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ISO 9001:2008 Certified

Huatraco

Contents
1

Introduction

Huatraco C60 Shoring System


(Crab 60 Shoring System)

23

Huatraco C60 Tableform


(Crab 60 Tableform)

35

Huatraco C25 Modular System


(Crab 25 Modular System)

53

NATFORM Screen System


(Self-Climbing Screen System)

59

Huatraco Steel Frame Scaffolding & Steel Props

65

Huatraco Tubular Scaffolding

68

Huatraco Formwork System

All Copyrights Reserved by:


HUATRACO SCAFFOLD SDN. BHD.

Specification provided in this catalogue reproduced from publications made available to us.
The company shall not be responsible for any liability whatsoever resulting from the use of this catalogue.
July 2014 Edition

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Certifications
In line with its commitment to strive for continuous improvement and customer satisfaction, Huatraco Group
has implemented the ISO 9001: 2008 International Quality Management System as the tool to achieve quality
objectives set by the company.

This is to certify that

Huatraco Scaffold Sdn. Bhd. (240510-T)


Lot 6088, Jalan Haji Abdul Manan,
Batu 5 1/2, Jalan Meru,
41050 Klang, Selangor,
Malaysia.

has implemented and maintains a Quality Management System.

Scope:
Manufacturing, Trading and renting of scaffolding, falsework and formwork equipment,
components and accessories, and provision of formwork engineering services.

Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:

ISO 9001 : 2008

Certificate registration no.

500047 QM08

Valid from

2014-04-01

Valid until

2016-04-07

Date of certification

2014-04-01

DQS GmbH
This is to certify that
Gtz Blechschmidt
Managing Director
Accredited Body: DQS GmbH, August-Schanz-Strae 21, 60433 Frankfurt am Main
Administrative Office: DQS Malaysia, Suite 43-4 Setia Avenue, Jalan Setia Prima S U 13/S,
Setia Alam Seksyen U 13, 40170 Shah Alam, Selangor - Malaysia

Huatraco Singapore Pte. Ltd. (201103457N)


21, Bukit Batok Crescent # 07-04,
Wcega Tower,
Singapore 658065.

1/2

has implemented and maintains a Quality Management System.

Scope:
Trading and renting scaffolding, falsework & formwork equipment, components and
accessories, and provision of formwork engineering services.

Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:

ISO 9001 : 2008


Certificate registration no.

500050 QM08

Excerpt from Certificate registration No.

500047 QM08

Valid from

2014-04-01

Valid until

2016-04-07

Date of certification

2014-04-01

DQS GmbH

Gtz Blechschmidt
Managing Director
Accredited Body: DQS GmbH, August-Schanz-Strae 21, 60433 Frankfurt am Main
Administrative Office: DQS Malaysia, Suite 43-4 Setia Avenue, Jalan Setia Prima S U 13/S,
Setia Alam Seksyen U 13, 40170 Shah Alam, Selangor - Malaysia

vi

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

Introduction

HTVB
HUATRACO

crab
Huatraco Scaffold Sdn Bhd, a member of public-listed company Hiap Teck
Venture Bhd,
was incorporated in 1992 as a manufacturer of a wide range of quality steel products in
Malaysia. Its main products, scaffolding and formwork, are distributed under the trade
mark of Huatraco.

Over the years, the company has expanded its product range by investing in the production
of heavy shoring and modular systems from France. Recently, it has signed a licence
agreement with an Australian company for the manufacturing and marketing of another
new product, the Perimeter Safety Screens. This product is highly technical and shall be
used as access platform for the construction of new buildings.

Besides supplying numerous types of scaffolding and formwork products on hire or sale,
the company renders services in design drawings, technical advice and support, on-site
assistance, stock delivery planning and contracting. Together with its subsidiary, Huatraco
Singapore Pte Ltd, the company provides customers throughout Southeast Asia with cost
effective specialist solutions in scaffolding & formwork engineering.

