 35 of 51
concentration is present at the sensor and press the SELECT button to

accept the value. These values will then be scaled and stored in the
NVRAM for future reference.
SELECT VALUE
00050
* - NOTE - If the user enters the Calibrate Sensor Menu again for the same
sensor then the system will always display its original default calibration
setting, not the new value recently adjusted. - *
H2S sensors can take a very long time to return to zero, this is due to the
gas sticking to the lining of the system pipe work. If system shows 1 2
PPM please allow a few days for it to fully return to zero.
4.6.7 Technician Sub Menu - Clear Calibration
This option allows the user to clear all calibration data from the NVRAM
and in doing so sets all sensors to default calibration.
Press SELECT to clear calibration.
TECHNICIAN MENU
CLEAR CALIBRATION
Page 36 of 51

TQ Environmental
CONTROL Rev. 1.5
TRANFERING SYSTEM
....
PRESS AND HOLD MENU

BUTTON ON THIS SCREEN
MENU
DOWN
MENU
PARAMETERS
UP
DOWN
MENU
TECHNICAL MODE
UP
MENU
EXIT MENU
SELECT
SEE
PAGE 35
SEE
SELECT PAGE 36
SELECT
4.7
OR PRESS PUSH HARD RESET

BUTTON ON CARD AS SHOWN
TO REBOOT SYSTEM
EITHER POWER DOWN
THEN UP AGAIN AT MAIN BREAKER
Sensor Menu
Page 37 of 51
Page 38 of 51
MENU
PARAMETERS
SELECT
DOWN
PARAMETERS MENU
F. P. TANK
UP
PARAMETERS MENU
FWD VOID SPACE
TO SET EACH
CHANNEL
INDIVIDUALLY
TO SET ALL
CHANNELS
THE SAME
SELECT
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
PARAMETERS MENU
SET LOCATION
UP
PARAMETERS MENU
SET GAS TYPE
UP
PARAMETERS MENU
SET DWELL TIME
UP
PARAMETERS MENU
SELECT LOCAL SENSOR
UP
UP
PARAMETERS MENU
SELECT GLOBAL SENSOR
UP
UP
PARAMETERS MENU
EXIT MENU
SELECT
SELECT
SELECT
SELECT
SELECT
SELECT
TO
END
DOWN
DOWN
DOWN
DOWN
SET LOCATION
F. P TA_
SET GAS TYPE

SENSOR 1
SET DWELL TIME

00030
SENSOR MENU
FLAMMABLE
UP
SENSOR MENU
H2S
UP
SENSOR MENU
OXYGEN
SENSOR MENU
FLAMMABLE
UP
SENSOR MENU
H2S
UP
SENSOR MENU
OXYGEN
UP/DN,
SELECT.
MENU
TO
END
SELECT
UP/DN
SELECT
TO
END
SELECT
SELECT
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
SET GAS TYPE

FLAMMAB_
SENSOR MENU
SET ALARMS
UP
SENSOR MENU
SET UNITS
UP
SENSOR MENU
SET RANGE
UP
SENSOR MENU
EXIT MENU
SENSOR MENU
SET ALARMS
UP
SENSOR MENU
SET UNITS
UP
SENSOR MENU
SET RANGE
UP
SENSOR MENU
EXIT MENU
UP/DN,
SELECT.
MENU
TO
END
SELECT
SELECT
TO
END
SELECT
SELECT
TO
END
SELECT
UP/DN
SELECT
TO
END
SELECT
UP/DN
SELECT
TO
END
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
SET UNITS
SET PPM LEVEL
UP
SET UNITS
SET %LEL LEVEL
UP
SET UNITS
SET %VOL LEVEL
UP
SET UNITS
SET MGM LEVEL
UP
SET UNITS
EXIT MENU
SET UNITS
SET PPM LEVEL
UP
SET UNITS
SET %LEL LEVEL
UP
SET UNITS
SET %VOL LEVEL
DOWN
DOWN
DOWN
DOWN
DOWN
SET ALARMS
SELECT HIGH ALARM
UP
SELECT
SET ALARMS
TO
SELECT LOW ALARM
END
UP
SELECT
SET ALARMS
TO
SELECT LATCH STATUS
END
UP
SELECT
SET ALARMS
TO
EXIT
END
SELECT
TO
END
SELECT
TO
END
DOWN
SET ALARMS
SELECT HIGH ALARM
UP
SELECT
SET ALARMS
TO
SELECT LOW ALARM
END
UP
SELECT
SET ALARMS
TO
SELECT LATCH STATUS
END
UP
SELECT
SET ALARMS
TO
EXIT
END
SELECT
TO
END
SELECT
TO
END
SELECT
SELECT
SELECT
TO
END
WHEN COMPLETING A SETTING AND

