VPC Brix Transmitter PDF

CONTENTS
INTRODUCTION ______________________________________________________ 3
Optional - Level request from Slave Level Transmitter ____________________________ 4
External Keys with Label ___________________________________________________ 4
SPECIFICATIONS _____________________________________________________ 5
MOUNTING DETAILS DRAWING________________________________________ 6
TERMINAL CONNECTIONS ____________________________________________ 7
GENERAL ELECTRICAL CONNECTION _________________________________ 8
TERMINAL CONNECTIONS & LINKS ____________________________________ 9
Relay Contact Links _______________________________________________________ 9
Communication Links ______________________________________________________ 9
OPERATING ELEMENTS______________________________________________ 10
Keypad ___________________________________________________________________ 10
LEDs_____________________________________________________________________ 10
Display ___________________________________________________________________ 11
DISPLAY MODES AND KEY OPERATION _______________________________ 12

Normal Mode of Display during RUN ________________________________________ 12
PROFILE parameter display _______________________________________________ 12
PID parameter display - _____________________________________________________ 13
Control Valve o/p in Manual - _______________________________________________ 14
Non-linearised output display - _______________________________________________ 14
Temperature output display - ________________________________________________ 14
Changing System mode - ____________________________________________________ 14
Changing Sensor selection - _________________________________________________ 14
Changing to parameter set-up mode - _________________________________________ 14
Changing PID remote or local mode selection - _________________________________ 14
Changing PID auto or manual mode selection - _________________________________ 14
MENU FUNCTIONS __________________________________________________ 15

Menu Operation ___________________________________________________________ 15
Data Entry (General) _______________________________________________________ 18
Data Entry (Linearisation table) ______________________________________________ 20
Data Entry (Calibration) ____________________________________________________ 20
OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)
Input Resistance (Brix) Calibration ___________________________________________ 20

Temperature Input Calibration_______________________________________________ 21
Output Calibration _________________________________________________________ 21
PARAMETER DETAILS _______________________________________________ 23

Default Settings of parameters _______________________________________________ 31
PID CONTROL _______________________________________________________ 33

MODBUS COMMUNICATION __________________________________________ 34
REVISION HISTORY __________________________________________________ 35
WARRANTY CERTIFICATE____________________________________________ 36
DOWNTAKE BRIX SENSOR ERECTION _________________________________ 37
OUTSIDE BRIX SENSOR ERECTION ___________________________________ 41
Ver-btbx.x.xx / bbmx.x.xx
Page 2
INTRODUCTION
BRIX TRANSMITTER is an electronic instrument specifically developed for batch pan
in sugar industry. This instrument is two-card system (Main or microcontroller card and
analog - power card) housed in an Aluminium enclosure. It has a keypad having 8 keys
and few bi-color led indications, which gives system status of the mode or sensor. Unit
also has Label having 3 or 4 external keys, for easy operation of unit without opening
front. Additionally, 12 nos. of seven-segment display is present for data and message
indication. Main & Analog-power cards are connected with each other using 26-core flat
cable. This instrument operates on 24V DC source.
The instrument is connected to Brix sensor, which is mounted in a pan at suitable
locations. Two such sensors can be connected to pan; one is located inside the pan and
other outside. At a time only one sensor is connected to an instrument. The sensor
selected can be changed with the help of keys. Instrument also indicates which sensor is
connected using led.
Brix sensor is excited by a radio frequency signal of the order of 2 mA (peak to peak) by
the instrument. Instrument measures AC resistivity of the massecuite and gives output
proportional to the brix of massecuite. However, the direct output of instrument varies in
non-linear proportion with respect to brix. The non-linearity in the output is removed by
finding a polynomial relation between brix readings and direct output of transmitter. This
polynomial equation is calculated in the instrument as explained later in the manual.
Two such polynomial equations, one for BOILING and another for GRAINING are
generated in the instrument. Operator can easily select any one, depending on the system
operation using few keystrokes. The instrument mode selection is indicated on the
instrument using led.
Brix transmitter unit can also be connected to PLC or SCADA using RS-485
communication as a slave. Instrument communicates data using standard MODBUS
protocol. Equipment can handle RTU as well as ASCII communication protocol.
Different parameters such as type, baud rate, parity, no. of data bits for MODBUS can be
set in equipment. Equipment sends brix data, selected sensor (inside or outside sensor),
system mode (boiling or graining) etc. using MODBUS.
This equipment also has built-in PID control algorithm.
Equipment has two 4-20 mA current outputs. One output is proportional to the linearised
brix output, which is isolated type. This output can be connected to indicator or any other
instrument.
Another current output is connected to activate control valve, which is in turn controls,
the flow of the massecuite in the pan. The percentage opening of the control valve is
received from PLC or SCADA on the RS-485 using MODBUS protocol (REMOTE) or
from built-in PID (LOCAL).
Page 3
Optional - Level request from Slave Level Transmitter

This Brix transmitter (MIX) unit is connected to Level Transmitter using RS-485
communication (ASCII only). Brix Transmitter Instrument should be selected as Master
and communicates with a slave Level transmitter (MIX) (having fixed address 32) using
standard MODBUS protocol, with ASCII communication protocol..
Equipment requests Level from Level Transmitter (having fixed address 32) and
calculates set-point using a PROFILE parameters, for built-in PID, to control the flow of
massecuite in the pan. The profile table having relation between level & setpoint is of
maximum 6 steps and can be easily edited by operator. Two different profiles are stored
in the equipment (one for BOILING selection & another for GRAINING selection).
For this master application, software version will be different. E.g. Ver bbmx.x instead of
Ver btbx.x.
When Instrument is selected as a slave unit, it can send brix data, selected sensor (inside
or outside sensor), system mode (boiling or graining) etc. using MODBUS to PLC or
SCADA. Different parameters such as type, baud rate, parity, no. of data bits for
MODBUS can be set in equipment
Always select PID as LOCAL.
External Keys with Label
For easy operation of unit, external keys are provided on Serial no. Label Without
opening front of the unit, using these keys, operator can select Boiling or Graining mode
(not for Melter & Molasses unit), Auto or Manual operation of PID and increment or
decrement of control output in Manual mode of PID operation.
Page 4
SPECIFICATIONS
Enclosure
Dimensions
Cylindrical Aluminium casting

Max diameter 190 mm, length 150 mm
Mounting
2 pipe / mounting plate
Input Power
24V DC (+/- 25%)
Display
Status Indication
Keys
5 + 7 (seven segment LED)

4 bi-color LEDs
8 (Internal) + 3/4 External keys on Label
Input Sensor
Input Sensor type
minimum 1 no. & maximum 2 no.s

RF sensor
Optional Sensor
Purpose
RTD PT-100
Temperature Compensation
Relay output
1 No. Potential free for Boiling / Graining