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Manufacturing Process

Huatraco

Huatraco

Robotic Welding Machine

Huatraco

Huatraco

Scaffolding Frame

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System


(Crab 60 Shoring System)

Huatraco

Huatraco C60 Shoring System is a multi-directional & multi-level


heavy duty shoring equipment to support all types of heavy structures,
and is manufactured to comply with British Standard BS 5975 and BS
EN 12812.
Efficiencies :
Quick installation and dismantling
Multilevelled and Multi-directional
Interchangeable and Flexible
Mistake Free
Durable

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Condominium Building,
Kuala Lumpur,
Malaysia

Huatraco

Condominium Building,
Kuala Lumpur, Malaysia

Huatraco

Huatraco
Office Building,
Putrajaya, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Huatraco
Huatraco
Hotel Building, Kuala Lumpur, Malaysia

Office Building,
Kuala Lumpur,
Malaysia

Huatraco

Huatraco
Condominium Building,
Kuala Lumpur,
Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Huatraco

Demolition of Building, Selangor,


Malaysia

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

Power Plant, Port Dickson,


Malaysia

Huatraco

Head Office Setia City, Klang,


Selangor, Malaysia

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Convention Centre, Putrajaya, Malaysia

Huatraco

Huatraco

Office Building, Kuala Lumpur, Malaysia

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Airport,
Sepang,
Malaysia

Huatraco

Huatraco

Huatraco

Airport, Sarawak, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Building Construction

Office Building,
Singapore

Huatraco

Commercial Building,
Singapore

Huatraco

Huatraco

Huatraco
School Building, Singapore

Condominium Building, Singapore

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects LRT & MRT Construction

LRT, Kuala Lumpur,


Malaysia

Huatraco

LRT Terminal, Putrajaya,


Malaysia

Huatraco

10

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Komuter & LRT Terminal,


Kuala Lumpur, Malaysia

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects LRT & MRT Construction


MRT, Singapore

Huatraco

Huatraco

LRT, Singapore

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

11

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - LRT & MRT Construction

Huatraco

MRT, Dubai UAE

Huatraco

LRT, Manila, Philippines

Huatraco

12

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Sungai Johor Bridge,


Senai-Pasir Gudang-Desaru
Highway, Malaysia

Huatraco

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

13

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction


Cable Stayed Bridge, Putrajaya, Malaysia

Huatraco

Huatraco

Huatraco

14

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Huatraco

New Pantai Highway, Kuala Lumpur, Malaysia

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

15

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Huatraco

Kuala Lumpur, Putrajaya Highway, Malaysia

Huatraco

Huatraco

16

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Bridge Construction

Besraya Eastern Extension, Kuala Lumpur, Malaysia

Huatraco
Huatraco

EDL Expressway, Johor Bahru, Johor,


Malaysia

Huatraco

Bridge Over Railway Track

Sunway Directional Ramp


Lebuhraya Damansara
Puchong Package 2,
Malaysia

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

17

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Projects - Tank & Roof Construction

Elevated Water Tank, Kuala Lumpur,


Malaysia

Huatraco

Treatment Plant, Kuala Lumpur,


Malaysia

Huatraco

Huatraco

18

Specialist Solutions in Scaffolding & Formwork Engineering

Roof Construction, Penang,


Malaysia

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Components

Crab Triangle 0.7m and 1.5m


Four adjacent triangle enable to
form a 1.00m high lift of a tower.
The vertical member is equipped
with 3 crab stirrups, One end of
the horizontal tube is provided
with a wedge-clamp.

Crab S-Pin C60


It is S-shaped and secures
the tower for lifting.

Crab Plan Brace

Crab Jack Base C60 / 600

It is used ensure the


squareness of tower.

It enables to compensate the


ground unevenness.

Crab Standard C60 0.3m,


0.5m, 0.75m, 1m and 2m
They are used in conjunction
with triangle to erect narrow
rows. They can be coupled
to a tower in case of load
concentrations. Also, they are
used for height adjustment.

Crab U-Head C60 / 600


It is designed to accomodate
primary, secondary, etc...

Crab Basic Standard C60


It facilitates the erection,
the tower levelling and the
general layout.

Specialist Solutions in Scaffolding & Formwork Engineering

19

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Components

0.30 x 0.70m
0.30 x 1.00m
0.30 x 1.50m
0.30 x 1.80m
0.30 x 2.00m

Crab Ledger

0.35m

Crab Walking Board

0.30 x 3.00m

0.50m

It is made of tube 48 and is


provided at both ends with a
wedge-clamp.

