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Abstract
This is an article that summarizes the uses and properties of zeolites. This article is
aimed at an audience of scientists from a broad variety of disciplines, as well as members of
the general public who are interested in science. This article are outlined the introduction to the
zeolites and how their structure relate to the properties, their applications in the petroleum
industry, the reactions that involved them as the catalysts and how the use of zeolites in
removing impurities in water filters. The research had been done from various sources in order
to produce this article.
2015 March
Written by Mohamad Qulam Zaki Bin Mohamad Rasidi, a freelance science writer.
eolites is a special kind of rock which has unique properties if compared with other normal rock
metal. This kind of rock are microporous which traps water inside it and aluminosilicate minerals that usually
used as catalysts, commercial adsorbents and highly demand in other industrial sectors . Back to its history,
zeolites was discovered by Swedish geologist, Axel Fredrik Cronstedt (1722-1765) in 1756. Cronstedt
observed that large amounts of steam are produced from rapid heating the material stilbite in zeolites had
been adsorbed by the materials itself. He named for the rock as zeolite because it means boiling stones
from the Greek, zeo meaning to boil and lithos meaning stones (Woodford, C., 2014).
However, nowadays in a modern era, the term zeolite refers to over 200 different minerals that are
having very interesting uses, from materials in kitchen to huge industrial production. As in October 2012,
there were 206 unique zeolites that had been found by scientists and over 40 types of zeolites are known.
The most common zeolites that can be found are analcime, chabazite, clinoptilolite, erionite, ferrierite,
heulandite, laumontite, mordenite, and phillipsite. However, the most regular zeolites that used in industry
are faujasites such as X, and Y, A and pentasil-zeolite which is known as ZMS-5 (Woodford, C., 2014).
Their unique structure such as adsorption, ion exchange, molecular sieve and catalytic properties making
them used commercially in a natural or synthetic properties.
The zeolites can be classified into two groups, which are natural zeolites and synthetic zeolites.
Natural zeolites formed from the area of geological environments that have relatively low temperature.
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Meanwhile the synthetic zeolites by mixing sodium, aluminium and silica chemicals with steams. The zeolite
produces from the factories have wider range of properties and larger cavities.
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The synthetic zeolites which has pores size range about 1m to 1mm are used as they have uniformity
and high purity. The synthetic zeolites can be divided into two system which are unimodal pore system and
hierarchical pore system. In hierarchical pore system, there are divided into three different elements which
are nanosized zeolites, zeolite composites and mesoporous zeolites.
Intracrystalline
micropores
Molecular
Nanosized zeolites
Material
Hierarchical pore systems
Zeolite composites
Mesoporous zeolites
Intercrystalline mespores
Intercrystalline mespores
Templating
Supramolecular
Supramolecular
solid
Indirect
Non-templating
Controlled
crystallisation
Demetallation
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Intracrystalline mespores
Supramolecular
Solid
Demetallation
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The zeolites atomic basic configuration is based on tetrahedral which there are four oxygen ions
surrounded silicon ion or aluminium ion that make up a three-dimensional frameworks. In order to make a
link, two adjacent aluminium ions or silicon ions will bond with an oxygen. A bunch of tetrahedral will
construct polyhedral units which undergo further build up process and form the entire frameworks. However,
there are also other shape form that made up from the polyhedral units such as equidimensional, sheetlike
and chainlike. Cations that placed in the cagelike cavities had balanced aluminosilicate framework which
make it has a negative charge.
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The zeolites structures volume are voids in range of 20% to 50%. It also rigid and has 3-dimensional
crystalline structure which consists of interconnected cages and tunnels. Water molecules, potassium ions,
calcium ions and huge variety of other positively charged ions can move freely in and out of the porous pores
but their framework remains rigid. The gain or lose of water molecules in their pores structure make this
special process normally called as reversible dehydration. They are behave in a predictable style as they have
special criteria of pores and channel sizes structure that nearly uniform which allowing them to create a
molecular sieve property. The ability of zeolites to sort any molecules based on their size create the term
molecular sieve. The channels dimensions of zeolite controls the maximum size of the molecules or ions.
The zeolites have the aperture ring size which they are said to have 8-ring which refer to the
tetrahedral coordinated silicon atoms or aluminium atoms with 8 oxygen atoms that built a closed loop.
However, due to various factors such as the inducing strain by the bonding between oxygen atoms
coordination to aluminium or silicon atoms, the rings are not perfectly symmetry. Therefore, most of the
pores in zeolites are non-cylindrical.
