Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Draft Syllabus
On

(2nd semester)
Common to
1.
2.

Tractor Mechanic
Mechanic Agricultural Machinery
(Automobile Trade)
Under Craftsmen Training Scheme (CTS)

Revised in
2011
By

Government of India

Ministry of Labour & Employment (DGE&T)

Advanced Training Institute
CTI Campus, Guindy, Chennai 600 032

Page 1 of 15

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

1
2
3

Name of the Trade

N.C.O. Code No.
Entry Qualification

4
5

Unit size
Duration of
Craftsmen Training

Space requirement

Power requirement

Page 2 of 15

Tractor Mechanic
Essential : Passed 10th class examination under
10+2 system of education or its equivalent.
16 trainees
6 month - 2nd semester (1 year course)
6 (Sq. Mtrs / Trainee) + Parking area 152 Sq.mtrs
separate
5 kw
General Information

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Page 3 of 15

List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Training Scheme (CTS)
Sl.
No.
1
2
3
4
5
6
7
8

Shri R. Senthil Kumar, Director

Shri S.Harinath Babu, Joint Director of Training
Shri E.Balakrishna, Ex_ Joint Director of Training
Shri A.Suganthan, Assistant Training Officer
Shri N. Ramesh Kumar, Training Officer
Shri T Nandagopal,
Shri K. Thaniyarasau, Assistant Training Officer
Shri P.K. Ramakrishnan Nair

Shri S.Arul Selvan, Assistant professor

10

Shri S. Jayaraj, Associate Professor

11
12

Shri R. Lakshmanan
Shri V.ChandraMohan

13

Shri V.Vadivelan

14
15
16

Shri A.D.Shewale Training Officer

Shri B. Gridharan
Shri K.k.Valasarajan , Vice president

17

Shri Jayapal,

18

Shri V. Vadivelan

19

Shri Syedshwath

20

P. Marveldass, Assistant Director of Training

(Electronics)
K. ArulSelvi, Training Officer (Electronics)
Shri Gurcharan Singh, Assistant Director of Training
Shri O.R. Arjun Mohan, Assistant Executive
Engineer
Shri R.Murugesan, Assistant Executive Engineer

21
22
23
24
25
26

Name & Designation

Shri Ramakrishne Gowda, Assistant Director of

Training
C.Yuvaraj, Assistant Director of Training

Representing Organisation

Remarks

ATI, Chennai
ATI, Chennai
NIMI, Chennai
Govt, ITI, Arakkonam
CTI, Chennai
Anna University, Chennai
Govt . ITI, Trichy
Ram international
Industrial Academy (p) Ltd,
Chennai
Dept Auto Engg, M.I.T,
Anna University, Chennai.
Dept Auto Engg, M.I.T,
Anna University, Chennai.
Bosch Ltd, Bangalore
NATRIP, Global Automotive
Research centre, Chennai
NATRIP, Global Automotive
Research centre, Chennai
CTI, chennai
Visa Diesel Service, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
ATI, Chennai

Chairman
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member

ATI, Chennai
ATI, Ludhiana
Agricultural Engg
Dept,Chennai
Agricultural Engg
Dept,Chennai
FTI, Bangalore

Member
Member
Member

ATI, Chennai

Member

Member
Member

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Trade

Page 4 of 15

2nd semester Common - (1) Tractor Mechanic (specialization)

(2) Mechanic Agricultural Machinery

On completion of this module, the trainee should be able to: Identification of different major assemblies of tractor and dozers and explain their functions.
Understand the constructional differences between C.I and S.I. engine main component parts.
Able to distinguish between 2-stroke and 4- stroke engines.
Start and stop tractor engine and observe its performance
Understand the construction of engine components.
Understand the valve and valve port timing diagrams, variable valve timing for compression ignition engine.
Understand the cams and camshafts drive arrangements for side and overhead camshafts
Understand the construction and operation of various types of combustion chambers.
Know the purpose of turbocharger and variable turbo chargers.
Understand the principles of crankshaft balancing, Bearings and vibration damping.
Understand the working principles of engine cooling system and restore a faulty cooling System
Understand the working principles of engine lubrication system and overhauling of oil pump.
Understand the working principles of the CRDI fuel system, Alternate fuel systems of the motor vehicle
Understand the working principles of inline and rotary fuel injection pumps, effect overhaul and repairs on them
Carry out repairs of the components of fuel delivery system.
Compression testing of cylinders and analyze results.
Dismantle clutch assembly. Inspect the parts of clutch. Relining of clutch plate & assemble.
Dismantle gear box of a tractor & inspect the parts, assemble the gear box.
Understand the function and types of power take off (PTO) mechanism.
Understand the function of mechanical & hydraulic steering system and overhauling of steering gear box.
Bleeding and adjustment of brakes. Fault tracing and remedy.
Understand the function of ploughs, harrows, cultivators, seed drills & tractor trailer and its service.
Understand the procedure for effective maintenance and repairs of all units of charging system.
Overhauling the starter motor assembly.
Dismantle the engine completely
Assemble the engine completely
Use of special tools.
Draw free hand sketches of different components.
Calculate areas, volumes and weights of simple solid bodies and parts related to the trade-simple estimation and
know, read and understand-simple blue print, reading, making of free hand sketching, use of workshop manual.
Week
NO.