0.70m
1.00m
1.50m
1.80m

0.30 x 2.50m

It is metal platform made of


galvanized steel perforated
sheet. Fixation by 4 U-shaped
hooks with locking and antiupheaval device.

0.20 x 0.70m
0.20 x 1.00m
0.20 x 1.50m
0.20 x 1.80m

2.00m

0.20 x 2.00m

2.50m

0.20 x 2.50m

3.00m

0.20 x 3.00m

H2xL0.7m l=2.09m
H2xL1.0m l=2.19m

Crab Brace

H2xL1.5m l=2.45m

Crab Stair

H2xL1.8m l=2.63m

It consists in a tube 38
provided at the both ends
with a wedge-locking bolt.
It ensures the structure
vertical bracing. Its size is
determined by the braced
bay height (H) and length (L)

H2xL2.0m l=2.76m
H2xL2.5m l=3.13m
H2xL3.0m l=3.53m
H1xL0.7m l=1.17m
H1xL1.0m l=1.35m
H1xL1.5m l=1.73m
H1xL1.8m l=1.98m
H1xL2.0m l=2.15m
H1xL2.5m l=2.61m
H1xL3.0m l=3.08m

20

Crab Displacement
Frame C/W Castor Wheel

Specialist Solutions in Scaffolding & Formwork Engineering

It enable the tableform or


shoring structure to be
adjusted up / down and to be
moved freely.

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Erection Procedures
1

Position the jack bases at the intervals determined


by the ledgers. Fit the basis standards into the jack
bases. Fit the first plan braces, rings downwards.

Clamp the 1st level of ledgers. Insert and lock the


first lift of triangle. Check the structure is level.

Fit the second lift of the triangle, reverse the direction


of triangle.

Position temporary platforms, check the contact of


vertical posts/standards using the sighting device
provided on each triangle sleeve. The upper and
lower tubes should be in contact at each leg.

Erection must be carried out from inside the


towers. Fit the triangle at lift 3, observing the safety
regulations, protected by the triangle of the lower
lift. The temporary platforms from lift 1 are moved
to lift 2.

Fit triangle at lift 4, still working safety from second


platform. Reverse the direction of the triangle.

Link up the standard with the ledgers. Insert the


U-heads into the vertical posts/standards.

Complete the service platform for fitting girders,


joists, wall pieces and formwork panels. This
platform should remain in position to allow for
inspection, levelling and removing of formwork.

Specialist Solutions in Scaffolding & Formwork Engineering

21

Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)

Erection Procedures
2

Position the jack bases at the intervals


determined by the ledgers. Fix the basic
standards into the jack bases.

Clamp the 1st level of ledgers.

Fix the diagonal braces.

Insert the upper standards into the basic


standards.
Clamp the 2nd level of the ledgers.
Check the structure is level.

Position temporary platforms.

Clamp the 3rd level of ledgers, fix the


diagonal braces and insert the U-heads.

22

Insert the standards for upper lift.


Insert S-pins / bolts in between the
standards.

Specialist Solutions in Scaffolding & Formwork Engineering

Placed the primary & secondary of soffit


formwork and secured plywood / panels
on the secondary.

Huatraco

Huatraco C60 Tableform


(Crab 60 Tableform)

Huatraco

Huatraco C60 Tableform is a multipurpose formwork System for


building construction, provides cost-effectiveness and efficient
solutions for large area slab projects.
Efficiencies :
Easy and practical to handle
Versatile and safe
Reduce labour costs
Durable

Specialist Solutions in Scaffolding & Formwork Engineering

23

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Huatraco

Office building, Cyberjaya, Malaysia

Huatraco

24

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Huatraco

Hotel Building,
Kuala Lumpur,
Malaysia

Huatraco

Huatraco
Condominium Building,
Melaka, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

25

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Huatraco

Huatraco

Condominium building, Singapore

26

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Projects - Building Construction

Huatraco

Shopping Mall, Kuala


Lumpur, Malaysia

Huatraco

Huatraco
Airport Construction,
Selangor, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering

27

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (1) - Flying Method

Huatraco
Huatraco

Huatraco

Huatraco

28

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (1) - Flying Method

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

29

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (2) - Vertical Lifting Method

Huatraco
Huatraco

Huatraco

30

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Method of Lifting (3) - Lifting Truss Method

Huatraco

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

31

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Components

Telescopic Standard C60

Crab S-Pin C60

It enables the tableform to be


adjusted up to 1m.