""SELECT" TO END" OR ""MENU" TO END"
IS PRESSED THE SYSTEM WILL ALWAYS
REVERT BACK TO THIS SCREEN.
TO FULLY EXIT PERFORM FOLLOWING.
SELECT
SET RANGE
00100
SELECT
SET RANGE
00100
DOWN
SET UNITS
SET MGM LEVEL
UP
SET UNITS
EXIT MENU
DOWN
DOWN
HIGH
UNLATCHED
DOWN
HIGH
LATCHED
DOWN
DOWN
HIGH
UNLATCHED
DOWN
HIGH
LATCHED
PARAMETERS MENU
F. P. TANK
SELECT
SELECT
LOW
LATCHED
UP
LOW
HIGH
UNLATCHED UNLATCHED
UP
LOW
LATCHED
UP
LOW
HIGH
UNLATCHED LATCHED
SELECT
SELECT
LOW
LATCHED
UP
LOW
HIGH
UNLATCHED UNLATCHED
UP
LOW
LATCHED
UP
LOW
HIGH
UNLATCHED LATCHED
SELECT
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
PARAMETERS MENU
EXIT MENU
DOWN
PARAMETERS MENU
SET LOCATION
HIGH ALARM MENU

SET HIGH ALARM
UP
HIGH ALARM MENU

SET ALARM TYPE
UP
HIGH ALARM MENU

EXIT MENU
LOW ALARM MENU

SET HIGH ALARM
UP
LOW ALARM MENU

SET ALARM TYPE
UP
LOW ALARM MENU

EXIT MENU
HIGH ALARM MENU

SET HIGH ALARM
UP
HIGH ALARM MENU

SET ALARM TYPE
UP
HIGH ALARM MENU

EXIT MENU
LOW ALARM MENU

SET HIGH ALARM
UP
LOW ALARM MENU

SET ALARM TYPE
UP
LOW ALARM MENU

EXIT MENU
SELECT
SELECT
SELECT
SELECT
TO
END
SELECT
SELECT
SELECT
TO
END
SELECT
SELECT
SELECT
TO
END
SELECT
SELECT
SELECT
TO
END
DOWN
DOWN
DOWN
DOWN
MENU
PARAMETERS
SET HIGH ALARM

00030
SET ALARM TYPE

ALARM TYPE :+
UP
SET ALARM TYPE

ALARM TYPE: -
SET LOW ALARM

00030
SET ALARM TYPE

ALARM TYPE :+
UP
SET ALARM TYPE

ALARM TYPE: -
SET HIGH ALARM

00030
SET ALARM TYPE

ALARM TYPE :+
UP
SET ALARM TYPE

ALARM TYPE: -
SET LOW ALARM

00030
SET ALARM TYPE

ALARM TYPE :+
UP
SET ALARM TYPE

ALARM TYPE: -
UP/DN
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
UP/DN
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
UP/DN
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
UP/DN
SELECT
TO
END
SELECT
TO
END
SELECT
TO
END
MAIN MENU
TECHNICIAN MODE
SELECT
**PLEASE NOTE**
THERE IS NO ZERO CALIBRATION
HERE. THE SYSTEM ALWAYS
ASSUMES ZERO IS 4mA &
IF A SENSOR IS NOT AT 4mA
THEN IT IS DEFECTIVE.
DO NOT ATTEMPT TO ZERO
SENSOR HERE.
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
TECHNICIAN MENU
SET NO OF CHANNELS
UP
TECHNICIAN MENU
SET NO OF SENSORS
UP
TECHNICIAN MENU
SKIP CHANNEL
UP
TECHNICIAN MENU
CALIBRATE SENSOR
UP
UP
TECHNICIAN MENU
CLEAR CALIBRATION
UP
TECHNICIAN MENU
SET PURGE TIME
UP
TECHNICIAN MENU
SET PURGE CYCLE
UP
TECHNICIAN MENU
EXIT MENU
SELECT
SELECT
SELECT
SELECT
SELECT
TO
END
SELECT
SELECT
SELECT
TO
END
DOWN
SET NO OF CHANNELS
23
SET NO OF SENSORS
04
SKIP CHANNEL
F P TANK
SELECT SENSOR
FLAMMABLE
UP
SELECT SENSOR
H2S
DOWN
UP/DN
SELECT
TO
END
UP/DN
SELECT
TO
END
SELECT
SELECT
SELECT
F P TANK
SKIP MODE
SELECT TO ACCEPT
00028
SELECT TO ACCEPT
00015
SELECT TO ACCEPT
00027
SELECT SENSOR
OXYGEN
UP
THE 1ST SOLENOID WILL