Trade Theory

Practical

Study of tractors, dozers & their

major assemblies, and different make
(indigenous).
Constructional differences between
tractor and dozers and their merits.
Different type of Tractor starting
method and stopping.

Identification of different
major assemblies of tractor
and dozers and their
function.
Cleaning of tractors.
Practice on starting and
stopping of tractor engine.

Engine Basics:
Classification of engines, Principle &
working of 2&4-stroke diesel engine
(Compression ignition Engine (C.I) ),
Principle of Spark Ignition
Engine(SI), differentiate between 2stroke and 4 stroke, C.I engine and S.I
Engine, Direct injection and Indirect

Dismantling of tractor
engine as per procedure
& Inspection of
components for dimension
and wear.

Workshop
calculation and
science
Mensuration -area
of rectangles,
squares, tri-angles,
circles, regular
polygons etc.
calculation of areas.
Land measurement
local units as Marla,
Kanal, viswa, bigha,
acre etc.
Calculation of
volume and weight
of simple solid
bodies such as
cubes, square and
hexagonal prismshop problem.
Simple problems

Engineering Dra

Use of drawing in
T-square and draw
Use of different ty
scales in inches an
millimeters.

Lettering number
alphabet. Use of d
types of lines and
for drawings.
Explanation of sim
orthographic proje
Angle.
Free hand sketchin

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

3.

injection, Otto cycle and Diesel cycle.

Brief on common rail diesel injection
engine. Engine output, compression
pressure, Compression ratio.
Engine Components
Simple working principle &
construction of cylinder heads, types
of combustion chambers. Function
of Engine Valves, different types,
materials, Type of valve operating
mechanism. Importance of Valve
seats & inserts, importance of Valve
movement, Valve stem, oil seals,
Valve-timing diagram and concept of
Variable valve timing.

Remove cylinder head

from engine.
Overhauling of cylinder
head assembly with use of
service manual for
clearance and other
parameters:Practice on removing
rocker arm assembly
manifolds, fitting of valve
guide.

4.

Description of Cylinder block,

Cylinder block construction, types of
cylinder blocks & cylinder liners.
Description & functions of different
types of pistons, piston rings and
piston pins and materials. Used
recommended clearances for the
rings and its necessity precautions
while fitting rings, common troubles
and remedy.

Cylinder block overhaul.

Measurement of cylinder
liner & crankshaft for
ovality and taperness.
Overhauling piston and
connecting rod assembly
with use of service manual
for clearance and other
parameters:Practice on removing oil
sump and oil pump clean
the sump.

5.

Description & function of

connecting rod, importance of bigend split obliquely, Materials used
for connecting rods big end & main
bearings. Shells piston pins and
locking methods of piston pins.
Recommended clearances for the
cylinder liners & rings. Bearing
failure & its causes-care &
maintenance.

6.

Description of crankshaft &

Camshafts. Types of their drives.
Description of Overhead camshaft,
importance of Cam lobes.
Crankcase ventilation (PCV).
Camshaft, Crank-shaft balancing,
Firing order of the engine.
Description and function of the fly
wheel and vibration damper. Timing
mark.

Practice on removing the

big end bearing,
connecting rod with the
piston.
Practice on removing the
piston rings, Dismantle the
piston and connecting rod.
Check the side clearance
of piston rings in the
piston groove & lands for
wear.
Check piston skirt and
crown for damage and
scuffing, clean oil holes.
Measure -the piston ring
close gap in the cylinder,
clearance between the
piston and the liner,
clearance between crank
pin and the connecting rod
big end bearing.
Check connecting rod for
bend and twist.
Setting of Connecting rod
big end & main bearing.
Assembling crank shaft,
main bearings, connecting
rods and piston assembly
in the engine, fitting
cylinder head. Setting
valve timing.

Page 5 of 15

straight and ballcranked levers.

stroke cycles & 4

cycles of engine.

Heat and
temperature
thermometric scale
Fahrenheit and
centigrade scales &
their conversion.
Name & use of
temperature
measuring
instruments
normally used in
Workshop.
Calculation of
Engine
displacement.
Calculation of
spring stiffness.

Explanation of sim
orthographic proje
angle.

