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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
a r t i c l e
i n f o
Article history:
Received 24 June 2011
Revised 29 December 2011
Accepted 5 February 2012
Available online 30 March 2012
Keywords:
Strengthening
Reinforcement
Textile concrete
Textile reinforced concrete
TRC
Textile reinforcement
Reinforced concrete
Fine-grained concrete
Carbon
Fibers
Slabs
a b s t r a c t
The use of textile reinforced concrete (TRC) is a very effective method for strengthening reinforced
concrete (RC) constructions. Within the Collaborative Research Centre 528 of the Technische Universitt
Dresden (TU Dresden) vast research on TRC was carried out, so as to examine the use of TRC for subsequently strengthening the bending load capacity of existing concrete or reinforced concrete components.
As a rule, the experimental research was done at small format reinforced concrete slabs with span widths
of 1.60 m and slab thicknesses of 0.10 m strengthened with TRC. At the same time calculation models
were developed to predict the maximum bending load capacity of the reinforced components amongst
others.
This article describes the experimental and theoretical research reassessing the assignability of the
results gained until now to large scale reinforced concrete slabs with a span width of 6.75 m and slab
thickness of 0.23 m. By using textile high-performance carbon reinforcements based on so-called
heavy-tow-yarns very high strengthening levels can be realized. The results show signicant load bearing
capacity increases compared to unreinforced reference slabs. Thus the safe use of bending reinforcements
consisting of TRC could be demonstrated for components with even large span widths and high reinforcement degrees. Simultaneously a distinct decrease of deection with growing reinforcement degree was
veried at a comparable load level. Calculation results of the presented simplied calculation model
for the estimated bending measurement are consistent with the load carrying capacities determined
experimentally. Using the nite element method (FEM) not only the load bearing capacities but also
the deformations were calculable keenly.
2012 Elsevier Ltd. All rights reserved.
318
the adaptation of existing load-carrying systems to recent demands has become a growing requirement. Therefore, for example,
changes in the use, reconstructions, damage to the existing supporting structure, or altered normative standards may require
the amplication or rather the reestablishment of the load-bearing
capacity of existing concrete elements. In practice, there exist different respective reinforcement methods. The application of TRC
constitutes a new and highly effective method for strengthening
reinforced concrete constructions [1,2]. Besides investigations concerning the TRC reinforcement of RC components for additional
strains with normal force [3], shear force [4], and torsion [5], also
extensive research regarding the exural strengthening of reinforced TRC components was carried out by the Technical University Dresden [6,7].
As a rule, RC slabs with span-widths of 1.6 m, slab depths of
0.6 m, and thicknesses of 0.1 m were tested. Textile fabrics made
of alkali-resistant glass (yarn neness up to 2400 tex) or carbon
(yarn neness up to 800 tex) were used as reinforcement. Meanwhile, detailed calculation models for predicting the maximum
bending load capacity were developed. Among others, these models consider the composite differences between steel and textile
reinforcement, comprehensively. Additionally, simplied measurement procedures not accounting for the composite differences
were generated [6,8].
A calculation model for the determination of the tensile
strength, bending and shear capacity of pure TRC components
can be found in [9,10].
The present article describes the experimental and theoretical
research by TU Dresden and the Torkret Substanzbau AG company
concerning the verication of the assignability of the results obtained so far to large-scale RC slabs as well as the conrmation
of a safe completion of notably higher reinforcement degrees. For
this, the textile reinforcement was made of carbon fabrics with
clearly higher yarn cross sections due to using heavy-tow-yarns. .
2. Experimental research
2.1. Test specimen geometry and materials
For the experimental research, ve reinforced slabs measuring
7.00 m/1.00 m/0.23 m (l/w/h) were concreted. One RC slab remained unreinforced for reference. The four strengthened reinforced concrete slabs differed in the layer number applied and,
hence, in the thickness of the TRC coating. An overview can be
found in Table 1.
Table 1
Tested elements.
Test
Number of carbon
specimen fabric layers
Slab thickness
(mm)
Thickness
of TRC
layer (mm)
Total
thickness
(mm)
1
2
3
4
5
230
230
230
230
230
6
9
12
15
230
236
239
242
245
None (reference)
1
2
3
4
319
tion was carried out with a single load distributed in two loads at
intervals of 1.5 m by a crossbar. Fig. 4 displays a schematic, and
Fig. 5 shows the load application and the test equipment.