OPEN AT THIS POINT.
SELECT
UP/DN
SELECT
TO
END
UP/DN
SELECT
TO
END
THE O2 CAN BE
CALIBRATED WITH
NORMAL AIR
SET PURGE TIME

00020
SET PURGE CYCLE

00010
SELECT
TO
END
SELECT
TO
END
DATA ACCEPTED
00028
DATA ACCEPTED
00023
DATA ACCEPTED
00020
F P TANK
NORMAL MODE
INSERT SPAN GAS &

WAIT 30 SECONDS
OR SO FOR READING
SELECT
TO STABALISE
INSERT SPAN GAS &

WAIT 60 SECONDS
OR SO FOR READING SELECT
TO STABALISE
*IMPORTANT*
WAIT 30 SECONDS
OR SO FOR READING
TO STABALISE FOR SELECT
PRESSURE
SELECT VALUE
00050
SELECT VALUE
00025
SELECT VALUE
00021
PRESS UP/DOWN
TO CORRECT
CONCENTRATION
THEN SELECT
PRESS UP/DOWN
TO CORRECT
CONCENTRATION
THEN SELECT
PRESS UP/DOWN
TO CORRECT
CONCENTRATION
THEN SELECT
Page 39 of 51
5.
INSTALLATION
NOTE: TQ Environmental Plc gives the recommendations in this section with
respect to the correct installation of the TQ4400 Pump room sampling
system. However, it is also essential that the relevant Classification Society
rules and regulations with regard to each individual installation be complied
with.
5.1
TQ4400 Analysing Unit
The TQ4400 Analysing Unit is designed to be fixed to a rigid bulkhead via 4 x

8mm mounting brackets on the rear of the enclosure
As this unit contains sensitive electronics and instrumentation it is
recommended that the unit is installed in a relatively stable environment,
where vibration is at a minimum and must not be installed near high voltage
equipment.
5.2
Power Supply Change over Unit
It is recommended that this unit be mounted adjacent to the Analysing Unit for
ease of connection and to keep cable runs to a minimum. Again the unit is
designed to be fixed to a rigid bulkhead via 4 x 8mm mounting brackets on the
rear of the enclosure, refer to Fig 3, page 9.
Again as this unit contains sophisticated electronics it is recommended that it
be installed in a relatively stable environment and kept away from high
voltage equipment.
5.3
Manual Shut Off Valves
The Shut Off Valves must be installed in each of the sample lines in order to
comply with classification society regulations.
These valves enable sample lines to be isolated, which will be required if a
particular sample line is damaged, in order to prevent flammable gas being
pumped in to a safe area. These valves are required to be installed in the safe
area as close to the accommodation bulkhead as possible.
TQ Environmental can supply a weld tube assembly (length to suit
application) to ease valve mounting. This assembly provides a gas tight
penetration when welded to the bulkhead and enables mounting of valves as
close to the bulkhead as possible.
Page 40 of 51
50
ACCOMMODATION
BULKHEAD
Weld Tube
105
SAFE AREA
ACCOMMODATION
BULKHEAD
HAZARDOUS AREA
Manual Shut
Off Valve
Various Sizes Available
100
Fig 5
Shut Off Valve and Weld Tube
Refer to Fig 6 for the minimum required valve spacing when using the
valve/weld tube arrangement. It is recommended that after installation the
shut off valves be labelled with the details of the corresponding sample line
location in order to ease identification.
100
100
100
1
100
VALVES SHOWN
IN CLOSED POSITION
Fig 6
Bulkhead Penetration Valve Layout
Page 41 of 51
5.4
End of Line filters
When sample lines are installed in void spaces it is recommended that end of line
particulate filters are fitted to prevent dust particles/debris from being sucked into
the system.
The filter assembly can be supplied by TQ Environmental Plc as an optional extra
and is very light weight approximately 0.05 kg and can hence be satisfactorily
supported by the P clip arrangement shown in Fig. 7, when attached to a suitable
bracket via an M5 screw.
Please note end of line filters are only suitable for use in dry areas and must be
installed in an accessible position for ease of service.
P Clip
40mm
Filter
Element
30mm
15mm
Fig.7 Diagram of an End of Line Filter