It is S-shaped and secures


the tower for lifting.

Adjustable C60 Standard

Crab Jack Base C60 / 1450

It enables fine adjustment


tableform.

It enables the tableform to be


adjusted up to 1m.

Crab Standard C60 0.3m,


0.5m, 0.75m, 1m and 2m

Crab U-Head C60 / 600

They are used in conjunction


with triangle to erect narrow
rows. They can be coupled
to a tower in case of load
concentrations. Also, they are
used for height adjustment.

It is designed to accommodate
primary, secondary, etc...

Crab Basic Standard C60

Crab U-Head C60 / TF

It facilitates the erection,


the tower levelling and the
general lay out.

It is designed to accommodate
primary, secondary, etc...

H2xL0.7m l=2.09m
H2xL1.0m l=2.19m
H2xL1.5m l=2.45m
0.35m

Crab Ledger

0.50m
0.70m

It is made of tube 48 and is


provided at both ends with a
wedge-clamp.

1.00m
1.50m
1.80m
2.00m
2.50m
3.00m

32

Specialist Solutions in Scaffolding & Formwork Engineering

Crab Brace

H2xL1.8m l=2.63m
H2xL2.0m l=2.76m
H2xL2.5m l=3.13m

It consists in a tube 38 provided


at the both ends with a wedgelocking bolt. It ensures the
structure vertical bracing. Its size
is determined by the braced bay
height (H) and length (L)

H2xL3.0m l=3.53m
H1xL0.7m l=1.17m
H1xL1.0m l=1.35m
H1xL1.5m l=1.73m
H1xL1.8m l=1.98m
H1xL2.0m l=2.15m
H1xL2.5m l=2.61m
H1xL3.0m l=3.08m

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Components

Tableform Trolley

Base Hook

It enables the tableform to


be adjusted up / down to 1m
high and to be moved freely.

It secure the Jack Bases /


U-Heads for lifting.

Displacement Frame C/W


Castor Wheel
It enables the tableform
or shoring structure to be
adjusted up / down and to be
moved freely.

T-Clamp
It secure the primary to the
U-Heads.

Lifting Truss

Universal Clamp

It enables the tableform


to lift and fly.

It secure the secondary to


primary.

Primary & Secondary

Primary & Secondary

HT Beam.

HT waler, HT Bearer & HT


Runner.

0.30 x 0.70m

Crab Stair

0.30 x 1.00m
0.30 x 1.50m
0.30 x 1.80m
0.30 x 2.00m
0.30 x 2.50m

Crab Walking Board

0.30 x 3.00m
0.20 x 0.70m

It is metal platform made of


galvanized steel perforated sheet.
Fixation by 4 U-shaped hooks with
locking and anti-upheaval device.

0.20 x 1.00m
0.20 x 1.50m
0.20 x 1.80m
0.20 x 2.00m
0.20 x 2.50m
0.20 x 3.00m

Specialist Solutions in Scaffolding & Formwork Engineering

33

Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)

Erection Procedures
2

Position the jack bases at the intervals


determined by the ledgers. Fix the basic
standards into the jack bases.

Clamp the 1st level of ledgers.

Fix the diagonal braces.

Insert the standards into the basic


standards.
Clamp the 2nd level of the ledgers.
Check the structure is level.

Position temporary platforms.

Clamp the 3rd level of ledgers, fix the


diagonal braces and insert the U-heads.

34

Insert the standards for upper lift.


Insert S-pins / bolts in between the
standards.

Specialist Solutions in Scaffolding & Formwork Engineering

Placed the primary & secondary of soffit


formwork and secured plywood / panels
on the secondary.

Huatraco

Huatraco C25 Modular System


(Crab 25 Modular System)

Huatraco

Huatraco C25 Modular System is manufactured and complied with


British Standard BS1139 : Part 5 and BS EN 12810 -1&2. This system
is approved by the Department of Occupational Safety and Health,
Malaysia.
Efficiencies :
Quick installation and dismantling
Multilevelled and Multi-directional
Interchangeable and Flexible
Mistake Free
Durable

Specialist Solutions in Scaffolding & Formwork Engineering

35

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Introduction

Crab Multi-Directional System


Connection at 20 Directions and more.....

