Output Summary

Page 1

Released to the following HTRI Member Company:

NED
Syed Zohaib Ahmed
Xist E Ver. 6.00 26/11/2016 20:28 SN: Vals100+
Desgin of Water heater
Design of HR system for Oil Heater
Design - Horizontal Multipass Flow TEMA AEL Shell With Single-Segmental Baffles
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions

Hot Shellside

Fluid name
Flow rate
(kg/s)
Inlet/Outlet Y (Wt. frac vap.)
Inlet/Outlet T
(Deg C)
Inlet P/Avg
(kPa)
dP/Allow.
(kPa)
Fouling
(m2-K/W)

1.000
315.00
50.001
13.897

SI Units

Cold Tubeside

FLUE GAS
0.3530
1.000
150.00
43.052
0.000
0.000880

0.000
35.00
700.010
0.406

WATER
0.3330
0.000
85.00
699.807
0.000
0.000352

Exchanger Performance
Shell h
Tube h
Hot regime
Cold regime
EMTD

(W/m2-K)
(W/m2-K)
(--)
(--)
(Deg C)

187.51
823.17
Sens. Gas
Sens. Liquid
156.7

Actual U
Required U
Duty
Area
Overdesign

Shell Geometry
TEMA type
Shell ID
Series
Parallel
Orientation

Baffle type
Baffle cut
Baffle orientation
Central spacing
Crosspasses

Tube Geometry
Tube type
Tube OD
Length
Pitch ratio
Layout
Tubecount
Tube Pass

(--)
(mm)
(m)
(--)
(deg)
(--)
(--)

Thermal Resistance, %
Shell
Tube
Fouling
Metal

65.43
17.87
15.99
0.71

122.70
95.17
0.0693
4.595
28.92

Baffle Geometry
AEL
205.004
1
1
0.00

(--)
(mm)
(--)
(--)
(deg)

(W/m2-K)
(W/m2-K)
(MegaWatts)
(m2)
(%)
(--)
(Pct Dia.)
(--)
(mm)
(--)

Single-Seg.
45.00
Perpend.
157.562
15

Nozzles
Plain
25.400
2.930
1.3333
30
20

Shell inlet
Shell outlet
Inlet height
Outlet height
Tube inlet
Tube outlet

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

150.000
150.000
10.507
10.507
26.645
26.645

2
Velocities, m/s
Shellside
Tubeside
Crossflow
Window

30.53
9.616e-2
27.37
25.21

Flow Fractions
A
B
C
E
F

0.022
0.727
0.168
0.083
0.000

Final Results

Page 2

Released to the following HTRI Member Company:

NED
Syed Zohaib Ahmed
Xist E Ver. 6.00 26/11/2016 20:28 SN: Vals100+
Desgin of Water heater
Design of HR system for Oil Heater
Design - Horizontal Multipass Flow TEMA AEL Shell With Single-Segmental Baffles
Process Data
Fluid name
Fluid condition
Total flow rate
Weight fraction vapor, In/Out
Temperature, In/Out
Temperature, Average/Skin
Wall temperature, Min/Max
Pressure, In/Average
Pressure drop, Total/Allowed
Velocity, Mid/Max allow
Mole fraction inert
Average film coef.
Heat transfer safety factor
Fouling resistance

Hot Shellside
FLUE GAS
(kg/s)
(--)
(Deg C)
(Deg C)
(Deg C)
(kPa)
(kPa)
(m/s)
(--)
(W/m2-K)
(--)
(m2-K/W)

SI Units

Cold Tubeside
WATER

Sens. Gas
0.3530
1.000
150.00
115.76
120.57
43.052

1.000
315.00
232.50
60.94
50.001
13.897
30.53

0.000
35.00
60.00
60.30
700.010
0.406
9.616e-2

Sens. Liquid
0.3330
0.000
85.00
89.27
118.73
699.807

0.0000
187.51
1.000
0.000880

823.17
1.000
0.000352

Overall Performance Data

Overall coef., Reqd/Clean/Actual
Heat duty, Calculated/Specified
Effective overall temperature difference
EMTD = (MTD) * (DELTA) * (F/G/H)

(W/m2-K)
(MegaWatts)
(Deg C)
(Deg C)