5.5
In-Line Filters
When sample lines are installed in void spaces and the end of the sample line
is not readily accessible it is recommended that an in-line filter be used.
This has the same function as the end of line filter i.e. to remove dust/debris.
However, this filter is installed directly in the sample line by means of two
compression fittings, which match the size of the sample lines used, refer to
fig 8.
Again as with end of line filters in-line filters are only suitable for use in dry
areas and must be installed in accessible position for ease of service.
Page 42 of 51
Filter
Element
100 mm
20 mm
Fig.8 Diagram of a In Line Filter

5.6
Sample Lines
Sample lines from point of connection at the analysing unit to point of sample
should be as straight as possible and U-bends should be kept to a minimum.
The sample lines between the bulkhead shut off valves and the analysing unit
should be free of detachable connections except for the connection points for
the shut off valves at the bulkhead and the analysing unit and should be routed
the shortest way possible. If sample lines between the shut of valve and the
analysing unit have to be joined, welded connections should be used.
Sample lines should not be run through gas safe spaces except for the section
from where they penetrate the accommodation bulkhead to the point where
they attach to the analysing unit.
Where sample lines penetrate the accommodation bulkhead i.e. break a
safe/hazardous area division the penetration should be of an approved type and
be of the same integrity as the division penetrated. (See Section 5.3).
Vent and lines are to be vented to atmosphere in a safe area away from
ignition sources and the area within 3m of the outlets is to be considered as a
hazardous location.
After all sample, vent and drain lines are installed it is vitally important to test
for leaks and blockages. Applying compressed air at the start of the line and
Page 43 of 51
ensuring that airflows from the end of the line identify blockages. Leaks are
identified by blocking one end of the line and applying compressed air with a
pressure of 5-6 bar, hold the pressure in the line and monitor for pressure
drops, there should be no drop over one minute.
Ensure that all Sample Lines are connected to the Analysing Unit on the
correct ports, in order to eliminate the possibility of crossed lines.
Page 44 of 51
COMMISSIONING
It is strongly advised that a TQ Environmental Approved Engineer carries out
the commissioning. The system is fully tested and known to be operational
when it leaves the factory, however the ultimate performance of the system in
the field depends heavily on the final commissioning. If persons not approved
by TQ Environmental carry out the commissioning incorrectly, TQ
Environmental cannot and will not accept any responsibility for the systems
performance in the field.
As the system is a very important safety feature that contributes to the safe
running of hazardous cargo carrying vessel, TQ Environmental urge that the
above comments are understood.
To aid commissioning it is essential to have a good understanding of how the
system operates, therefore please read all sections of this manual before
commencing.
This section repeatedly references the system drawings; these drawings are
project specific and no two sets are the same. Please ensure that the correct
drawings are available.
6.1
Installation.
6.1.1
Ensure that all points detailed in section 5 are completed; pay
particular attention to the points dedicated to sample lines.
Only when section 5 has been completed can the commissioning proceed.
6.2
x
System Power Up.

Check all system wiring is as per the system drawings.
x Check that the voltage to the system corresponds to the voltage stated in
the system drawings.
x The system can be Powered up for testing only when the two above
points have been completed.
x Check with the ships staff that the areas to be sampled are clear of any
usual vapours that can trigger an alarm.
x Apply power to the system via the power supply change over unit. Fault
alarms may occur after system boot up, this is due to the time taken by some
sensors to warm up.
Page 45 of 51
6.3
Setting the Flow Rate
The flow rate has been factory set to its maximum potential, however if the
flow indicator has stopped rotating then the calibration valve is set to the
wrong position.
6.4
Sample Location Set-Up Test
This section gives details on how to set the individual sample locations dwell
time, this is the time taken to transport a sample gas from a sample location
and analyse it accurately.
Whilst this test is carried out, it is possible to test the sample lines for
blockages or leaks. Appendix A can be used to record the test results.
Equipment needed:
2 * 2 way radio.
A team of 2 or more persons.
Butane lighter (with flint removed).
6.4.1 One person is required to be present at the sample location to be tested