Crab Multi- Levelled System


Joint at every 500mm vertically

36

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Certifications

Specialist Solutions in Scaffolding & Formwork Engineering

37

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Huatraco

Cable Stayed Bridge, Putrajaya, Malaysia.

Huatraco

Huatraco

38

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Shopping Mall, Putrajaya, Malaysia.

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

39

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Huatraco

Huatraco

Shopping Mall, Putrajaya, Malaysia.

Huatraco

40

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction
KL Sentral, Malaysia. (Scaffold over LRT track)

Huatraco

Monorail Kuala Lumpur,


Malaysia

Huatraco

Huatraco

Huatraco

Tunnel Construction

Specialist Solutions in Scaffolding & Formwork Engineering

41

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Office Building, Putrajaya, Malaysia

Huatraco
Huatraco

Elevated Water Tank

Huatraco
Mosque, Putrajaya, Malaysia

Huatraco

Huatraco

Power Plant, Sri Manjung, Malaysia

42

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Construction

Huatraco

Huatraco

Mobile Tower

Huatraco

Huatraco

Stair Access Tower

Shopping Complex

Specialist Solutions in Scaffolding & Formwork Engineering

43

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Maintenance

Huatraco

Pylon Access
Tower, Penang
Bridge, Malaysia

Huatraco
Huatraco
Huatraco

44

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Oil & Gas Offshore Platform

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

45

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Huatraco

Oil & Gas Industries

Huatraco

46

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Ammonia Tank

Huatraco

Oil & Gas Industries

Huatraco

Petro-chemical

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

47

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Industrial Works

Huatraco
Air Craft

Huatraco

Huatraco

Shipyard

48

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Projects - Events

Self-standing Tower

Huatraco

Huatraco

30 Meter Span Structure at F1 Sepang


Internation Circuit, Malaysia
Wall Climbing

Huatraco
The Mines Resort, Malaysia

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

49

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Components

Crab Standard C25


It consist a tube 48 with
four stirrups welded at 90
at 0.50m intervals. One end
forms a spigot to centre the
standards and avoid any
disconnection. They can be
pinned together.

Crab Jack Base C25 / 500

Standard 3.00m

It enables to compensate the


ground unevenness.

Standard 2.00m
Standard 1.00m
Basic Standard

Crab U-Head C25 / 500


It is designed to accommodate
primary, secondary, etc
0.35m

Crab Ledger

0.50m
0.70m

It is made of tube 48
and is provided at both
ends with a wedgeclamp.

1.00m
1.50m
1.80m
2.00m
2.50m
3.00m

Crab Socket base C25


When used with a castor
wheel, it enables to erect
mobile structures.

Crab Brace
It consists in a tube 38 provided at
the both ends with a wedge-locking
bolt. It ensures the structure vertical
bracing; when doubled, it enables to
get large working areas on brackets.
Its size is determined by the braced
bay height(H) and length(L)

Crab Caster Wheel

H2.00xL0.70 l=2.09
H2.00xL1.00 l=2.19
H2.00xL1.50 l=2.45
H2.00xL1.80 l=2.63

Crab Reinforced Ledger

H2.00xL2.00 l=2.76
H2.00xL2.50 l=3.13
H2.00xL3.00 l=3.53
(l) = locking bolt distance between axis

50

Specialist Solutions in Scaffolding & Formwork Engineering

It enables to increase the


platform working load.

2.50m
3.00m

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Components

0.70m

0.70m

Crab Board Bearer


It cuts the span of the boards
which constitute the working
or access areas.

1.00m

Crab Toe - Board

1.50m
1.80m
2.00m
2.50m
3.00m

It is 150mm high in compliance with the


regulations. It is secured by mere housing
into the stirrups of the standards.

1.00m
1.50m
1.80m
2.00m
2.50m
3.00m

Crab Small Post


Crab Ladder Beam 4m or 5m
They are used bridge passages. In the middle of the
upper boom, they comprise a spigot for positioning
a standard.

Equipped with a wedge-coupler, it is


used at the end of the bracket, as a
guard-rail post, or onto the horizontal
members, in order to cut the span of
storage or circulation areas.