Can be made with potential (same as Input power)
Control type
Control type selection
Proportional, Integral, Derivative

Local / Remote as well as AUTO / MANUAL
Analog Outputs
Output Calibration
2 nos. 4-20mA DC of which one is isolated

Software
Communication
Communication Protocol
Communication rate
Communication parity
RS-485
MODBUS (ASCII or RTU)
1200/2400/4800/9600/19200/38400 software selectable
None/Even/Odd software selectable
No. of samples
3 to 120 samples software selectable
Default Indication
Brix in %
Control Valve opening in %
PID set-point in %
Optional Indication
Non-linearised count in mA
Temperature in C
Page 5
MOUNTING DETAILS DRAWING
Page 6
TERMINAL CONNECTIONS
Terminal Terminal
No.
Label
X1-1
GND
X1-2
24V DC
Terminal
No.
X2-1
X2-2
X2-3
X2-4
X2-5
X2-6
X2-7
X2-8
X2-9
X2-10
X2-11
X2-12
X2-13
X2-14
X2-15
X2-16
Terminal
Label
DD+
GND
BRIX BRIX +
CV CV +
RTD COM
RTD RTD +
SPARE
SPARE
SO SO +
SI SI +
Terminal
No.
X4-1
X4-2
X4-3
X4-4
Terminal
Label
SPARE
SPARE
B/G B/G +
Terminal Details
Terminal Description
POWER INPUT
This is DC power input to the

instrument. (Input range 18V30V)
Terminal Details
MODBUS
COMMUNICATION
RS-485 connections for

MODBUS protocol.
4-20 mA DC current output proportional

to linearised brix output.
CONTROL O/P 4-20 mA DC current output proportional
to opening of flow control valve.
PT-100 temperature connection
TEMPERATURE
for temperature compensation
(optional)
For Future use.
NOT USED
BRIX O/P
SENSOR OUTSIDE
SENSOR INSIDE
Terminal Details
This is standby sensor connected

to outside of the pan.
This is primary sensor connected
inside the pan.
For Future use.
NOT USED
RELAY OUTPUT
Page 7
Potential free relay contacts for

Boiling / Graining
GENERAL ELECTRICAL CONNECTION
M
O
D
B
U
S
Page 8
TERMINAL CONNECTIONS & LINKS

On the rear side of the instrument, analog-power PCB is fitted. On this PCB, group of
connectors are available as per requirement of the system.
X1 group contains DC POWER INPUT connections.
X2 group contains all other field connections for sensor, communication, current output.
Relay Contact Links
Note that if for L9 & L10, links are connected between A-B then relay are with 24V
potential. If links are connected between L9/A L10A, then relay contacts are potential
free. As per the applications, these links can be changed.
Communication Links
Terminating resistor of 120 ohms for MODBUS (via RS-485) can be selected by making
switch 3 of DIP switch S1 to ON, located on MAIN PCB.
Active pull-ups and pull-downs can be selected by making switch 1 & 2 of DIP switch S1
to ON, located on MAIN PCB. When Brix Transmitter is selected as a MASTER & is
connected to SLAVE level transmitter (in MIX version) always connect these.
Page 9
OPERATING ELEMENTS
Keypad
The layout of various keys is as shown below
Menu function & Data Entry keys

Data Entry keys (UP),
(DOWN),
(RIGHT or MENU),
(ENTER)
B/G
Hot keys -
I/O
A/M
L/R
B / G (Boiling or Graining selection),

I / O (Inside or Outside Sensor selection),
A / M (PID Auto or Manual),
L / R (PID Local or Remote)
LEDs
The description of LEDs are as follows
LED B (green) indicates system is selected for BOILING
LED G (red) indicates system is selected for GRAINING
LED I (green) indicates inside sensor is selected
LED O (red) indicates outside sensor is selected
LED A (green) indicates control valve o/p from Auto is selected
LED M (red) indicates control valve o/p from Manual is selected
LED L (green) indicates control valve o/p from Local is selected
LED R (red) indicates control valve o/p from Remote is selected
Page 10
Display
Display is standard 7-segment and has 2 lines
Line1 (5 digits (0.56) Line2 (7 digits (0.3) -
Used to edit numbers, display brix etc.

Used to show menu titles, messages, pid set-point (SP),
control valve opening (OP) percentage (00%- 100%)
The seven-segment display is generally used to show numbers. Unit uses the same
display to show alphanumeric characters as well. Most of the characters (A to Z) can be
shown at least in upper or lower case, while others (such as m, w) are shown differently.
Initially, such a text looks quite awkward but after couple of weeks operator will get used
to it. The character will be displayed as in the following table
!
&
<
>
Page 11
DISPLAY MODES AND KEY OPERATION