with the gas lighter, and one at the control panel. Both persons are to
be in contact with each other at all times.
6.4.2 Apply gas to the sample line and record how long it takes for the
system to display a gas concentration on the LCD. Log this time in the
Dwell Time column.
6.4.3 Block the sample line off, as the flow decreases a flow fail alarm will
be activated, if this is not the case a leak in the line may be apparent amend and repeat the test. Log the result in the table, column Flow
Fail.
6.4.4 Enter the Dwell Time for each location into the corresponding Timer.
See section 4.4.3
6.5
Testing Gas Concentration Alarms
Follow Task 1 detailed within the Scheduled Maintenance in section 7.

6.6
Testing Analysing Unit Cabinet Gas Detector
Follow Task 5 detailed within the Scheduled Maintenance in section 7.
Page 46 of 51
SCHEDULED MAINTENANCE
7.1
System Confidence Test Sequential Sampling Part
Frequency:
6 Months
Equipment Needed: Calibration Gas suitable for the sequential sensors i.e.
it is recommended that gas of 50% LEL (or similar) is used when a 0-100%
LEL sensor is installed.
Ensure that the concentration of gas used is greater than that of the highest
alarm set point.
Description:
When sample locations are grouped into zones, and different zones activate
different alarms, ensure that all zone alarm configurations are known so that
alarms can be checked.
Activate a flow fail alarm; this can be achieved by blocking the current sample
line through the ball stop valve. Once the alarm is activated, acknowledge the
alarm, refer to section 3.4.1.2
Connect the test gas to the calibration point within the analysing unit but do
not turn the gas on. Ensure that the 3-Way valve is set on the calibration
position and turn the gas on at a rate of 1 litre / minute.
The system will now generate a gas alarm on the current sample location.
Ensure all relevant alarms are activated, for example, any external beacons and
alarms on the Vessels alarm management system.
Ensure also that the display reads the same concentration as that of the
calibration gas used, i.e. 50% LEL if 50% LEL calibration gas is used.
It must be noted however that all calibration gases have a tolerance that must
be taken in to account.
Repeat for all locations that activate different alarms.
7.2
Filter Check
Frequency:
6 Months / when required
Equipment Needed: Replacement Filter Elements

Description:
Check that all Coalescing; Particulate; End of Line; InLine and Snorkel Valves are in good condition and
clean/ replace if necessary.
Page 47 of 51
7.3
System Calibration (All Sensors)
Frequency:
12 months
Equipment Needed: Calibration Gas suitable for the sensors being

calibrated i.e.: use 50% LEL gas (or similar) for a 0100% LEL sensor.
Description:
7.4
Refer to section 13.1 for applying test gas. Repeat for

all Sensors.
N.B. if the calibration for any of the sensors requires
altering, the setup box may be used to achieve this.
Pump Service
Frequency:
24 months
Equipment Needed: Pump Service Kit

Description:
7.5
Replace the pump diaphragm and valves.
Testing and Calibrating the TQ126F
Frequency:
12 months
Equipment Needed: Zero and Span Calibration Gas suitable for the sensor
used.
Span: 50% LEL or similar
Zero: Synthetic Air 0% LEL
Description:
Please refer to the drawing showing the TQ126F PCB

