Processing instructions

Material Processing Instructions for KaVo CAM

Systems

Always be on the safe side.

Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Phone +49 (0) 7351 56-0
Fax +49 (0) 7351 56-1488

Processing instructions Material Processing Instructions for KaVo CAM Systems

Table of contents

Table of contents
1 User instructions............................................................................................................................................... 4
1.1 User guide................................................................................................................................................ 4
1.1.1 Abbreviations............................................................................................................................... 4
1.1.2 Symbols....................................................................................................................................... 4
1.1.3 Target group................................................................................................................................ 4
1.1.4 Service Hotlines........................................................................................................................... 4
2 Safety............................................................................................................................................................... 5
2.1 Description of safety instructions..............................................................................................................
2.1.1 Warning symbol...........................................................................................................................
2.1.2 Structure......................................................................................................................................
2.1.3 Description of hazard levels........................................................................................................

5
5
5
5

3 Manufacturing (CAM)....................................................................................................................................... 6
3.1 Manufacturing with the KaVo ARCTICA...................................................................................................
3.1.1 Tools............................................................................................................................................
3.1.2 Procedure for use of the block adapter.......................................................................................
3.1.3 Procedure for use of the GFK/tool holder....................................................................................

6
6
6
8

3.2 Manufacturing with the KaVo Everest....................................................................................................... 9

3.2.1 Processing of materials "for KaVo ARCTICA" with KaVo block holder.................................... 9
3.2.2 Circular blank processing.......................................................................................................... 10
4 Procedure/processing outside the CAM process chain.................................................................................. 12
4.1 CAD........................................................................................................................................................ 12
4.2 After CAM............................................................................................................................................... 12

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Processing instructions Material Processing Instructions for KaVo CAM Systems

1 User instructions | 1.1 User guide

1 User instructions
1.1 User guide
1.1.1 Abbreviations
Abbre Explanation
viation
IfU

Instructions for use

CI

Care instructions

AI

Assembly instructions

TI

Technician's instructions

SC

Safety checks

IEC

International Electrotechnical Commission

RI

Repair instructions

EMC

Electromagnetic compatibility

PI

Processing instructions

1.1.2 Symbols
See the Safety/Warning Symbols section
Important information for users and technicians

CE mark (European Community). A product bearing this mark meets the re

quirements of the applicable EU directive.
Action required

1.1.3 Target group

This document is for dental technicians, dentists, and trained professionals.

1.1.4 Service Hotlines

Questions related to the CAD/CAM process chain:
KaVo Dental GmbH
Service Technical Hotline:
Tel. +49 7351 56-2100
service.cadcam@kavo.com
Application Hotline:
Tel. +49 7351 56-2200
AWT.everest@kavo.com
Questions not related to the CAD/CAM process chain:
Homepage/hotline of the manufacturer of the material

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Processing instructions Material Processing Instructions for KaVo CAM Systems

2 Safety | 2.1 Description of safety instructions

2 Safety
2.1 Description of safety instructions
2.1.1 Warning symbol
Warning symbol

2.1.2 Structure

DANGER

The introduction describes the type and source of the hazard.

This section describes potential consequences of non-compliance.

The optional step includes necessary measures for hazard prevention.

2.1.3 Description of hazard levels

Safety instructions distinguishing between three hazard levels are used in this docu
ment to prevent personal and property damage.

CAUTION

CAUTION

indicates a hazardous situation that can cause damage to property or mild to moder
ate injuries.

WARNING

WARNING

indicates a hazardous situation that can lead to serious or fatal injury.

DANGER

DANGER

indicates a maximal hazard due to a situation that can directly cause death or fatal
injury.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.1 Manufacturing with the KaVo ARCTICA

3 Manufacturing (CAM)
3.1 Manufacturing with the KaVo ARCTICA
3.1.1 Tools
The following tools are available for processing on the KaVo ARCTICA:
For the processing of glass-infiltrated ceramics, lithium-silicate ceramics and lithiumdi-silicate ceramics:
Diamond Grinding Pin D0,6 (Mat. no. 1.008.7090)
Diamond Grinding Pin D1 (Mat. no. 1.008.7088)
Diamond Grinding Pin D2 (Mat. no. 1.008.7087)
Diamond Grinding Pin D3,6 (Mat. no. 1.008.7089)
For the processing of titanium and plastic materials:
Titanium Milling Pin D1 long shaft (Mat. no. 1.008.7099)
Titanium Milling Pin D0.5 (Mat. no. 1.008.7098)
Titanium Milling Pin D2 (Mat. no. 1.008.7097)
Titanium Milling Pin D1 (Mat. no. 1.008.7096)
For the processing of zirconium and C-Temp:
ZS Milling Pin D2 long shaft (Mat. no. 1.008.7095)
ZS Milling Pin D1 long shaft (Mat. no. 1.008.7094)
ZS Milling Pin D1 (Mat. no. 1.008.7093)
ZS Milling Pin D0.5 (Mat. no. 1.008.7092)
ZS Milling Pin D2 (Mat. no. 1.008.7091)
Before the manufacturing is started, the system displays which tools are needed for
filling an order.

