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SPE 26774
Pipeline Freespan Evaluation: A New Methodology
David Kaye, Andrew Palmer& Assocs. Ltd.; David (3albraith, Mobil North Sea Ltd.;
James Ingram, Andrew Palmer & Assocs. Ltd.; and Russell Davies, Mobil North Sea Ltd.
This paper waa eelwted for preeen!atlon by an SPE ProQram CommtItee f0110@n9 review 01 lnfOfmaliOn contained m an abanact eubmmed by the author(a). Contents of tha paper,
ae presented. have not been reviawed by the $eciaty of Patrokwm Englnaam and ara aublwf to @Jrrecfion by the author(s). The metarkt as Prassnted, does not necessarily raflect
any pwitlon of lha Seclety of Patroleum Enginaera, ns offlcare, or membere. papre prasanled at SpE meetings are eubject to Publication revlaw by Editorial Committees of the Seclety
ot Patroleum Engineers. Permlaaton 10WPY 15restricted 10an ebstracl of not more than 3W words. Iliusfrationa may not be wM.
The abstract shwdd contain wnsplcuous acknowlsdgmen!
of where and by whom the paper ia preaanted. Write Libreriafr. SPE, P.O. Sox 833836. Rlchardaon, TX 7508S-333S, U.S.A. Talex t 63245 SPEUT.
BBST- cT
A methodology
and
illustrations
at
end
of
253
SPE 26774
freespan
1. The
freespan
in more
PRELIMINARY ANALYSIS
freeapan
assessment
The
preliminary
consists of checks for overstress in the
freespan and the possibility that vortexinduced vibrations may occur.
These are
described in turn below.
SSESSMENT
INTRODUCTION
Strees Assessment
SPE 26774
D.KAYE
D. N. GALBRAITH
J. INGRAM
R. DAVIES
. . ...(1)
amplitude
small
relatively
Generally,
vibrations of the freespan in-line with the
flow direction occur at values of VR above
1 and peak at VR between 2 and 3, while
larger amplitude vibrations across the flow
direction begin at V~ around 3 and peak at
v~ of about 5.
The traditional deeign approach is to adopt
~=w%l== (2)
In order to model the finite foundation
stiffness at each end of the freespan, L~ in
equation (2) above is taken as 1.1 times
the observed length of the freespan.
The freespan frequency can be a difficult
quantity to predict accurately.
investigate this further, during the 19~
survey program the natural frequency of
longer freespans was measured using an ROV
Figure 2
mounted accelerometer package.
shows the calculated natural frequency for
various freespans in the 30 SAGE gas
plotted
against
the
export
pipeline
measured frequency. The figure shows the
isolated
frequencies
for
calculated
freespans only; the general agreement ia
clearly good, although there are some
inconsistencies in the data. The agreement
for multiple freespans is noticeably worse,
however. Although not shown in Figure 2,
freespans
the comparison for multiple
suggests that predicted frequencies for
multiple freespans are strongly dependent
on the extent of support provided by
intermediate touchdown points.
DETAILED ANALYSIS
The detailed freespan assessment consists
of a check for excessive strain in the
freespan and the calculation of the fatigue
life of the freespan. These are described
in turn below.
Strain Assessment
The serviceability of a pipeline which
fails the overstress check above will not
be affected provided that the post-yield
freespan are not
deflection
of the
The BS 8010 design code [1],
excessive.
SPE 26774
for
example, allows yield due to large
bending stresses provided that certain
requirements cm the plastic etrains~ weld
ductility and diameter/wall ratio are
aati,afied.
pi fAT
N,
.....(3]
fatigue
The
total
damage
for
all
wave/current combinations can be calculated
using Xiners rule, as the sum of all
particular combinations:tJ
DTOmL
F=1 Di
.....(4)
256
SP1226774
D.KAYE
J. INGRAM
D. N. GALBRAITH
R. DAVIES
either
the
de<:ailed
preliminary
or
analysis. M the freespan length increases
the total number of freespans observed
decreases; of the observed free8pan8# an
increasing
failed
the
proportion
preliminary analy~is, and an increasing
proportion of these freespans failed the
detailed analysiH. None of the freespans
in the 6 flowlinea failed the detailed
analysi.aor required rectification.
STAB~LISATION
STABILISATION TECHNIQUES
The normal techniques for stabilhing
are
rock
spanning pipelines
dumping,
grouted support, or graveljcement bag
These techniques are normally
supporte.
installed and deployed by either a custom
built vessel, such as rock dump vessels, or
Both types are
diving support vessels.
extremely costly with associated high
mobilisation costs.
STABILXSATION PROCEDURE
The
freespans
critical
requiring
rectification in the 1992 program varied
greatly in length and height off the
seabed.
In particular the height of
freespans ranged from 75 mm to 250 mm off
the seabed. The system of deploying and
installing the grouted support had to deal
with both extremes of freespan height.
The chosen method of rectification was to
deploy a grout bag and position it below
the pipeline.
The bag was then inflated
with grout which, when cured, provides a
rigid support to the line.