Brix transmitter instrument has two main modes of operation RUN /AUTO mode and
PARAMETER SET-UP mode. System can be changed easily from one to another.
Normal Mode of Display during RUN
Brix transmitter instrument normally displays linearised Brix value in % on Line1 and
set-point & control valve opening on Line2.
PROFILE parameter display
This feature is available only in Mix model.
If ENTER key is pressed, Line 1 displays -Pro- and Line 2 displays Par and now
operator can view/change Profile parameters i.e. relation between level and set-point
option.
UP or DOWN key is used to switch between different parameters, in the following
sequence. Line 1 displays parameter value and Line 2 displays parameter name.
Line 1
Line 2
-ProPar
indicating now Profile parameters can be changed, using
UP or DOWN key. ENTER key brings back to Normal
mode of display
Level 1
O.L1
Indicates Level 1 parameter value, if operator wants to edit
XXX
this parameter, press RIGHT key. If operator wants to view
next or previous parameter, press DOWN or UP key
Brix 1
O.b1
Indicates brix set-point corresponding to Level 1 set above
XXX.XX
parameter value, if operator wants to edit this parameter,
press RIGHT key. If operator wants to view next or
previous parameter, press DOWN or UP key
------ similarly for level 2, brix 2, level 3, brix 3
level 4, brix 4, level 5, brix 5 ------Level 6
O.L6
Indicates Level 6 parameter value, if operator wants to edit
XXX
this parameter, press RIGHT key. If operator wants to view
next or previous parameter, press DOWN or UP key
Brix 6
O.b6
Indicates brix setpoint corresponding to Level 6 set above
XXX.XX
parameter value, if operator wants to edit this parameter,
press RIGHT key. If operator wants to view next or
previous parameter, press DOWN or UP key
-ProPar
ENTER key returns back to normal mode of display
RIGHT key is used to edit viewed parameter value & digit starts flashing.
Once digit starts flashing, RIGHT key is used to change position of flashing digit.
UP key increments flashing digit
DOWN key decrements flashing digit
ENTER key accepts the entered parameter value if it is within the acceptable range, and
Line 1 becomes steady. If it is out side the valid limits, Line 1, displays H Err or L
Err, and ENTER key clears this error and operator can change viewed parameter value.
Page 12
This profile generates a set-point as per level received from slave Level Transmitter and a
selected profile as per BOILING or GRAINING selection. and controls PID algorithm as
per this setpoint.
When actual level increases above set Level X, corresponding set-point Brix X is
calculated in Master BTB MIX. When actual level decreases below (Level X
hysteresis), set-point corresponding to Brix (X-1) is calculated.
Hysteresis value can be changed by operator.
PID parameter display This feature is available only in non - Mix model.
If ENTER key is pressed, Line 1 displays -PId- and Line 2 displays Par and now
operator can view/change PID parameters.
UP or DOWN key is used to switch between different parameters, in the following
sequence. Line 1 displays parameter value and Line 2 displays parameter name.
Line 1
Line 2
-PIdPar
indicating now PID parameters can be changed, using UP or
DOWN key. ENTER key brings back to Normal mode of
display
Kp value
O.Kp
Indicates Proportional Gain parameter value, if operator
XXX.XX
wants to edit this parameter, press RIGHT key. If operator
wants to view next or previous parameter, press DOWN or
UP key
Ti value
O.ti
Indicates Integral time constant parameter value, if operator
XXX.XX
wants to edit this parameter, press RIGHT key. If operator
wants to view next or previous parameter, press DOWN or
UP key
Td value
O.td
Indicates Derivative time constant parameter value, if
XXX.XX
operator wants to edit this parameter, press RIGHT key. If
operator wants to view next or previous parameter, press
DOWN or UP key
SP value
O.SP
Indicates Set-point parameter value, if operator wants to
XXX.XX
edit this parameter, press RIGHT key. If operator wants to
view next or previous parameter, press DOWN or UP key
-PIdPar
ENTER key returns back to normal mode of display
RIGHT key is used to edit viewed parameter value & digit starts flashing.
Once digit starts flashing, RIGHT key is used to change position of flashing digit.
UP key increments flashing digit
DOWN key decrements flashing digit
ENTER key accepts the entered parameter value if it is within the acceptable range, and
Line 1 becomes steady. If it is out side the valid limits, Line 1, displays H Err or L
Err, and ENTER key clears this error and operator can change viewed parameter value.
Page 13
Control Valve o/p in Manual If Manual mode is selected, UP or DOWN keys are used to increment or decrement
control valve output. In REMOTE as well as LOCAL mode of control, o/p can be
changed in Manual mode.
Non-linearised output display If UP key is pressed, Line 1 displays non-linearised o/p proportional to AC resistivity (in
the range of 4.00 to 20.00). After 3 seconds, display automatically shows linearised brix
value as in Normal mode of display.
Temperature output display If RIGHT key is pressed, Line 1 displays temperature (in the range of 20 C to 150 C).
After 3 seconds, display automatically shows linearised brix value as in Normal mode of
display.
Changing System mode After pressing B / G key, Line2 display changes to BLgn? asking whether operator
wants to change system mode either from Boiling to Graining or line1 display changes
to gnBL? asking whether operator wants to change system mode either from Graining
to Boiling. If operator presses B / G key again, change will be done. If after message
display, operator doesnt want to change sensor, please do not press any key and message
disappears. Corresponding Boiling or Graining led will show the system mode status.
Changing Sensor selection If operator presses I / O key, sensor selection change will be done. And corresponding
Inside led or Outside led will show the sensor selected status.
Changing to parameter set-up mode If DOWN and ENTER keys are pressed simultaneously (DOWN key should be pressed
first), system is changed into parameter set-up mode. In this mode, different parameters
can be seen and changed, if required. After all changes are done and system can be exited
from set-up mode (Fn. 8.0) and then display automatically shows linearised brix value as
in Normal mode of display. (Details of this parameter set-up mode are using MENU
functions and are explained later).
Changing PID remote or local mode selection If operator presses L / R key, PID mode change will be done. Corresponding Local or
Remote led will show the PID source status.
Changing PID auto or manual mode selection If operator presses A / M key, PID mode change will be done. Corresponding Auto or
Manual led will show the PID o/p status.
Page 14
MENU FUNCTIONS
BRIX TRANSMITTER instrument has different parameters, which are set in parameter
set-up mode. During normal run mode, when DOWN and ENTER keys are pressed
simultaneously, equipment goes into parameter set-up mode.
Complete operation of BRIX TRANSMITTER parameter set-up is organised under menu
functions. These functions are numbered & may be grouped under submenus for operator
convenience, e.g. most of the system parameters are grouped under menu SYS PAr.
Menu Operation
Menu of BRIX TRANSMITTER is organised in a tree structure as follows
TOP MENU
LEVEL
Fn. 1.0 / SYStem
Parameters
KEY
SUB MENU
LEVEL
Fn. 1.1 /
no.SAmp
KEY
ACTUAL PARAMETER
KEY
No. of samples
Fn. 1.2 /
address
Communication Address
Reference Temperature for

compensation
Brix low enginnering units in %
Brix high engineering units in %
Set-point in %
Boiling Offset
Boiling No. of samples
Boiling 6th Brix reading
Fn. 1.8 / Temp

reference
Fn. 2.0 /
Engineering Units
& PID parameters
Fn. 2.1 / Brix

Low
Fn. 2.2 / Brix

High
Fn. 2.6 / Setpoint
Fn. 3.0 / boiling

Linearisation table
Fn. 3.1 / bl
offset
Fn. 3.2 / bl
Samp
Fn. 3.14 / bl
br 6
Page 15
TOP MENU
LEVEL
Fn. 4.0 / graining
Linearisation table
KEY
SUB MENU
LEVEL
Fn. 4.1 / gr
offset
KEY
ACTUAL PARAMETER
KEY
Graining Offset
Fn. 3.2 / gr
Samp
Graining No. of samples
Graining 6th Brix reading
Boiling profile 1st Level
Boiling profile 1st brix corresponding

to 1st Level
Boiling profile 6th brix

corresponding to 6th Level
Graining profile 1st Level
Graining profile 1st brix

corresponding to 1st Level
Graining profile 6th brix

corresponding to 6th Level
Fn. 9.0 / boiling

Profile table
Fn. 3.14 / gr
br 6
Fn. 9.1 /
bl.SP L1
Fn. 9.2 /
bl.SP b1
Fn. 10.0 / graining