3.1.2 Procedure for use of the block adapter

Insert the block adapter (Mat. no. 1.008.7470) into the tool holder of the KaVo
ARCTICA Engine until it reaches the backstop.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.1 Manufacturing with the KaVo ARCTICA

Tighten the threaded pin of the tool holder to the proper torque using the universal
tool (Mat. no. 1.009.0859).

Insert the blank into the block adapter until it reaches the backstop.
(The installed rotation-securing stop prevents insertion in improper positioning)

Tighten the threaded pin to the proper torque using the universal tool.

After completion of the manufacturing process, undo the threaded pin with the
universal tool and take the restoration out of the block adapter.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.1 Manufacturing with the KaVo ARCTICA

3.1.3 Procedure for use of the GFK/tool holder

Insert the GFK holder attached to the blank into the tool holder of the KaVo ARC
TICA Engine until it reaches the stop.

Tighten the threaded pin of the tool holder to the proper torque using the universal
tool (Mat. no. 1.009.0859).

After completion of the manufacturing process, undo the threaded pin with the
universal tool and take the restoration out of the holder.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.2 Manufacturing with the KaVo Everest

3.2 Manufacturing with the KaVo Everest

Processing on the KaVo Everest requires the KaVo Everest Cam software (Mat. no.
1.010.3699). The following tools are available for processing on the KaVo Everest:
For the processing of glass-infiltrated ceramics, lithium-silicate ceramics and lithiumdi-silicate ceramics:
Everest CAM Grinding Pin 1,3 (Mat. no. 3.000.4624)
Everest CAM Grinding Pin 1 (Mat. no. 3.000.4625)
Everest CAM Grinding Pin 0.6 (Mat. no. 3.000.4627)
For the processing of zirconium and C-Temp:
Everest CAM Milling Pin ZS 0,6 (optional) (Mat. no. 3.000.4408)
Everest Milling Pin ZS 1 (Mat. no. 1.002.8027)
Everest Milling Pin ZS 1 long (Mat. no. 1.004.8063)
Everest CAM Milling Pin ZS 2 (Mat. no. 3.000.4387)
Everest Milling Pin 3 (Mat. no. 1.001.5999)
Everest Milling Pin ZS 3 long Mat. no. 1.004.8064
For the processing of titanium and plastic materials:
Everest CAM Milling Pin D0,6 (optional) (Mat. no. 3.000.4876)
Everest Milling Pin 1 (Mat. no. 1.001.5998)
Everest Milling Pin 3 (Mat. no. 1.001.5999)
Before the manufacturing is started, the system displays which tools are needed for
filling an order.

3.2.1 Processing of materials "for KaVo ARCTICA" with KaVo block

holder
Clamp the holder gripping yoke into the KaVo Everest (see IfU KaVo Everest
CAM).

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.2 Manufacturing with the KaVo Everest

Insert "for KaVo ARCTICA" material into the gripping yoke until it reaches the
backstop.
(The installed rotation-securing stop prevents insertion in improper positioning)

Tighten the threaded pin of the gripping yoke to the proper torque using the uni
versal tool (Mat. no. 1.009.0859).

Please see the software for further instructions for use of the GA KaVo Everest
CAM.
After completion of the manufacturing process, take the restoration out of the grip
ping yoke.

3.2.2 Circular blank processing

Clamp the circular blank gripping yoke into the KaVo Everest (see IfU KaVo Ever
est CAM).
Check the rubber buffer rings for proper positioning, cleanliness and flexibility.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

3 Manufacturing (CAM) | 3.2 Manufacturing with the KaVo Everest

3.2.2.1 Clamping the circular blank without circular blank gripping ring
Note
Carefully tighten the screws successively.

CAUTION
Excessive tightening of the screws on one side can cause the circular blank to break.

3.2.2.2 Clamping the circular blank with circular blank gripping ring
Note
Carefully tighten the screws successively.

CAUTION
Excessive tightening of the screws on one side can cause the circular blank to break.

Please see the software for further instructions for use of the GA KaVo Everest
CAM.
After completion of the manufacturing process, take the circular blanks off the
gripping yoke.

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Processing instructions Material Processing Instructions for KaVo CAM Systems

4 Procedure/processing outside the CAM process chain | 4.1 CAD

4 Procedure/processing outside the CAM process chain

4.1 CAD
For the material parameters needed for designing the denture, please refer to the pro
cessing instructions of the manufacturer of the material or the instructions for use of
the CAD software employed in the process.
The CAD instructions available from KaVo can be downloaded at
http://www.kavo.de/Produkte/CADCAM-Systeme/Downloads/Gebrauchsanweisun
gen.aspx
.

4.2 After CAM

For information on the further processing, please check the homepage or processing
instructions of the manufacturer of the material.

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