2.2.2. Measurement technique
Besides a load cell for determining the introduced force, vertical
position encoders were arranged at the center of the slab to measure the deection. In order to determine the deformation at different section heights, photogrammetric measurements (soft- and
hardware by the GOM Gesellschaft fr optische Metechnik
mbH) were carried out at the longitudinal side of the reference
and the two-layer strengthened slab. For both slabs, a rectangular
eld (length: 320 mm, slab height) was sprayed in black and white
within the range of the constant bending moment, see Fig. 6a and
b. The different colors (black and white) form a random pattern for
Fig. 7. Actions.
320
good contrast. Two CCD cameras view the eld during the load
application. The deformation of this structure under different load
conditions is recorded by the CCD cameras and evaluated using
digital image processing. The initial image processing denes a
set of unique correlation areas known as macro-image facets, typically 520 pixels across, which are then tracked in each successive
image with sub-pixel accuracy. Using the photogrammetric principles, the 3D coordinates of the surface of the specimen, which are
related to the facets at each stage of load, can be calculated precisely, resulting in the 3D contour of the component, the displacement as well as the plane strain tensor.
20 kN. From this loading until the load test end, a holding time
of 2 min with constant deection was carried out every 10 kN.
Fig. 7 represents these actions.
2.4. Results of the experimental research
Fig. 8 displays the forcedeection-relations referred to the slab
center registered during the slab tests.
To determine the exural capacity maximum bending moment
was calculated using the following equation:
2
M
2.3. Actions
Each slab is initially loaded at its self-weight of approx. 25 kN/
m3. The self weight gSt may be calculated as a line load and is
1 m 0.23 m 25 kN/m3 = 5.75 kN/m. The self-weight of the
strengthening layer gV is determined with an Eq. (1) and added
to gSt.
g St l
g l
P
V
l1
2
8
8
with gSt is the self-weight line load of the reinforced concrete slab
(see Section 2.3), gV the self-weight line load of the textile reinforcement layers (see Section 2.3), P the machine force, l the span width
of the slab (see Fig. 4) and l1 is the distance between load introduction and support (see Fig. 4).
By inserting the values gst, l and l1, which amount to the same in
every test specimen, Eq. (2) leads to the following equation:
Fig. 10. Exemplary crack patterns (lateral view): (a) reference slab and (b)
strengthened slab.
Table 2
Failure moments and load increase.
Test
specimen
(no.)
Force, P
(kN)
Failure
moment (kN)
Deection
(mm)
Bearing load
increase to (%)
1
2
3
4
5
25
58
96
119
147
66
110
160
191
228
94
223
229
240
244
100 (reference)
167
242
289
345
321
2:625
2
8
8
Calculated failure
moment (kNm)
1Unstrengthened slab
21 Layer of textile reinforcement
32 Layers of textile reinforcement
43 Layers of textile reinforcement
54 Layers of textile reinforcement
62
101
144
188
232
ds h cnom
s
2
dt h
s 0:3 0:3
2
es
ec et
ds ec
dt
es > 3
dt
ec
ec et
For the normal concrete used with the assumption of a rectangular stress distribution, the compression zone height x in the concrete pressure zone needs to be attenuated by the value k = 0.8
corresponding to DIN 1045-1 [17]
Fig. 12. Comparison of calculated and experimentally determined failure moments.
xkorr k x 0:8 x
322
zs d s
xkorr
2
zt d t
xkorr
2
10
With the lever arms, given ultimate stresses, and the reinforcement cross sections, the failure moment Mu can be determined
with Eqs. (11)(13). The tensile forces Fs and Ft for steel and textile
reinforcement are calculable with the following equations:
F s fy As
11
F t ft At
12
with As is the cross-sectional area of the longitudinal steel reinforcement, At the cross-sectional area of the textile reinforcement, fy the
yield stress of the steel reinforcement and ft is the average tensile
strength of the textile reinforcement.
The failure moment Mu of the strengthened cross section:
M u M s M t F s zs F t zt
13
F c F s F t As fy At ft
14
Ac b xkorr
15
16
with Fc is the existing concrete compressive stress, Ac the crosssectional area of the concrete pressure zone, b the width of the considered slab stripes, rc the existing concrete compressive stress and
fcm is the average concrete compressive stress.
3.1.2. Results
Table 3 displays the calculated failure moments Mu for the reference and the slabs strengthened with one to four layers of textile
reinforcement.
Fig. 12 contrasts the experimentally determined and calculated
failure moments Mu of Tables 2 and 3. The experimentally determined load-bearing capacities can be understood well with the calculation approach introduced for the approximated bending
measurement of TRC strengthened reinforced concrete slabs. The
variations amount to less than 10%.
Fig. 15. Biaxial failure function. With Ec elastic modulus for concrete, fc uniaxial
compressive failure stress, fcef biaxial compressive failure stress, ft tension failure
stress, rc compressive stress.