95.17 /
0.0693 /
156.7
157.82 *

146.05 /
0.0685
0.9929

122.70

* 1.0000

See Runtime Messages Report for

warnings.
Exchanger Fluid Volumes
Approximate shellside (L)
Approximate tubeside (L)

205
mm

2.93
m

75.7
41.0

Shell Construction Information

TEMA shell type
AEL
Shells Series
1 Parallel
Passes Shell
1 Tube
Shell orientation angle (deg)
0.00
Impingement present
No
Pairs seal strips
1
Shell expansion joint
Yes
Weight estimation Wet/Dry/Bundle

1
2

Shell ID
Total area
Eff. area

(mm)
(m2)
(m2/shell)

205.004
4.676
4.595

Passlane seal rods (mm) 0.000 No. 0

Rear head support plate
No
571.65 /
454.99 /
88.41 (kg/shell)

Baffle Information
Type
Perpend. Single-Seg.
Crosspasses/shellpass
15
Central spacing
(mm) 157.562
Inlet spacing
(mm) 415.412
Outlet spacing
(mm) 415.412
Baffle thickness
(mm)
3.175

Baffle cut (% dia) 45.00

No. (Pct Area) (mm) to C.L
1
44.46
10.250
2
0.00
0.000

Tube Information
Tube type
Overall length
Effective length
Total tubesheet
Area ratio
Tube metal

Plain
(m)
2.930
(m)
2.879
(mm)
50.800
(out/in)
1.1990
Carbon steel

Tubecount per shell

Pct tubes removed (none)
Outside diameter
(mm)
Wall thickness
(mm)
Pitch (mm)
33.8658 Ratio
Tube pattern (deg)

20
25.400
2.108
1.3333
30

Final Results

Page 3

Released to the following HTRI Member Company:

NED
Syed Zohaib Ahmed
Xist E Ver. 6.00 26/11/2016 20:28 SN: Vals100+
Desgin of Water heater
Design of HR system for Oil Heater
Design - Horizontal Multipass Flow TEMA AEL Shell With Single-Segmental Baffles

SI Units

Shellside Performance
Nom vel, X-flow/window

27.37 / 25.21

Flow fractions for heat transfer

0.779
A=0.0220 B=0.7273 C=0.1680 E=0.0827

F=0.0000

Shellside Heat Transfer Corrections

Total
0.788

Beta
0.746

Cross
25.63
MOMENTUM

Window
62.94

Gamma
1.056

End
0.942

Fin
1.000

Pressure Drops (Percent of Total)

Ends
4.01
0.00

Nozzle
Inlet
Outlet

Shell
4.36
3.06

Tube
48.68
31.76

Two-Phase Parameters
Method

Inlet

Center

Outlet

Mix F

H. T. Parameters

Shell

Tube

Overall wall correction

Midpoint
Prandtl no.
Midpoint
Reynolds no.
Bundle inlet
Reynolds no.
Bundle outlet
Reynolds no.
Fouling layer
(mm)

1.000
0.75
39021
15665
20522

1.015
3.04
4263
2843
5978

Thermal Resistance
Shell
Tube
65.43
17.87
Total fouling resistance
Differential resistance
Shell Nozzles
Inlet at channel end-No
Number at each position
Diameter
Velocity
Pressure drop
Height under nozzle
Nozzle R-V-SQ
Shell ent.

Fouling
15.99

Metal
0.71

Over Des
28.92
0.00130
0.00236

(mm)
(m/s)
(kPa)
(mm)
(kg/m-s2)
(kg/m-s2)

Inlet
1
150.000
17.67
0.607
10.507
353.07
945.24

Outlet
1
150.000
12.70
0.425
10.507
253.63
679.01

(mm)
(m/s)
(kPa)
(kg/m-s2)

Inlet
RADIAL
26.645
0.60
0.198
359.17

Outlet
RADIAL
26.645
0.62
0.129
368.20

Inlet

Outlet

Tube Nozzle
Diameter
Velocity
Pressure drop
Nozzle R-V-SQ
Annular Distributor
Length
Height
Slot area

Liquid
Outlet
0

Liquid
Outlet

(mm)
(mm)
(mm2)
Diametral Clearances (mm)
Baffle-to-shell
3.1750

Bundle-to-shell
21.0140

Tube-to-baffle
0.7938

Supplementary Results

Page 4

Released to the following HTRI Member Company:

NED
Syed Zohaib Ahmed
Xist E Ver. 6.00 26/11/2016 20:28 SN: Vals100+
Desgin of Water heater
Design of HR system for Oil Heater
Design - Horizontal Multipass Flow TEMA AEL Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry
Type
Fin density
Fin height
Fin thickness
Root diameter
Area/length

Plain

Internally Enhanced Tube Geometry

Type
Thickness
Pitch

(fin/meter)
(mm)
(mm)
(mm)
(m2/m)

None
(mm)
(L/D)

Mean Metal Temperatures

Mean shell temperature

219.46 (C)
Mean tube metal temperature in each tubepass, (C)

Tube Pass
1
2

Inside
88.88
106.01

Outside
90.06
107.07

Radial
89.51
106.57

SI Units

HEAT EXCHANGER SPECIFICATION SHEET

Page 5
SI Units

Job No.
Customer
Artisitic Millliners
Reference No.
Address
Proposal No.
Plant Location
AM-2 Unit, Main Korangi Industrial Rd.,Karachi
Date
26/11/2016
Rev
Service of Unit
Item No.
Size
205.004 x 2929.92 mm
Type AEL
Horz. Connected In
1 Parallel
1 Series
Surf/Unit (Gross/Eff) 4.68 / 4.59 m2
Shell/Unit
1
Surf/Shell (Gross/Eff) 4.68 / 4.59 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation
Shell Side
Tube Side
Fluid Name
FLUE GAS
WATER
Fluid Quantity, Total
kg/hr
1270.81
1198.81
Vapor (In/Out)
1270.81
1270.81
Liquid
1198.81
1198.81
Steam
Water
Noncondensables
Temperature (In/Out)
C
315.00
150.00
35.00
85.00
Specific Gravity
0.9935
0.9691
Viscosity
mN-s/m2
0.0273
0.0209
0.7192
0.3335
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat
kJ/kg-C
1.1921
1.1481
4.2183
4.2670
Thermal Conductivity
W/m-C
0.0440
0.0320
0.6238
0.6733
Latent Heat
kJ/kg
Inlet Pressure
kPa
50.001
700.010
Velocity
m/s
30.53
9.616e-2
Pressure Drop, Allow/Calc kPa
13.897
0.406
Fouling Resistance (min) m2-K/W
0.000880
0.000352
Heat Exchanged W
MTD (Corrected)
156.7 C
69261.4
Transfer Rate, Service
95.17 W/m2-K
Clean
146.05 W/m2-K
122.70 W/m2-K
Actual
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design/Test Pressure
kPaG
1400.02 /
1400.02 /
Design Temperature
C
410.00
410.00
No Passes per Shell
1
2
Corrosion Allowance
mm
Connections
In
mm
1 @ 150.000
1 @ 26.645
Size &
Out
mm
1 @ 150.000
1 @ 26.645
Rating
Intermediate
@
@
Tube No.
Thk(Avg) 2.108 mm
Length 2.930 m
Pitch 33.866 mm
Layout 30
20 OD 25.400 mm
Tube Type
Plain
Material CARBON STEEL
Shell
ID 205.004 mm
OD
mm
Shell Cover
Channel or Bonnet
Channel Cover
Tubesheet-Stationary
Tubesheet-Floating
Floating Head Cover
Impingement Plate
None
Baffles-Cross
Type SINGLE-SEG.
%Cut (Diam) 45.00
Spacing(c/c) 157.562
Inlet 415.412 mm
Baffles-Long
Seal Type
Supports-Tube
U-Bend
Type
Bypass Seal Arrangement
Tube-Tubesheet Joint
Expansion Joint
Yes
Type
Rho-V2-Inlet Nozzle
353.07 kg/m-s2
Bundle Entrance 186.62
Bundle Exit 134.06 kg/m-s2
Gaskets-Shell Side
Tube Side
-Floating Head
Code Requirements
TEMA Class
Weight/Shell 454.99
Filled with Water 571.65
Bundle 88.41
kg
Remarks:

205
mm

2.93
m

Reprinted with Permission (v6 )