Calculation of
volume,
compression ratio,
force on the piston
due to combustion
pressure, average
piston velocity,
internal power of
engine respecting
two or four stroke,

Free hand sketch o

assembly.
Free hand isometr
sketching of simp
with dimensions.
Free hand sketchin
piston gudgeon pi
and connecting ro
dimensions from s

calculation of
effective power on
crank shaft by using
mechanical
efficiency

Free hand sketchin

crankshaft and fly
with dimensions f
samples.
Drafting of Bush
Split bearing, Thru
bearing,
Ball bearing, Rol
Straight and needl

Free hand sketchin

cylinder block and
head

Sketching valve ti
diagram.

Free hand sketchin

cylinder liners wit
dimensions form s
Free hand sketch o
Different types of
followers
Free hand sketchin
shaft showing all p

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

7.

8.

9.

10 &
11.

Cooling systems:- Purpose, types,

Heat transfer method, effect of
boiling point & pressure, coolant
properties, preparation and
recommended change of interval, use
of antifreezer.
Cooling system components, water
pump, function of thermostat,
pressure cap, Recovery system &
Thermo-switch. Function & types of
Radiator.
Lubrication system: - purposes &
characteristics of oil, type of
lubricants, grade as per SAE, & their
application, oil additives, type of
lubrication system.
Lubrication system componentsdifferent type of Oil pump, Oil filters
& oil cooler. Probable reasons for
low / high oil pressure, high oil
consumption and their remedies.
Intake & exhaust systems
Description of Diesel induction &
Exhaust systems. Description &
function
of
air
compressor,
exhauster,
Super
charger,
Intercoolers, turbo charger, variable
turbo charger mechanism.
Intake system componentsDescription and function of Air
cleaners, Different type air cleaner,
Description of Intake manifolds and
material.
Exhaust system componentsDescription and function of Exhaust
manifold, Exhaust pipe, Mufflers,
Electronic mufflers, Catalytic
converters, Back-pressure, Diesel
particulate filter, Exhaust Gas
Recirculation(EGR).
Diesel Fuel SystemsDiesel fuel characteristics, concept
of Quiet diesel technology & Clean
diesel technology, Fuel feed system
used in Tractors description and
layout.
Diesel fuel system components,
Description and function of Diesel
fuel injection system, types of fuel
injection pumps, type of drive,
injectors-types and function.
Governor and their types.
Mechanical or pneumatic,
Distributor-type injection pump,
Glow plugs, Cummins & Detroit
Diesel injection
Diesel electronic control- Diesel
electronic control systems (DEC),

Page 6 of 15

Checking cooling system

for overheating / undercooling. Dismantling,
cleaning, assembling &
testing water pumps,
reverse flushing the
system. Checking of
thermostat valve, pressure
cap. Adjusting the fan
belt tension.

Calculation of
Volumetric
efficiency, Torque
Vs Engine speed,
Specific fuel
consumption vs.
engine speed.

Free hand sketchin

different cooling s
showing all neces

Identification of lubrication
oil flow circuit in an engine.
Overhauling oil pump,
servicing of oil cooler &
centrifugal oil filter. Testing
oil pressure.

Properties of Diesel
engine cylinder
lubricating oil.
Definition of
emulsion, viscosity
index,

Free hand sketchin

lubrication system
and different types
pump, pressure re
valve.

Servicing of air cleaner

(Oil bath)
Checking & changing an
air filter,
Dismantling & assembling
of turbocharger, check for
axial clearance as per
service manual.
Checking of Exhaust Gas
Recirculation.

Machines-basic
principles,
determination of
velocity ratio,
mechanical
advantage and
efficiency.

Free hand sketchin

cleaner & Turboch
system.
Free hand sketchin
Exhaust Gas Reci
(EGR) system.

Tracing of different parts

of fuel system. Repairing
fuel leaks in pipe line and
unions, Servicing and
testing of fuel feed pump.
Servicing of fuel filters.
Servicing of fuel Injection
Pump. Testing the
governor & setting
injection timing. Servicing
of pressure pump of
(C.R.D.I.). Regulators and
Elect/Electronic injectors,
checking operation of
C.R.D.I. system.
Overhauling & Testing of
injectors. Setting injection
timing.

Alternate Fuel
Systems:- Bio-diesel
fuel,
Importance of
Alternative fuelsEthanol, Methanol,
Liquefied Petroleum
Gas Compressed
Natural Gas,
Liquefied Natural
Gas, Fuel cells,
solar, Hybrid
system.

Free hand sketchin

water separators, f
fuel feed pump,
Injectors, single e
plunger of fuel inj
pump

Freehand sketchin
pump thermostatic
water jackets in th
block.

Freehand sketchin
mechanical govern
pneumatic govern
dimensions from s

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Common rail diesel injection system.

Method of bleeding fuel supply
system

12.