Profile table
Fn. 9.12 /
bl.SP b6
Fn. 10.1 /
gr.SP L1
Fn. 9.2 /
gr.SP b1
Fn. 9.12 /
bl.SP b6
Page 16
TOP MENU
LEVEL
Fn. 5.0 / Calibration
KEY
SUB MENU
LEVEL
Fn. 5.1 / resi
I/p Low
Calibrate Low Resistance of i/p

sensor
Fn. 5.2 / resi

I/p High
Calibrate High Resistance of i/p

sensor
Calibrate 20mA of Control valve

current o/p
Test sensor input resistance
Test temperature input
Fn. 6.6 /
display
Display test
1. ALL
2. noCL
Initialize memory with Calibration data

with confirmation yes/no
Initialize memory without Calibration
data with confirmation yes/no
1. YES
2. no
KEY
ACTUAL PARAMETER
KEY
Fn. 5.8/
control o/p
High
Fn. 6.0 / tests
Fn. 6.1 /
resistance i/p
Fn. 6.2 / temp

i/p
Fn. 7.0 / Set ALL
Fn. 8.0 / Exit
Exit or not from parameter set-up

with confirmation yes/no
As indicated above
Use MENU key to go from top menu to submenu or from sub menu to actual
function.
Use ENTER key to return from sub menu to top menu for e.g. Fn. 4.4 to Fn.4.0
Use DOWN or UP key to select the desired top menu or sub menu.
Page 17
Data Entry (General)

All the data entries in BRIX TRANSMITTER are of the two basic types
Numeric entry For example no. of samples, linearisation constants, exponents
etc.
Selecting an option such as Parity None or Parity Odd or Parity
Even
This section describes the procedure of each type of data entry
Numeric entry Most of the time operator is required to enter numbers in to

equipment. Bottom line display shows prompt string for the number & top line
display shows existing number. The digit position flashes. In general, use UP or
DOWN keys to enter desired number at flashing position and RIGHT key to change
editing position and after setting correct numeric data, press ENTER key. If the
number you entered is OK, i.e. within limits, it is accepted else the message tells you
what went wrong.
Function of keys when editing a number
Key
UP
DOWN
RIGHT
ENTER
Function
Increment number
Decrement number
Changes editing position
Completes editing
Let us take an example of entry of code number under Fn.1.1 (No. of samples) to change
from 60 to 120
Display
060
no.SAmp
060
no.SAmp
160
no.SAmp
160
no.SAmp
120
no.SAmp
120
no.SAmp
120
no.SAmp
Key
Notes
Goes to edit No. of samples
or
Flashing digit is changed to 1 from 0 using UP or DOWN keys
Flashing digit is changed to next right digit i.e. 6 from 1
or
Flashing digit is changed to 2 from 6 using UP or DOWN keys
Flashing digit is changed to next right digit i.e. 0 from 2
Flashing digit is changed to next right digit i.e. 0 from 2. As we want this
digit to be 0, we can finish editing
This completes editing and as this data is valid data, it is accepted and
Page 18
Selecting an option At times functions of the instrument will ask to select one of
the 2 or more options. Many functions under Fn.1.0 Sys require entries of this
type. Options are numbered 1. 2. 3. etc. and shown in top line as number followed
by its text. Use or key see them one by one and select by pressing when the
desired option is present on display.
Function of keys when selecting an option

Key
UP
DOWN
ENTER
Function
see next option (or first if already at the end)
see previous (or last if already at the first)
choose the option shown on display
Let us take an example of selection of parity under Fn.1.4

Display
1.none
Parity
2.EvEn
Parity
3. odd
Parity
Key
Notes
go to edit parity function, which is presently
none i.e. no parity
Displays next i.e. even parity
ENTER key to accept parity as odd parity.
Page 19
Data Entry (Linearisation table)

Linearisation between brix readings and output is done using a polynomial equation
up to 4th order. This equation is calculated into the instrument as per table feed in
parameter set-up mode Maximum 6 such brix & equivalent 4-20 counts should be
fed. Less no. of samples will generate equation of lower order. Two separate
equations can be calculated in it, one for BOILING and another for GRAINING.
Appropriate equation is selected for BOILING and for GRAINING.
Entered offset (+/-) can be added to equation.
Note : while entering table please be sure that no two same ma entries be done.
Note : In case display is required in terms of % Resistivity, following values
should be entered
Offset
= 0, Samples
= 6,
ma 1
= 4, brix 1
= 0.0,
ma 2
= 8, brix 2
= 25.0,
ma 3
= 12, brix 3
= 50.0,
ma 4
= 14, brix 4
= 62.5,
ma 5
= 16, brix 5
= 75.0,
ma 6
= 20, brix 6
= 100.0,
Instrument can generate equation up to the 5th order similar to
Brix = A + B (mA) + C (mA)2 + D (mA)3 + E (mA)4 + F (mA)5
Please note following points during editing of linearisation parameters
Sign of Offset entry can be changed with A / M key.
No. of samples in the table should be entered properly otherwise equation can be
wrong. No two same mA values should be entered in table.
Table should entered as ma and corresponding brix.
Data Entry (Calibration)
Input Resistance (Brix) Calibration
Fn. 5.1 Input resistance Low calibration
In this operator first enters at what resistance, low should be calibrated. E.g. 100 Ohms.
Then operator connects 100 ohms resistance at inside sensor terminals SI & SI(G).
Display line1 shows ADC data. Adjust readings using proper trim-pots on Analog card.
After display reading is steady (within 2 counts), press ENTER key. (Note that after
pressing operator should wait for few seconds until it comes of display ADC mode). Now
this reading is stored inside the instrument for set low resistance.
Page 20
Fn. 5.2 Input resistance High calibration

In this operator first enters at what resistance, high should be calibrated. E.g. 1000 Ohms.
Then operator connects 1000 ohms resistance at inside sensor terminals SI & SI(G).
Display line1 shows ADC data. Adjust readings using proper trim-pots on Analog card.
After display reading is steady (within 2 counts), press ENTER key. (Note that after
pressing operator should wait for few seconds until it comes of display ADC mode). Now
this reading is stored inside the instrument for set high resistance.
Temperature Input Calibration
Fn. 5.3 Temperature Input Low calibration
In this operator first enters at what resistance, low should be calibrated. E.g. 110 Ohms
(26 C). Then operator connects 110 ohms resistance (i.e. at inside temperature RTD
sensor terminals RTD COM, RTD + & RTD -. Display line1 shows ADC data. After
display reading is steady (within 2 counts), press ENTER key. Now this reading is stored
inside the instrument for set low temperature.
Fn. 5.4 Temperature Input High calibration

In this operator first enters at what resistance, high should be calibrated. E.g. 140 Ohms
(104 C). Then operator connects 140 ohms resistance at inside sensor terminals 13 & 14.
Display line1 shows ADC data. After display reading is steady (within 2 counts), press
ENTER key. Now this reading is stored inside the instrument for set high temperature.
(note that temperature compensation is done between 20 C to 150 C).
Output Calibration
Fn. 5.5 Brix Output Low calibration
Connect the current meter at the BRIX + & BRIX - terminals.
Display shows Adj 4; At this point observe the reading at the meter. Press UP key to
increase the current value & DOWN key to decrease the current value. Once 4 mA is
achieved on the meter, press ENTER key to come out of it.
Fn. 5.6 Brix Output High calibration
Connect the current meter at the BRIX + & BRIX - terminals.
Page 21
Fn. 5.7 Control Output Low calibration