Fig. 17. Idealized re-law. With es,y, es,lim, yield and ultimate steel strain, et,1, et,lim,
textile and ultimate textile strain, fs,y, fs,u yield and ultimate steel stress, ft,1, ft,u
textile and ultimate textile stress, ES elastic modulus for steel.
323
Fig. 18. Moment-deection-relation: (a) rt,u/et,lim = 1200 MPa/12.0 and (b) rt,u/et,lim = 1200 MPa/11.0.
Table 4
Summary of calculated failure moments and maximal deections.
Textile material parameters
Unstrengthened slab
1 Layer textile reinforcement
2 Layers textile
reinforcement
3 Layers textile
reinforcement
4 Layers textile
reinforcement
74
110
154
315
210
253
74
109
154
315
196
239
194
277
197
264
236
286
238
271
Atena 2D, Version 4.2.2.0, Cervenka Consulting Ltd., Prague, Czech Republic.
324
Fig. 19. Comparison of the calculated and experimental results: (a) ultimate moments and (b) ultimate deections.
Fig. 20. Reference slab: (a) selection of FE-nodes, (b) photogrammetric measurement, (c) strain ep at compressive zone and (d) es and et at tensile zone reference slab.
strain-curve in the rst section until reaching stress ft,1. After evaluating the strain specimen tests carried out simultaneously to the
component examination, a nearly complete extension of the laments from a textile stress of ft,1 onward can be expected. The further course of the characteristic material line therefore is
characterized by a steeper rise than in its rst section. The textile
fails when reaching the textile tensile strength ft,u. The idealized
325
Fig. 21. Two layer strengthened slab: (a) selection of FE-nodes, (b) photogrammetric measurement, (c) strain ep at compressive zone and (d) strain es and et at tensile zone.
326
examined section matches the particular photogrammetric measurement, therefore also being within the constant moment
section.
Fig. 20a and b shows the sections of the FE-models longitudinal
side and of the reference slab test, respectively, and Fig. 21a and b
shows those of the slabs that were strengthened double-ply. To be
able to compare both procedures, dot pitch measurements were
conducted, of which one measurement was taken within the compression zone at a distance of 15 mm to the upper slab edge, and
the other measurement was taken at the level of the steel reinforcement. In addition, the strengthened slab strain on the textile
reinforcement level was taken in consideration (Fig. 21a and b).
The distances between both points were chosen according to the
observed and calculated crack distances and amounted to
230 mm, 120 mm, and 70 mm. It was assumed that the two different reference lengths of 120 mm and 230 mm between the nite
element and the photogrammetric analysis (see Fig. 20a and b)
do not inuence the strain determination since the chosen lengths
are more than seven times bigger than the maximal concrete grain
diameter (16 mm) [21]. This way, local strain peaks measurable
with the photogrammetric setup are smeared well for the mean
strain calculations.
The measurement results of the compression zone are shown in
Figs. 20c and 21c, and those of the reinforcement level in Figs. 20d
and 21d. As the force was kept constant for a short period every
10 kN to document crack progressions, the course of the photogrammetric measurement in Fig. 21d is serrated.
It can be observed that the characteristic lines of the test show a
course comparable to each particular simulation. Marginal deviations as with the Youngs modulus within the compression zone
(Fig. 20c) as well as the onset of the steel reinforcement yielding
(Fig. 20d) can mainly be attributed to differing material characteristics as those vary within a distinct range.
Thus, the simulations appear to give a good illustration of the
tests, which particularly matters in respect to the load distribution
at the cross section.
4. Summary
The results introduced in this article concerning the bending
capacity of the large-sized TRC strengthened reinforced concrete
slabs in comparison to unreinforced reference slabs verify the
marked increases in the load-bearing capacity. Here, the safe use
of bending reinforcements made of TRC could be demonstrated
even for components of large span-widths and high degrees of
reinforcement. The load-bearing capacity increases uniformly at
increasing layer numbers. With the four-layer strengthening of
the textile reinforcement, the load-bearing capacity of the reinforced concrete slab could be raised to 3.5 times as compared to
its unreinforced counterpart. At equal load levels, a decrease in
the deections could be observed with increasing layer numbers.
By means of the calculation approach introduced for the estimated bending measurement, the experimentally determined
load-bearing capacities could be reconstructed. A comparison of
experimentally and calculatively determined load-bearing
capacities shows tolerances of less than 10%. These results conrm
those from the small slabs reported in [6,8]. Furthermore, the FEMcalculation results also indicate good accordance with the experimentally determined values. Consequently, there are now two