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1.0 Content
1.0 Content ....................................................................................................................................................................................................................................1
2.0 Safety notes ..............................................................................................................................................................................................................................2
3.0 System overview .....................................................................................................................................................................................................................2
3.1 General about district heating substations..............................................................................................................................................................2
3.2 DSA 2 MAXI Substation....................................................................................................................................................................................................2
3.3 DSA 2 MAXI - example circuit diagram.......................................................................................................................................................................3
3.4 Electrical circuit diagrams...............................................................................................................................................................................................4
4.0 Visible components in the substation ............................................................................................................................................................................8
5.0 Installation and start-up - Step by step ..........................................................................................................................................................................8
5.1 Removing the cover panels............................................................................................................................................................................................8
5.2 Protective cardboard cover............................................................................................................................................................................................9
5.3 Removing the substation from the pallet.................................................................................................................................................................9
5.4 Moving substation to the installation place............................................................................................................................................................9
5.5 Installation place............................................................................................................................................................................................................. 10
5.6 Height adjustment......................................................................................................................................................................................................... 11
5.7 Pipe connections............................................................................................................................................................................................................ 11
5.7.1 Connection directions...................................................................................................................................................................................... 11
5.7.2 Dimensions for the pipe connections.......................................................................................................................................................... 12
5.8 Electrification................................................................................................................................................................................................................... 13
5.9 Controller settings.......................................................................................................................................................................................................... 13
5.9.1 Controller display and symbols...................................................................................................................................................................... 14
5.9.2 Operating the controller................................................................................................................................................................................... 14
5.9.3 Setting the date and time................................................................................................................................................................................. 15
5.9.4 Setting the heat curve....................................................................................................................................................................................... 16
5.9.5 Setting up limitations for flow temperature.............................................................................................................................................. 17
5.9.6 Manual control..................................................................................................................................................................................................... 18
5.9.7 Commissioning with one circuit.................................................................................................................................................................... 19
5.9.8 Sensor displays..................................................................................................................................................................................................... 20
5.9.9 Alarm........................................................................................................................................................................................................................ 20
5.9.10 Changing the favourite display for the user............................................................................................................................................ 22
5.9.11 Setting the room temperature..................................................................................................................................................................... 22
5.9.12 Setting domestic hot water temperature................................................................................................................................................ 22
5.10 Basic parameters, factory settings........................................................................................................................................................................... 23
5.11 Start-up............................................................................................................................................................................................................................. 24
6.0 Trouble shooting . ................................................................................................................................................................................................................ 24
Declaration of conformity ........................................................................................................................................................................................................ 26
VI.GE.K3.02
DEN-SMT/PL
Installation Guide
District heating
energy plant
All substation functions are controlled with an electronic controller. The outdoor temperature is measured and the controller
adjusts the flow temperature to keep the room and domestic
hot water temperatures in the desired level. With the controller
you can change the property related settings (e.g. heating curve,
temperature limits), check the temperatures, change the settings,
create schedules etc.
3.2 DSA 2 MAXI Substation
Up to a certain point DSA 2 MAXI substation is standardized.
The final selection of components and the dimensioning of the
heat exchangers is done based on the requirements given by the
customer. This Installation Guide includes general instructions.
The more detailed information of the order can be found in the
product related documentation.
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TE2B
SUMMER
SHUT-OFF
TE2A
TV2
TV1
TE1A
25a
26
15 13
7
TE1B
27
46
64
TE2C
18
7
46
P2
27
27
29 7
27
P1
30
30
7 29
27
6
12 15
5
66
18
7
15 13
PE2
28
Temperatures and alarms on the controller display
8
11
65
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HE pump alarm
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4. With the installation feet you can adjust the substation position directly and on the correct height. The adjustments can be
done up to 6 cm.
5. Connections to district heating, heating and domestic hot
water networks.
6. The cover panels protect the components in the substation and
add user safety. When installing or servicing the cover panels have
to be removed.
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3
1
2
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The pipes must be mounted so that the strain caused by e.g. thermal expansion, does not harm the sustation. The pipes must be
equipped with brackets in order to prevent any torsional stress.
Prior to installation all pipes and connections have to be
cleaned and rinsed.
5.7.1 Connection directions
5. 6.
4.
7.
2.
1.
3.
Direct connection:
6.
4.
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2.
1.
5.
3.
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Installation Guide
400
560 650-710
920
100
100
460
460
370
220
300-420
250
330
490
550
720 880-1000
1240 1350
470
330
0 0
90
100
490
640
120
460
460
740
740
0 150
300
150
300
240
470 560
730
890
1080 1190
1350
460
740
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Installation Guide
5.8 Electrification
Since the internal electrical connections are factory made it is not
mandatory to use an electrician to connect the substation. The
contact plug is the main electrical switch in the substation.
The outdoor temperature sensor is to be installed on the north
side of the property at app. 3 m height where the outdoor temperature can be measured. There should be no ventilation window
at the close proximity to the measuring point. The other end of the
outdoor temperature sensor cable is to be connected into the control box. When connecting outdoor temperature sensor make
sure to remove the substation contact plug.
In case the length of the outdoor temperature sensor cable is not
long enough for your property, it is remmendable to change the
whole cable. This way extra joints are avoided. The minimum area
for the cable is 0.4 mm2 and the maximum length is 125 m. If you
choose to use the extra joint inspite of recommendation, protect
the jointing sleeve with the shrink cable.
20 m
20 m
Stick the contact plug into the wall socket fitted with a 10A/220V
fuse.