Connect the current meter at the CV+ & CV - terminals.
Fn. 5.8 Control Output High calibration
Connect the current meter at the CV + & CV - terminals.
Page 22
PARAMETER DETAILS
Function
Title
Parameter
Fn. 1.0
SyS Par
Fn. 1.1
No.SAmp
Fn. 1.2
address
Fn. 1.3
baud rt
System parameters
Fn. 1.4
parity
MODBUS
Communication Parity bit
Fn. 1.5
mod tyP
MODBUS
Communication Type
Fn. 1.6
Samp tm
Fn. 1.7
temp co
PID Sampling Time
Fn. 1.8
temp.ref
Fn. 1.9
Master slave
Reference Temperature
for compensation in C
MIX model only
Communication Mode
(for optional case, in
which setpoint is received
from Level Transmitter)
MIX model only
Hysteresis
(OPTIONAL)
Fn. 1.10
Hyst
No. of Samples
Communication Slave
Address
MODBUS
Communication speed i.e.
Baud rate
Temperature
compensation in C
Type
Purpose
Edit System parameters
Numeric.
Limit: 3 - 120
Numeric.
Limit: 1 - 64
Option selection
1. 1200
2. 2400
3. 4800
4. 9600
5. 19.2K
6. 38.4K
Option selection
1. none
2. EvEn
3. Odd
Option selection
1. Rtu
2. ASCII
Numeric.
Limit: 100 - 9000
Option selection
1. dISL
2. enbL
Numeric.
Limit: 30 - 120
Option selection
1. SLAV
2. MASt
Numeric.
Limit: 0 - 20
Page 23
Each sample is taken at 100ms. More the

samples, more averaging
Slave address of this Brix transmitter
unit
Selects communication speed
Selects communication parity bit
Selects communication type
Selects Sampling time in msec

If enabled, temperature compensation is
done. If disabled, temperature
compensation. is neglected.
this is the reference temperature wrt
which compensation is done, if enabled.
Selects unit as a MATER or SLAVE for
MODBUS communication. Should be
selected as MASTER for MIX version .
If a SLAVE, could communicate with
PLC
Selects brix hysteresis in % & is used to
select proper set-point while level is
decreasing.
Function
Title
Parameter
Fn. 2.0
Eng Par
Fn. 2.1
brix Lo
Engineering limits for

Brix Display & PID
parameters
Brix Engineering Unit
Low limit
Fn. 2.2
brix Hi
Brix Engineering Unit

High limit
Display Only
Fn. 2.3
Kp %
Fn. 2.4
Ti S
Fn. 2.5
Td S
Fn. 2.6
SP %
Proportional gain in %
Numeric.
Limit: 0 999.99
Numeric.
Limit: 0 999.99
Numeric.
Limit: 0 9999.9
Numeric.
Limit: 0 140.00
Integral time constant in

seconds
Derivative time constant
in seconds
Set-point for PID control
in %
Type
Purpose
View Brix Engineering units and edit
local PID parameters
Display Only
Page 24
Can not edit this value, it shows brix low

limit display value. It is calculated in
RUN mode
Can not edit this value, it shows brix
high limit display value. It is calculated
in RUN mode
Proportional gain in %op / %error
Integral time constant in repeats / minute
Derivative time constant in minutes
PID set-point and this should be kept
between Brix-Low limit and Brix-High
limit set by equipment.
Function
Title
Parameter
Fn. 3.0
Ln boiL
Fn. 3.1
bl OffS
Linearisation table for

Boiling system mode
Offset
Fn. 3.2
bl Samp
No. of samples
Fn. 3.3
bl ma 1
Fn. 3.4
bl br 1
Fn. 3.5
bl ma 2
Fn. 3.6
bl br 2
Fn. 3.7
bl ma 3
Fn. 3.8
bl br 3
Fn. 3.9
bl ma 4
Fn. 3.10
bl br 4
Fn. 3.11
bl ma 5
Fn. 3.12
bl br 5
Fn. 3.13
bl ma 6
Fn. 3.14
bl br 6
ma reading for 1st sample

brix reading for 1st
sample)
ma reading for 2nd sample
brix reading for 2nd
sample)
ma reading for 3rd
sample
brix reading for 3rd
sample)
ma reading for 4th
sample
brix reading for 4th
sample)
ma reading for 5th
sample
sample)
ma reading for 6th
sample
sample)
Type
Numeric. With
sign
Limit: 0-05.00
A / M key for
sign
Numeric. With
sign
Limit: 3-6
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Page 25
Purpose
Edit Linearisation table for Boiling
linearisation polynomial equation
Offset to be added or subtracted after
linearisation
No. of samples in the following table

Current in mA for 1st sample
brix reading for 1st sample
Current in mA for 2nd sample
brix reading for 2nd sample
Current in mA for 3rd sample
brix reading for 3rd sample
Current in mA for 4th sample
brix reading for 4th sample
Function
Title
Parameter
Fn. 4.0
Ln gran
Fn. 4.1
gr OffS
Linearisation table for

Graining system mode
Offset
Fn. 4.2
gr Samp
No. of samples
Fn. 4.3
gr ma 1
Fn. 4.4
gr br 1
Fn. 4.5
gr ma 2
Fn. 4.6
gr br 2
Fn. 4.7
gr ma 3
Fn. 4.8
gr br 3
Fn. 4.9
gr ma 4
Fn. 4.10
gr br 4
Fn. 4.11
gr ma 5
Fn. 4.12
gr br 5
Fn. 4.13
gr ma 6
Fn. 4.14
gr br 6
ma reading for 1st sample

brix reading for 1st
sample)
ma reading for 2nd sample
brix reading for 2nd
sample)
ma reading for 3rd
sample
brix reading for 3rd
sample)
ma reading for 4th
sample
sample)
ma reading for 5th
sample
sample)
ma reading for 6th
sample
sample)
Type
Numeric. With
sign
Limit: 0-05.00
A / M key for
sign
Numeric. With
sign
Limit: 3-6
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Numeric.
Limit: 4.00-20.00
Numeric.
Limit: 0-200.00
Page 26
Purpose
Edit Linearisation table for Graining
linearisation polynomial equation
Offset to be added or subtracted after
linearisation
No. of samples in the following table