Crab Walking Board


It is metal platform made of galvanized steel
perforated sheet. Fixation by 4 U-shaped hooks
with locking and anti-upheaval device.
0.30 x 0.70m
0.30 x 1.00m

Crab Stair

0.30 x 1.50m
0.30 x 1.80m
0.30 x 2.00m
0.30 x 2.50m
0.30 x 3.00m
0.20 x 0.70m

Crab S-Pin C25

0.20 x 1.00m
0.20 x 1.50m
0.20 x 1.80m

It is S-shaped and firmly secures


the standards together.

0.20 x 2.00m
0.20 x 2.50m
0.20 x 3.00m

Specialist Solutions in Scaffolding & Formwork Engineering

51

Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)

Erection Procedures
1

Position the jack base, spaced according to


the lengths of the longitudinal and transverse
horizontal members.

Fit the basic standards or standard into the


jack base.
Fit the horizontal members.
Check the structure is level.

Build the first lift.


Fit the horizontal members.

Fit the first working platform to ease the


erection.
Erect the complete working platform in the
access bay.

Fit the access trapoor platform in the access


bay.
Lower the ladder.
Check continuously that the structure is level.

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Specialist Solutions in Scaffolding & Formwork Engineering

Fit the platform in each cell of the first stage.


Stabilise the structure longitudinally by fitting
diagonal braces at the side away from the
working area (inset).

Huatraco

Natform Screen System


(Self-Climbing Screen System)

Huatraco

Natform Screen System is a self-climbing safety protection panel


system for building construction industry. It offers the industry savings
in time and labour without compromising site safety.
Efficiencies :
Fast installation, removal and easy to handle
Self-climbing
Working platform positions are flexible
Less manpower
Increase the construction speed and program time

Specialist Solutions in Scaffolding & Formwork Engineering

53

Huatraco

Natform Screen System (Self-Climbing Screen System)

Huatraco

Huatraco

Huatraco

54

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Natform Screen System (Self-Climbing Screen System)

Huatraco

Huatraco

Huatraco

Huatraco
Paradigm Mall, Kelana Jaya, Selangor.

Specialist Solutions in Scaffolding & Formwork Engineering

55

Huatraco

Natform Screen System (Self-Climbing Screen System)

Huatraco

Huatraco

56

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Natform Screen System (Self-Climbing Screen System)

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

57

Huatraco

Natform Screen System (Self-Climbing Screen System)

Huatraco

Self-Climbing By Hydraulic Jack Device

Typical Section of Natform Screen System

58

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Steel Frame Scaffolding


& Steel Props

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

59

Huatraco

Steel Frame Scaffolding


Projects

Huatraco

Condominium

Huatraco

60

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Steel Frame Scaffolding


Basics Of Assembling External Scaffolding

1. Lay wooden planks in horizontal position and install jack


bases.
2. Insert vertical frames into jack base as per drawing.
3. Insert arm locks to ensure stability and safety.
4. Fix the cross braces to the frames.
5. Fix the lock into walking frame. It is recommended that
walking frame be installed in alternate 3 -5 stories.
6. Insert joint pins into each ends of the frame and repeat the
above process for greater heights.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

HT 202 Walking Frame


HT 102 Vertical Frame
HT 301 Cross Brace
HT 801 Arm Lock
HT 701 Joint Pin
HT 205 Walking Board
HT 601 Jack Base
HT 514 Stair
HT 201 Walking Frame
HT 901 Hand Rail Pole
HT 902 Hand Rail

The above shows components required and erecting method for external scaffolding.

Whenever special features persist causing problems in erection of external scaffolding, the above methods are preferred.