The
for
the
vessel
used
freespan
rectification programme was the Kommandor
Subsea, operated by SubSea Offshore Limited
(SSOL).
This vessel had already been
charted for the SAGE pipelins inspection
programme and was ideally suited for ROV
operations. The only additional equipment
required was a grouting spread and launch
and recovery system for the ROV installed
grout bags.
A standard grouting ~pread was employed to
mix and pump a grout mixture specified by
The grout design was based on
NNSL.
achieving a minimum compressive strength
within a 28 day period.
The grout bag
support was designed to ensure that it is
inflated in the correct manner while
enOuring ease of use for the ROV and
deployment frame system.
The bag itself
was built from industry standard fabric.
The method of operation was carried out in
five operations
6
1.
SPE 26774
a~sesaing
A
new
procedure
for
and
rectifying subsea pipeline freespans has
been de6cribed. The procedure was adopted
by MNSL in the 1992 survey programme and
provided significant cost and time savings.
and
Post
258
LUSIO S
The procedure
for freespan assessment
conaista of a P&based suite of progrsms
which is linked up to read in freespan data
directly from the MNSL survey database
system.
The assessment can be performed
rapidly without
any need
for manual
transcription of data.
All freespans observed during the pipeline
survey were assessed using a simplified
first pass analysis based on traditional
overstrees and reduced velocity criteria,
and a more detailed analysis based on
strain-based and fatigue criteria.
The
first pass analysis can be performed
offshore on the survey vessel and gives a
quick
assessment
of each freespan and
identifies the critical freespans which
merit more detailed measurement.
The
second pass analyeie is performed onshore
and provides an accurate and realistic
identificat~on of the freeepans which
require rectification.
assessment
Results
the
freeapan
from
indicate that the assessment procedure, and
in particular the strain-based and fatigue
analysess gave significant savings in terms
freespans
of
reduced
number
of
for
rectification.
Critical freeepans were stabilised by grout
bags positioned by an ROV. The ROV-based
system enabled both risks and costs to be
reduced in a normally hazardous and costly
technology
environment,
utilised
and
already on board a pipeline inspection
vessel.
assessment
and
The
overall
freespan
rectification
programme
represent
a
significant step forward for MNSL in terms
of reducing costs, while simultaneously
improving the speed and simplicity of
The system provides
freeapan assessment.
that
freespan
the possibility
future
rectification works may be performed in a
single offshore programme, which includes
pipeline inspection, survey, assessment,
engineering and repair of all freespana
from a single survey vessel.
to acknowledge the
The authora wish
assistance of Stephen Booth and Andrew
Palmer for advice on the work described,
and to Subsea Offshore Limited who carried
out the FreeSpan Rectification Programme.
v
b
SPE 26774
D .KAYE
D. N. GALBRAITH
_C!LATU~
D
D,
DWXL
E
F
f
f~
1
LE
N,
m&
PI
AT
v
v~
Y
Reduced velocity
Safety factor
&XERENCES
1. British Standards Institution, BS 8010
**Codeof practice for Pipelinest part 3
Pipelines subsea: Design C0n6trUCtiOn
and Installation, February 1993.
Rational
and
D.Kaye,
2. A.C.Palmer
Asset$smentCriteria for Pipeline Spans,
Pipeline
seminar Offshore
European
Technology, 1991.
3. A.C.Palmer and J.A.S.Baldry, Lateral
Compressed
kxially
Buckling
of
Petroleum
Journal
of
Pipelines,
Technology, No.26, PP1283-1284, 1974.
4.
J. INGRAM
R. DAVIES
SPE 26774
Pipeline
Found during
survey
Greater than
woret case
pr=enlai~;~4ry
Y
Failed
preliminary
analyOis
Failed
detailed
analysis
2138
166
20
11
Beryl B - A gas
transfer
174
85
27
17
228
21
16
272
63
30
SAGE
TOTAL
2540
TABLE 2
STABILISATION
TYPE
Rock Dumping
E80,000
E960,000
Grouted Support
Diving Support
Vessel
E40,000
f480,000
Grouted Support
ROV Support
Ves5el
E20,000
E240,000
Gravel Bag
supportB
Diving Support
Vessel
E50,000
.E600,000
260
m
Datallad
~A~w_mant
Prallmlnary
Assessment
~.
_
7
II
Ralwsod
VOloctty
FII1
AUm4mMt
I
I
Pass
I
I
Q:l
I
I
I
I
I
1-
Plgure
Dst#Il#d
F8tlQue
Fall I
Asuwrmn
Ii
II
I
I
I
ass
+,
Span AssessmentProcsdura
w
belated spans
SAQE30PIPSUM
SOS@
9= exm
w St.
Fwaus {SAW
sw.,d
Span
Length
(m)
f.yd
Pr@knkwYAmdwIs%bnal,w,
Figure2
SAGE PipellrreSpans
B@
B to Bar@ A 0!1transfer
SPE26
ElilnLFJj
0-9
Fallad
Suweyed
i%elimina~Analysis E
Figure 4
Failed
Detailed Anaiyais
Suweyod
Failad
R
Figure 5
Faiiad
preliminary
Andyds EEl DetailedAnalysis