Current in mA for 1st sample
brix reading for 1st sample
Current in mA for 2nd sample
brix reading for 2nd sample
Current in mA for 3rd sample
brix reading for 3rd sample
Function
Title
Parameter
Fn. 9.0
bl Prof
Profile between level &

brix set-point for
Boiling system mode
Level 1 in %
Fn. 9.1
bl.SP L1
Fn. 9.2
bl.SP b1
Fn. 9.3
bl.SP L2
Brix 1 in %
Level 2 in %
Fn. 9.4
bl.SP b2
Fn. 9.5
bl.SP L3
Brix 2 in %
Fn. 9.6
bl.SP b3
Fn. 9.7
bl.SP L4
Brix 3 in %
Fn. 9.8
bl.SP b4
Fn. 9.9
bl.SP L5
Brix 4 in %
Fn. 9.10
bl.SP b5
Fn. 9.11
bl.SP L6
Brix 5 in %
Fn. 9.12
bl.SP b6
Brix 6 in %
Level 3 in %
Level 4 in %
Level 5 in %
Level 6 in %
Type
Purpose
MIX model only
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Page 27
Lowest value of level in % for which

brix 1 set-point should be send
Lowest brix value corresponding to
Level 1 in % (0 % to 200.00 %)
value of level in % for which brix 2
set-point should be send (should be
more than or equal to Level 1 value)
brix value corresponding to Level 2 in
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
Function
Title
Parameter
Fn. 10.
gr Prof
Profile between level &

brix set-point for
Graining system mode
Level 1 in %
Fn. 10.1
gr.SP L1
Fn. 10.2
gr.SP b1
Fn. 10.3
gr.SP L1
Brix 1 in %
Level 2 in %
Fn. 10.4
gr.SP b2
Fn. 10.5
gr.SP L3
Brix 2 in %
Fn. 10.6
gr.SP b3
Fn. 10.7
gr.SP L4
Brix 3 in %
Fn. 10.8
gr.SP b4
Fn. 10.9
gr.SP L5
Brix 4 in %
Fn. 10.10
gr.SP b5
Fn. 10.11
gr.SP L6
Brix 5 in %
Fn. 10.12
gr.SP b6
Brix 6 in %
Level 3 in %
Level 4 in %
Level 5 in %
Level 6 in %
Type
Purpose
MIX model only
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Numeric.
Limit: 0 - 100
Numeric.
Limit: 0 - 20000
Page 28
Lowest value of level in % for which

brix 1 set-point should be send
Lowest brix value corresponding to
Level 1 in % (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
% (0 % to 200.00 %)
Function
Title
Parameter
Fn. 5.0
CALibr
Fn. 5.1
resi.I.Lo
Fn. 5.2
resi.I.Hi
Fn. 5.3
temp.I.Lo
Fn. 5.4
temp.I.Hi
Fn. 5.5
brix.O.Lo
Fn. 5.6
brix.O.Hi
Fn. 5.7
cntr.O.Lo
Fn. 5.8
cntr.O.Hi
Calibration Mode
Fn. 6.0
teStS
Fn. 6.1
reSi in
Fn. 6.2
temp in
Test Mode
Resistance input test
mode
temperature input test
mode
None
Fn. 6.3
brix oP
Fn. 6.4
cntr oP
Brix output test mode
UP or DOWN key
to change output
UP or DOWN key
to change output
Fn. 6.5
relay
Boiling / Graining relay

test
Fn. 6.6
display
Display test mode
Resistance Low
calibration
Resistance High
calibration
Temperature Low
calibration
Resistance High
calibration
Brix current output Low
calibration
Brix current output High
calibration
Control valve current
output Low calibration
Control valve current
output High calibration
Control valve output test

mode
Type
Purpose
Numeric.
Limit: 0-1500
Numeric.
Limit: 0-3500
Fixed to 110
ohms
Fixed to 140
ohms
Fixed to 4mA
Low value of resistance in Ohms for

which brix transmitter is to be calibrated
High value of resistance in Ohms for
which brix transmitter is to be calibrated
Low value of resistance in Ohms for
which RTD is to be calibrated
High value of resistance in Ohms for
which RTD is to be calibrated
Low value of current for which brix
current output is to be calibrated
High value of current for which brix
current output is to be calibrated
Low value of current for which Control
valve current output is to be calibrated
High value of current for which Control
valve current output is to be calibrated
Fixed to 20mA
Fixed to 4mA
Fixed to 20mA
None
UP or DOWN or
RIGHT key to
change
Note that, during test mode, MODBUS

communication is stopped
Displays ADC readings of resistance
which is connected to SI, SI(G)
Displays ADC readings of resistance
which is connected to RTDCOM, RTD+
& RTDCheck brix current output on multimeter
which is connected to BRIX+, BRIX Check control valve current output on
multimeter which is connected to CV+,
CV Check relay contacts on multimeter
which is connected to B/G- & B/G+
All seven-segment displays and leds are
tested
Page 29
Function
Title
Parameter
Type
Purpose
Fn. 7.0
Set All
Set memory to default

values as per given
Option selection
1. ALL
2. noCL
For each option confirmation is required

i.e. Yes or No option should be selected.
When ALL is selected, all system and
other parameters including Calibration
data is set to default. Hence recalibration is must.
When noCL is selected, all system and
other parameters excluding Calibration
data is set to default.
Fn. 8.0
Exit
Exit from parameter set

mode
Option selection
1. yES
2. no
Select yes to Exit from Parameter set-up

mode and no for not to Exit
Page 30
Default Settings of parameters

Default Settings of Parameters all selecting Fn.7.0 i.e. Set
Parameter
Parameter Description
Default Value
Fn. 1.1
Fn. 1.2
Fn. 1.3
Fn. 1.4
Fn. 1.5
Fn. 1.6
Fn. 1.7
Fn. 1.8
Fn. 1.9
No. of Samples
Communication Slave Address
MODBUS communication Speed
MODBUS communication Parity
MODBUS communication Type
PID Sampling Time
Temp. Compensation
Temp. Refernce
Master Slave selection
Fn. 1.10
Hysteresis
5
1
19200 baud
NONE
RTU
500 msec
disabled
60 deg C
Master - Available only in Mix
model
5% - Available only in Mix model
Fn. 2.1
Brix Low Limit
Fn. 2.2
Brix High Limit
Fn. 2.3
Fn. 2.4
Fn. 2.5
Fn. 2.6
Proportional Gain
Integral time constant
Derivative time constant
Set-point for PID control
Fn. 3.0
Linearisation equation for Boiling
y = 86.29 - 1.78x + 0.4714 x^2

0.0299 x^3 + 0.0006515 x^4
Fn. 4.0
Linearisation equation for Graining
y = 80 + x
Fn. 9.0
Profile for Boiling
Available only in Mix model