Specialist Solutions in Scaffolding & Formwork Engineering

61

Huatraco

Steel Frame Scaffolding


Scaffolding Components List

HT 107 Ladder Type Frame

62

CODE

HT 104

762

1700

1219

329

HT104A

762

1524

1219

153

HT 104B

762

1219

914

153

HT 104C

762

914

610

152

HT 104D

762

490

280

58

HT 104E

762

2000

1219

629

HT 108 Ladder Type Frame

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Steel Frame Scaffolding


Scaffolding Components List
HT 205 Walking Board

HT 514 Stair

HT 486GI Pipe
450

CODE

1829
CODE

HT 514B

1829

1725

HT 514D

1829

1955

Size

Thickness

HT 486 A GI

48.6mm

2.0mm

6m

HT 486 B GI

48.6mm

2.4mm

6m (STK 500)

HT 486 C GI

48.3mm

4.0mm

6m (BS 1139)

HT 601 Jack Base

HT 701 Joint Pin

HT 901 Hand Rail Pole

Length

HT 602 U - Head

HT 801 Arm Lock

HT 603 Caster

HT 604 Base Plate

HT 902 Hand Rail

HT 902 A Hand Rail

HT 486 S/F Clamp

Unit : mm

Note: Special size can be make upon customer request.


Specialist Solutions in Scaffolding & Formwork Engineering

63

Huatraco

Steel Props

TOP PLATE
UPPER TUBE48 mm
ADJUSTABLE HOLE

COLLAR

G PIN
HANDLE

Set the pin into the hole


of inner tube.

LOWER TUBE
60 mm

BASE PLATE

Description

Adjust the height


by sliding the screw
position.

Steel Props are made of pipes of high quality material


attached with accessories. They replace timber props in
construction as they are easy to assemble, economical
to use and time saving.
1. Easy to assemble
a) Extend tube to required height.
b) Set pin through hole of inner tube.
c) Obtain exact height by sliding the screw position
for minor adjustment.

2. Economical to use
Steel props take more weight than timber props.
They can be placed up to 2 metres apart depending
on circumstances and less numbers are used making

it economical.

3. Time Saving
Fewer props means less labour involved and ease of
assembling also saves time.

HT - 50

HT - 65

HT - 75

Max. length (mm)

2,030 3,200 3,500 3,900

Min. length (mm)

1,220 1,740 1,900 2,200

Available in other sizes

64

HT - 90

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco

Tubular Scaffolding

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

65

Huatraco

Tubular Scaffolding
Components (BS 1139, BS EN 39 & BS EN 74)

BS1139
BS SCAFFOLD PIPE
48.3 X 4.0mm OR 3.2mm
(HOT-DIPPED GALV.)

Beam Clamp /
GIRDER COUPLER

Single Coupler

Double Coupler

Putlog

SWIVEL COUPLER

Huatraco

66

Specialist Solutions in Scaffolding & Formwork Engineering

Sleeve Coupler

JOINT PIN

Huatraco

Huatraco Metal Deck

Sizes available in milimeter (mm)


Width (W)

210 mm

240 mm

250 mm

Length (L)

1,500 mm

2,000 mm

3,000 mm

4,000 mm

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

67

Huatraco

Huatraco
Formwork System

Huatraco

68

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Jumpform

Huatraco

Huatraco Jumpform system is versatile


safe & fast to form tall structure and
drastically reduces construction time.
Structure wall is concreated two floors or

Huatraco

more ahead of the floor slab. This allows


the floor slab to progress smoothly.

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

69

Huatraco

Huatraco Formwork System

Jumpform

Liftcore Jumpform Section

70

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Column Form

Huatraco

Huatraco

Huatraco
Huatraco Square or
Rectangular Column Form
System can be easily
formed with panels of
the Huatraco modular
formwork.

Specialist Solutions in Scaffolding & Formwork Engineering

71

Huatraco

Huatraco Formwork System

Column Form

72

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Wallform

Huatraco modular formwork consists


of extremely high quality surface
material, well protected by steel frame.
Quality
controlled
manufacturing
standards
guarantee
soundly
construction components with a long
life span.

Huatraco

Huatraco

Huatraco
Huatraco modular formwork panels
are ideally sized to permit use in an
infinite variety of height and length.

Specialist Solutions in Scaffolding & Formwork Engineering

73

Huatraco

Huatraco Formwork System

Wallform

Wallform Layout Plan

Wallform Section

Isometric View of Crane Handle Wallform System

74

Specialist Solutions in Scaffolding & Formwork Engineering

Huatraco

Huatraco Formwork System

Wallform

Huatraco Formwork System


Optimized Design
Ease of Assembly
Efficient Operation
Quality and Reliability

Specialist Solutions in Scaffolding & Formwork Engineering

75

Huatraco

Notes

76

Specialist Solutions in Scaffolding & Formwork Engineering

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