The structure of zeolites are very stable solids that can withstand many environmental conditions
such as high temperature, high pressure, low solubility and less reactive. They have relatively high melting
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points which is more than 1000C. They also do not dissolved in any kinds of solution including organic or
inorganic solvents. Although they may contain carcinogenic which normally can lead to the cancer, the
unreactive properties of zeolites will not harm any organism and effects the environment (Chris Woodford,
2014). Although they are stable and unreactive, the main things that making them useful are their unique
frameworks structure.
In catalytic cracking, zeolites are used to break up the large hydrocarbon molecules into smaller
molecules thus become more useable. The low temperature and pressure with presence of zeolites are the
condition need to be fulfilled in a catalytic cracking process. The large hydrocarbon, normally the naphtha
fraction in a liquid state need to re-vaporise before undergo a cracking process. Then, the liquid naphtha will
add with the zeolites in a chamber at the temperature about 500C. It is also called as fluid catalytic cracking
because the reaction take place in a liquid state. However, zeolites used are not in a same phase as naphtha
and it is heterogenous catalyst. Further fractional distillation and cooling are needed to separate the cracked
mixture.
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Figure 6: The zeolites are used in petroleum production; the shaded region are the
process that using zeolites as catalysts. Source: Thomas F. Degnan Jr., 2006
The bigger size hydrocarbon molecules are broken up into smaller size hydrocarbon molecules. The
example of cracking reaction that involved zeolites as its catalyst is breaking up pentadecane molecule into
ethene, propene and octane.
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In isomerisation process of petroleum industry, platinum on a zeolite base are used as a catalyst to
rearrange straight chain octane molecules into their isomers with branched chains in order to make petrol
burn better in the vehicle engines. In gasoline or petrol, the octane rating will determine the performance of
oil in vehicle engines. Octane with higher rating will burn more smoothly than the one that have lower rating.
The straight octane chains have more tendency to pre-ignition when the petrol is compressed and making
them to explode. Therefore, octane in petrol need to change into its isomer such as 2,2,4-trimethylpentane
which has rating of 100. The isomerisation process used zeolite at a temperature of 250C and a pressure of
13 to 30 atmosphere.
In the reforming process of petroleum production, zeolites are used as one of the components in
catalyst. The main element used is a platinum that contain on aluminium oxide. The reforming process are
used to improve octane rating, same as isomerisation reaction. The isomerisation reaction will take place but
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in addition of production of benzene rings due to hydrogen loss during reaction. For example, hexane will
convert into benzene and heptane will convert into methylbenzene.
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The most important reaction that used zeolites as their catalyst are cracking, isomerisation and
hydrocarbon synthesis or also known as reforming reaction in petroleum industry. Various catalytic reactions
such as acid-base and metal induced reaction can be proceed with presence of zeolites as their catalyst. The
zeolites that have hydrogen-exchanged zeolites which is framework-bound protons will produce an important
catalyst. Most of the reactions, such as cracking reaction, isomerisation and reforming use this type of zeolite
catalysts.
Oxidation and reduction process also can be catalysed by zeolites. For example, zeolites in platinum
ZSM-5 are used in caprolactam synthesis and copper zeolites are needed in decomposition of NOx. The
reactants and products can be controlled their access due to zeolites particular pore system as zeolites have
unique microporous. Theoretically, zeolites catalyst accelerate a reaction by giving an effective lower energy
pathway from reactants to products. The zeolites will allow the reactions to occur by using alternative
mechanism which include new intermediate steps, but resulting in the same products. The reaction rate will
be increased as the activation energy has been lowered by zeolites catalyst.
Most of zeolites catalysts used are heterogenous catalyst which the reactants and the zeolites catalysts
are in different physical states. For example, in cracking process of petroleum production, zeolites catalysts
are in solid state while the reactants, naphtha are in liquid state.
Figure 11: The graph illustrated the effect of zeolites catalyst in a reaction
Source: Chemistry Nelson 12
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In water filters application in modern house, the filters that has been used for long time and its zeolites
are full with calcium ions and magnesium ion sin their pores, the heavily brined water solution are needed to
get through the zeolites bed. The calcium ions and magnesium ions will attract to the stronger negatively
charged chlorine ions and they will drop from pores. Then, positively charged sodium ions will attract back
to the zeolites bed pores.
Conclusion
Zeolites, even just a type of mineral rock that seem to be invaluable for human in the past time, had
been discover to be one of the most influential mineral rock in our everyday life. More research and studies
had been done, and need to be continued in order to find out more application in the potential industries.
There are many industrial that can implemented zeolites as one of the substances in the reaction to produce
high quality outcomes. Therefore, the zeolites production itself can be one of the most demand industry in a
current time.
References:
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