Level1 = 0%, Brix1 = 80.00%
Level2 = 20%, Brix2 = 82.00%
Level3 = 40%, Brix3 = 85.00%
Level4 = 60%, Brix4 = 88.00%
Level5 = 80%, Brix5 = 91.00%
Level6 = 100%, Brix6 = 95.00%
Fn. 10.0
Profile for Graining
Available only in Mix model

Level1 = 0%, Brix1 = 80.00%
Level2 = 20%, Brix2 = 85.00%
Level3 = 40%, Brix3 = 87.00%
Level4 = 60%, Brix4 = 95.00%
Level5 = 80%, Brix5 = 101.00%
Level6 = 100%, Brix6 = 105.00%
85.00% (for BOILING) & 84.00%

(for GRAINING)
104.30% (for BOILING) & 100.00%
(for GRAINING)
000.10
000.00 repeats / minute
0000.0 minute
91.00 %
Page 31
Parameter
Parameter Description
Default Value
Fn. 5.1
Fn. 5.2
Fn. 5.3
Fn. 5.4
Fn. 5.3
Fn. 5.4
Fn. 5.5
Resistance Low calibration

Resistance High calibration
Temperature Low calibration
Temperature High calibration
Brix current output Low calibration
Brix current output High calibration
Control valve current output Low
calibration
Control valve current output High
calibration
50 counts for 100 ohms

200 counts for 4 mA
20 counts for 20 mA
200 counts for 4 mA
System Mode
Sensor Selection
PID source
PID o/p
PID Manual o/p
Boiling
Inside Sensor
Remote (Local for Mix model )
Auto
0
Fn. 5.6
Page 32
20 counts for 20 mA
PID CONTROL
This equipment has built-in PID control algorithm. When equipment is selected in
LOCAL mode, this controls control valve output. When control is selected in REMOTE
mode, PLC or SCADA controls the control valve output. (Optionally, in Mix model of
Brix Transmitter, Setpoint is received from Level Transmitter Mix model controls
the control valve o/p) and PID parameters as well as its set-point can be changed easily
in LOCAL mode. Also equipment also has facility to manipulate output in MANUAL
mode of operation; both in LOCAL as well as REMOTE mode of operation.
This equipment has built-in PID control algorithm for controlling control valve in
LOCAL mode (L / R hot key) of operation. Algorithm can be used as P-control or PI
control or PD control or PID control. In AUTO, output is controlled by algorithm and
operator can change this output, if MANUAL is selected (A / M hot key).
Proportional (P), Integral (I) and Derivative (D) control algorithm:
CV = Kp { E + Ti Edt + Td [(E En-1) / dt]}
Where
CV
Kp
Ti
Td
dt
E
PV
SP
En-1
= Output
= Proportional gain i.e. 100 / Proportional Band
= Integral time constant (repeat per minute)
= Derivative time constant (minutes)
= Time between samples
= Error = SP PV
= Process variable
= Set-point
= Error value from last sample
Control action in AUTO mode is direct acting i.e. as PV increases CV also increases.
If no derivative action is wanted, Td (derivative time constant) has to be set to zero.
If no integral action is wanted, Ti (integral time constant) has to be set to zero.
If no proportional action is wanted, Kp (proportional gain) has to be set to zero.
P-control is the principle method of control and should do most of the work.
I-control is added carefully just to remove the offset left behind by P-control.
D-control is there for stability only. It should be set up so that its stabilizing effect is
larger than the destabilizing effect of I-control.
Page 33
MODBUS COMMUNICATION
MODBUS communication is done using RS-485 standard. Brix Transmitter is a slave
device. Brix transmitter can handle both RTU as well as ASCII communication.
Address can be set to 1 to 64.
MODBUS communication type can be selected as ASCII or RTU.
Please note that for ASCII communication, no. of data bits should be set to 7 (in the
master device) and for RTU communication, no. of data bits should be set to 8 (in the
master device).
Parity can be set to none or even or odd. Note that, if parity is selected as even or odd,
then no. of stop bits should be set to 1; but if parity is selected as none, then no. of stop
bits should be set to 2 (in the master device).
Please note that, when any of the communication parameter is changed, please switch
OFF and ON the equipment.
Please note that, in Mix model, communication with Level transmitter (fixed
address 32) is ASCII only.
PLC
register
1
2
3
4
5
Comm.
address
0
1
2
3
4
Register
Register Details
Brix
Brix Low
Brix High
Brix Linear
System Mode
Sensor Selection
7
8
6
7
Control Valve o/p

Level
read (Brix display * 100)

read (Brix low * 100)
read (Brix high * 100)
read (Brix linear * 100) 400-2000
read/write (0 for Graining and 1
for Boiling)
read/write (0 for outside and 1 for
inside)
read/write (40 - 200 for 0 - 100 %)
Read for Mix Model only
NOTE: Do not forget to connect terminating resistance (120 ohms) on the bus, at
both end nodes, which can be connected externally or by making ON switch 3 of
DIP switch S1 on MAIN PCB.
Active pull-ups and pull-downs can be selected by making ON switch 1 & 2 of DIP
switch S1 on MAIN PCB.
Page 34
REVISION HISTORY
Normal Model -
Rev. No.
Modifications
btb1.0.06
btb1.1.06
btb 1.2.06
btb 1.3.06
btb 1.5.07
June 2006
August 2006 Temperature compensation enabled / disabled
September 2006 - Temperature reference programmable
November 2006 - Non-linear equation 1st reading bug fixed
May 2007 Hardware changes 2 card system instead of 3 cards
New MAIN & ANALOG POWER card
Operated only from 24V DC Input ( not on 230V AC Input)
Extrernal label changed to 4 keys (B/G, A/M, UP, DN) instead of a
single B/G key. Software changes to incorporate 4 keys & new
hardware
For Molasses & Melter component values changed but same
software with External label having 3 Keys (A/M, UP, DN)
Sr No. of Units BTMM 07/xx
August 2007 Software Bug fixing during parameter
programming, Control Output was changing to 4mA fixed
In brix cal mode, counts more than 4095 fixed
External UP/DOWN key for fast increment in MANUAL mode
btb 1.6.07
Mix model
Rev. No.
Modifications
bbm2.0.06
bbm2.1.06
bbm2.3.06
June 2006
August 2006 Temperature compensation enabled / disabled
November 2006 Temperature reference programmable
Non-linear equation 1st reading bug fixed
Received level instead of set-point from Level Transmitter
Separate Profile generation for Boiling & Graining
May 2007 Hardware changes 2 card system instead of 3 cards
Operated only from 24V DC Input ( not on 230V AC Input)
Extrernal label changed to 3 keys (A/M, UP, DN) instead of a single
B/G key. Software changes to incorporate 4 keys & new hardware
August 2007 Software Bug fixing during parameter
programming, Control Output was changing to 4mA fixed
In brix cal mode, counts more than 4095 - fixed
External UP/DOWN key for fast increment in MANUAL mode
bbm 2.5.07
bbm 2.6.07
Page 35
WARRANTY CERTIFICATE
This instrument is warranted against any manufacturing defects for its design, material,
workmanship and trouble free performance for a minimum period of two crushing
seasons (one crushing season to be of more than 90 days) or performance of plant,
whichever is earlier.
Kindly note the following:

1. The warranty will be void if the instrument is opened or tampered within anyway.
2. In case of any defect reported during this warranty period we will be replace /
repair the same free of cost at your site immediately.
Instrument :
BRIX TRANSMITTER (BATCH PAN)
Serial No. :
Client :
P.O. No. :
Date of Despatch:
Authorised Signatory :
Company Seal :
Page 36
DOWNTAKE BRIX SENSOR ERECTION
Page 37
Page 38
I]
Guide line for installation:

1) Location of probe[Sensor Rods (6)]
First decide the exact position for mounting of sensor assembly(Down take Brix
sensor)
For decide the exact position the points to be considered as: (#)
The sensing probe [Sensor Rod (6)] should be away from any metallic
body part at least by 300mm.
The sensing probe [Sensor Rod (6)] should be always dipped in fluid at
least by 150mm.
2) Mounting of Down take sensor.
Only the pipe should be welded on equipment wall.
Take a 1 MS pipe & length of the pipe is 300mm + inner wall of the
Calendria to outer body of the pan wall(equipment wall) + extension as
shown in Mounting of Down take Brix sensor.
Mounting arrangement
Measure the outer diameter of taken 1pipe.
Take a circular cut out on the equipment wall for the taken 1 pipe
(allover [concentric] +5mm tolerance to outer diameter of pipe).
Cut out should be 45 deg. Angle chamfer for Butt (welding) filling.
Weld the pipe to the pan wall. Welding should be leakage proof.
Do-not weld the pipe, keeping the cable inside the pipe.
As shown
Type of welding is Electric Arc Welding.

Type of welding joint is (Single Bevel Butt weld)
At the one end of pipe weld the 1 circular flange which size & PCD
should be same as mounting flange (1) [Table D] welding should be
leakage proof.( welding is to be cooled naturally)
Clamp the pipe with the help of U clamp at least three places; it should be
supported on plain surface of Calendria plate.
NOTE: (NOS.) REFER SR. NO. OF DOWN TAKE BRIX SENSOR ASSEMBLY
Page 39
Mounting of down take Brix sensor

The Teflon cable(10) is passing through the welded flange & pipe.
The welded flange & Clamping flange are clamping with the help of nut
& bolts.
At the time of clamping the flanges, gasket is use for avoiding the
leakage.
Provide a longitudinal support to the sensor.
The longitudinal support welded at both ends as shown in Mounting of
Down take Brix sensor.
Give the electric connections. Refer page No.7 & page No. 8
Page 40
OUTSIDE BRIX SENSOR ERECTION
Page 41
Page 42
Guide line for installation:
1) Location of probe[Sensor Rod(4)]

First decide the exact position for mounting of sensor assembly(Out side Brix
sensor)
For decide the exact position the points to be considered as: (#)
The sensing probe [Sensor Rod (4)] should be away from any metallic
body part at least by150mm.
The sensing probe [Sensor Rod (4)] should be always dipped in fluid at
least by 150mm.
2) Welding sensor on equipment wall
Only mounting flange (1) should be welded on equipment wall. This

flange should be separated from the sensor assembly before welding, to
avoid damage of probe [Sensor Rod (4)] during welding.
Mounting flange (1) should be disassembled from sensor assembly by
following procedure.
First loose the Nuts (6) fully.
Remove Mounting flange (1) carefully from the sensor assembly.
As shown:
NOTE: (NOS.) REFER SR. NO. OF OUT SIDE BRIX SENSOR ASSEMBLY
Page 43
Mounting of Mounting Flange (1).

Measure the outer diameter of the two extended pipes which is attached
to the mounting flange. (drawn-out from the sensor assembly), the
dimension will be as bellow.
Take two circular cut outs on the equipment wall for the above measured
flange (outer diameter of attached pipe)
Cut out should be 45 deg. Angle chamfer for Butt (welding) filling.
Type of welding is Electric Arc Welding.
Type of welding joint is (Single Bevel Butt weld)
As shown
Page 44
Mounting flange (1) is to be welded to equipment wall.

Then the welding is to be cooled naturally.
Avoiding water or any coolant material for cooling.
o After naturally cooling the welding the sensor assembly should be
assembled it was removed.
o Fully fix the assembly with the Mounting flange for avoiding the
leakage.
First totally loosen the safety cover from that separate the safety cap.
The electric cable is passing through the safety cap & the cap is fix to
the safety cover.
Inshore that the signal cable is properly luged .
Give the electric connections. Refer page No.7 & page No. 8.
Page 45

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VPC Brix Transmitter PDF

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CONTENTS

DISPLAY MODES AND KEY OPERATION _______________________________ 12

MENU FUNCTIONS __________________________________________________ 15

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Input Resistance (Brix) Calibration ___________________________________________ 20

PARAMETER DETAILS _______________________________________________ 23

PID CONTROL _______________________________________________________ 33

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Optional - Level request from Slave Level Transmitter

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Cylindrical Aluminium casting

2 pipe / mounting plate

24V DC (+/- 25%)

5 + 7 (seven segment LED)

minimum 1 no. & maximum 2 no.s

1 No. Potential free for Boiling / Graining

Proportional, Integral, Derivative

2 nos. 4-20mA DC of which one is isolated

3 to 120 samples software selectable

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

MOUNTING DETAILS DRAWING

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

This is DC power input to the

RS-485 connections for

4-20 mA DC current output proportional

This is standby sensor connected

Potential free relay contacts for

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

GENERAL ELECTRICAL CONNECTION

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

TERMINAL CONNECTIONS & LINKS

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Menu function & Data Entry keys

B / G (Boiling or Graining selection),

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Used to edit numbers, display brix etc.

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

DISPLAY MODES AND KEY OPERATION

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Reference Temperature for

Brix low enginnering units in %

Brix high engineering units in %

Boiling No. of samples

Boiling 6th Brix reading

Fn. 1.8 / Temp

Fn. 2.1 / Brix

Fn. 2.2 / Brix

Fn. 2.6 / Setpoint

Fn. 3.0 / boiling

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)

Graining No. of samples

Graining 6th Brix reading

Boiling profile 1st Level

Boiling profile 1st brix corresponding

Boiling profile 6th brix

Graining profile 1st brix

Graining profile 6th brix

Fn. 9.0 / boiling

Fn. 10.0 / graining

OPERATION MANUAL FOR BATCH PAN BRIX TRANSMITTER (BTB)