Wait for 10 s, turn the circulation pumps P1 (DHW) and P2 (HE) on
by pressing the operating switches.
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Installation Guide
Outdoor
temperature
Tempera- Room
tures
temperature
Return
temperature:
actual
DHW temperature
1= Heating circuit
State of
components
Primary return
temperature:
actual and
desired
Position
indicator for
navigation
Description
= DHW circuit
= Common controller
Menus with
values and
settings
System
pressure
Mode
= Manual mode
= Scheduled operation
= Comfort mode
= Saving mode
= Frost protection mode
Position indicator
Scheduled
operation
Comfort mode
Mode
Frost protection
mode
Manual mode
Display selection
Heating
1= Heating circuit
Date
= DHW circuit
= Common controller
Outdoor
temperature
Time
Schedule
Menus with values
and settings
Saving mode
Position indicator
for navigation
Desired room
temperature
Mode
= Scheduled operation
= Comfort mode
= Saving mode
= Frost protection mode
Display selection
DHW
Common
controller
Pump ON
Controlled components
Pumppu OFF
Actuator opens
Actuator closes
Alarm
Display selector
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Installation Guide
Setting done
as with the
hours.
Setting the
date same
way as time.
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[oC]
150
2.2
2.6
3.0
3.5
4.0
140
130
1.8
120
110 1.4
100
90
1.0
80
70
60
0.6
50 0.4
40
0.3
0.2
30 0.1
20
10
-40
-30
-20
-10
10
20
30
[oC]
Outdoor
Flow
Factory setting
Visible on the
is a typical heat temperature temperature display
C
C
curve for radiator
heating,
-30
75
(-30,75)
about 1.0
-15
60
(-15,60)
-5
50
(-5,50)
0
45
(0,45)
5
40
(5,40)
15
28
(15,28)
Outdoor
temperature
C
-30
-15
-5
0
5
15
Flow
Visible on the
temperature display
C
45
(-30,45)
38
(-15,38)
34
(-5,34)
31
(0,31)
28
(5,28)
22
(5,22)
Setting same
way as with the
previous point.
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Saving the new curve.
When taking floor-heating system into use for the first time, the
max. limitation for flow temperature can be set e.g. at 27C. The
limitation temperature cuts off the heat curve when the temperature reaches the limit.
Later on after the concrete slab has dried the flow temperature
limitation can be raised to 45C which is typically used in the floorheating system.
Radiator heating
When taking floor-heating
system into use for the first time
(drying up concrete slab)
Floor-heating
Flow temperature
min C
max C
20
90
20
27
20
45
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Installation Guide
Typical flow temperature max.
limitation: When taking floorheating system into use for the
first time (drying up concrete
slab) 27C.
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The valve is closed.
M2, P2
A1
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Installation Guide
5.9.9 Alarm
Alarm functions in the controller: pressure alarm, pump alarm
and maximum temperature alarm (temperature limiting thermostatic function). As a sign of an alarm
symbol appears on the
display.
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Pressure alarm.
Pump alarm. The alarm disappears from the display when the
pump is working again.
Alarm value:
1=open contact (eg. Wilo)
0= closing contact (e.g. Grundfos)
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Factory setting
Room temperature and setback temp. 20 C/ 16 C
Heat curve
1.0
Limit for heating cut-out
18 C
Flow temperature min.
20 C
Flow temperature max.
90 C
Proportional band Xp
85 K
Integration time constant Tn
25 s
Running time of the motorized con120 s
trol valve
Neutral zone Nz
2K
Pressure alarm limit max
2.3
Pressure alarm limit min
0.8
Pressure alarm timeout
30 s
Pump alarm, alarm value
1
Pump alarm, timeout
Max flow temperature limitation
alarm (temperature limiting
thermostatic function)
Max flow temperature limitation
alarm, timeout TALARM
DHW circuit
Setting
DHW temperature and setback temp.
Flow temperature min.
Flow temperature max.
Proportional band Xp
Integration time constant Tn
Running time of the motorized
control valve
Neutral zone Nz
Danfoss District Energy
Own setting
Comment
20 s
90 C
60 s
Factory setting
58 C/ 55 C
45 C
65 C
Own setting
Comment
9K
13 s
15 s
3K
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Installation Guide
5.11 Start-up
Check following point before start-up:
Check points, before start-up
All Danfoss heat exchangers and substations have been pressure tested according to PED 97/23/EC (module H).
Make sure to give operating instructions to the users of the
substation.
Fill the substation with flow media and raise the pressure slowly to
working pressure.
When starting up the substation it should be air vented. The shutoff valve in the primary side on the return side is opened and the
shut-off valve on the supply side is closed. Air comes out by opening the air vent valve.
After that the operation of the substation must be observed. If the
substation operates according to designed parameters, it can be
taken into continuous use.
Check temperatures
Check pressures.
Thermal expansion.
Operation of the pumps.
Flow directions.
Operation of the controls.
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Installation Guide
Problems
Domestic hot water (DHW)
DHW smells bad or is coloured.
Other situations
Air lock in the pump.
The pump sounds strange.
The bearing in the pump is broken.
The control valve has a strong, whistling
sound.
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Declaration of conformity
Installation Guide
Declaration of conformity
Pressure equipment in hazard category II - III
(Directive 97/23/EC, Article 9.)
Disposal instruction:
This product should be dismantled and its components sorted, if possible, in various groups before recycling or disposal.
Always follow the local disposal regulations.
Danfoss District Energy
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Installation Guide