Layout, Fig 9.
Ensure the correct voltage is across the gas sensor by
measuring the voltage across terminals 1 and 3 of the
PEL terminal connector, next to VR2, within the
sensors junction box. Adjust VR1 so the voltage is
2.00V D.C., +/- 0.1V.
Apply Zero gas to the sensor using a suitable gassing
cap at a rate of 1 litre/minute, adjust VR2 so that the
TQ126F display reads 0.00 %.
Apply Span gas to the sensor using the suitable gassing
cap at a rate of 1 litre/minute; adjust VRoVM so that
the TQ126F display reads the same value as the span
gas, i.e. 50.00 %.
While applying gas to the sensor and ensure that the
power to the Analysing Unit is cut at 30 % LEL.
Page 48 of 51
VR 2
VR 1
VRDVM
RL 1
VR 3
VR20MA
S/W 1
VR4MA
Fig 9 RPB 126F PCB Layout Drawing
Page 49 of 51
PARTS LIST
Description: TQ4000 Pump room sampling system. Typical Major
Componants
Item
1
2
3
Part No:
Consumables
914-019
920-030
4
5
6
7
8
9
10
340-020
420-006
920-026
123-531
420-028
123-251
920-031
Description
Weld Tube/Shut Off Valve Ass
Flame arrestor
Air Comp/Vacuum Pump 24VDC
0.75A
GD 129 0-100% LEL IR Sensor
Particulate Filter Element
3/2 Solenoid valve - single
Non Cert O2 Sensor
Filter housing
Non Cert H2S Sensor
Pump service Kit
Qty
A
A +1
1
Name
1
1
1
1
2
1
1
Notes:
A = Number of streams
Recommended Spares
1 No.
1 No.
3 No.
1 No.
1 No.
2/2 Solenoid Valve (Sequential)

Pump Service Kit
Particulate Filter Elements
Internal Gas Sensor Gassing Cap
Test Gas Connection Lead
Page 50 of 51
10 No. 0.5A Q.B.G. Fuses

10 No. 1A Q.B.G. Fuses
5 No. 6A 10 X 38 Fuses
Appendix A
Sample
Line No.
1
2
3
4
5
6
8
8
Location Name
Dwell
Time
Analyser
+ Time
+
20
+
20
+
20
+
20
+
20
+
20
+
20
+
20
Total
= Time
=
=
=
=
=
=
=
=
Flow
Fail
Page 51 of 51

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DOC: 7748/TM

2007 TQ Environmental Plc

TQ Environmental Plc, Flanshaw Way, WAKEFIELD, W. Yorks, WF2 9LP

TQ ENVIRONMENTAL PLC BS EN ISO 9001

Tel: +44(0) 1924 380700

Tel: +44(0) 1924 380700

CUSTOMER ORDER NO:

TQ4400 PUMP ROOM GAS

WORKS JOB NO:

Tel: +44(0) 1924 380700

Tel: +44(0) 1924 380700

Information Specific to this Application.

TQ4400 OPERATING MANUAL.

* see section for sub-index

Tel: +44(0) 1924 380700

Tel: +44(0) 1924 380700

The Flammable Gas Detection System supplied to JOC INTERNATIONAL consists

Information Specific to this Application.

Sequential Sampling Locations = 3

Tel: +44(0) 1924 380700

Gas Types Monitored

Tel: +44(0) 1924 380700

Analysing Unit Sample Tube & Cable Entry Details

Pumproom Sampling system Enclosure Dimensions

TQ4400 PR Unit Internal Layout

Power Supply Changeover Unit Enclosure Details

Power Supply Changeover Unit Internal Layout

TQ Interanal Gas Detector Overview

Weld Tube Dimensional Detail

End of Line Filter Drawing

TQ4400 Pump Room Pneumatic Schematic

Power Supply Wiring Diagram

TQ4400 PR sensor flow fail Wiring diagram

TQ4400 PR Solenoid Valve and Relay CCT Diagram

TQ4400 Set up Display Wiring Diagram

TQ4400 Front Panel Circuit Diagram

Tel: +44(0) 1924 380700

Tel: +44(0) 1924 380700

8mm Vent Line

TQ4400 CONTROL UNIT

User Interface Display

Project Title. TQ 4400 PUMP Client.

Sample Lines Connect Directly on to Flame

Vent Flame Arrestors

4) 8mm OD Copper sample lines recommended,

3) Shut off valves and penetrations supplied

2) Vent line is to be let to atmosphere with the

1) 3= Number of sample points

3 Core 1.5mmsq Black

TQ4400 CONTROL UNIT

Gas Detection\Control Unit

3 Core 1.5mmsq Black

Cabinet Gas Alarm V.F.C.

Cabinet Gas Internal

Project Title. TQ4400 PUMP Client.

3) Provision is provided for remote monitoring of

2) Cabinet Gas Alarm V.F.C. is generated from

1) Cable Spec is a TQ recommendation.

Int. Gas Detector Moved

2) Sample line OD can be changed

1) Protection Rating of IP66

SAMPLE LINES (UP TO 8)

1. Extra Contacts Added