Clutch:-types, construction and

function. Components of clutch
-driver & driven plates, torsion
spring, cushion springs, operating
fingers, clutch shaft, Slave cylinder
& oil seal. Clutch release bearing &
linkages.

13.

Manual transmissionsFunction, description, types and their

application. Gearbox layout.
Components of tractor gear box.
Principle of epicyclical gear box.
Necessity of torque convertor, need
of 4 x 4 wheel drive / Front wheel
drive, Low & high gear ratio,
universal joint and propeller shaft.
Final Drive & Drive Shafts
Differential carriers double reduction
gearing, differential lock, crown
wheel and pinion adjustments,
function and types of power take off
(PTO) mechanism. Types of front
& rear axles. Common trouble and
their
remedies,
care
and
maintenance.
Steering SystemsFunction and types of steering
system. Description, construction
and function of mechanical steering
system steering wheel, steering gear
box, tie-rod, arms link , ball and
socket joints etc. their movement and
adjustment.
Description
and
mechanism of foot steerage pedal as
incorporated in tractors.

14.

15.

16.

Description, working and principle

of hydraulic steering system.
Different parts such as pump,
distributor valves, pipe line and
hoses etc.
Importance of wheel track, wheel
base, ground height, description of

Bleeding fuel lines for Air

locks.
Testing cylinder
compression, Checking
idle speed, Obtaining &
interpreting scan tool data.
Fault finding & remedy,
care & maintenance.
Dismantle clutch
assembly. Inspect the
parts of clutch. Relining
of clutch plate & assemble.
Coupling the clutch with
flywheel & join the engine
with gear box. Adjust
clutch pedal free play.

Page 7 of 15

Effect of forces on
material in such
application as
extending, bending
& shearing.
Useful work of
machine-mechanical
efficiency of
machine problems.

Reading of simple
Free hand sketchin
clutch assembly

Dismantle gear box of a

tractor & inspect the parts.
Assemble the gear box.
Overhauling 4 x 4 gear
box, Overhauling Transfer
case and auxiliary gear
box.

Study of Gear
nomenclature.

Exercise on blue p
reading. Free hand
showing different
arrangement in ge

Overhauling of
differential. Servicing of
reduction gear, rear axle
wheel hub. Servicing of
PTO (Power Take Off).
Measure rpm of PTO shaft
& speed of belt pulley.

Machines-basic
principles,
determination of
velocity ratio,
mechanical
advantage and
efficiency.

Free hand sketchin

power take off (PT
system.

Checking, Layout of
Mechanical steering
system. Checking/
Inspection of Steering
linkage and necessary
repair.
Remove steering wheel.
Overhauling of steering
gear box of tractor.
Remove front axle and
spindle hub and steering
linkage.
Reassembling steering
assembly and Test for
correct function.
Checking, inspect layout
of different parts of
Hydraulic steering system,
Servicing of Hydraulic
system-Removing left,
right ram assembling,
Inspection of Rubber

Problems in steering
geometrycalculation of caster,
camber.

Views of simple s
hollow bodies cut
plane.

Applied problems in
horsepower
calculation of speed
ratios in 4-speed
gearbox & 5-speed
gearbox.

Determination of
efficiency of simple
machines like
winch, pulley locks,
wheel and
compound axles.
Definition of Pascal
law, pressure, Force
and their relation.
Simple problem on
force calculation.

Free hand sketchin

caster, camber, kin
angle. Ackermans
in & toe-out.

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

17.

18.

19 &
20

21

Page 8 of 15

steering geometry, chamber, castor,

toe-in-toe-out on turning and effects
of these angles.

hoses/steel pipe.
Servicing of hydraulic
pump.

Suspension Systems:- Development

of mechanical framing. Use of
Power tiller, Tractor & Bulldozer
Description of various types of
tractors in general use. Their
advantages
and
disadvantages.
Chassis
frame
of
tractor.
Constructional
details.
Reinforcement of engine mountings
on chassis. Precautions observed
while starting, running and stopping
the tractor.
Wheels & Tyres- Description,
construction and function of Wheel.
Rim sizes. Types & sizes of tyres.
Solid, pneumatic & Radial. Ply
rating.
Tyre materials, Hysteresis &
designations, Tyre information, Tyre
tread designs, Tyre ratings for
temperature & traction. Importance
of in-Flatting tyres to correct
pressure. Repair and maintenance of
tyres and tubes. Storage of tyres.

General servicing of
Tractor, Such as washing,
cleaning, oil greasing and
lubricating all moving
parts of tractor and
inspection of all the major
components. Use of
mechanical, hydraulic
jack, Car hoist, support &
wheel choke.

Definition of
longitudinal
vibration,
Transverse vibration
and torsional
vibrations.
Simple problem on
frequency of
Transverse vibration
and torsional
vibrations

Free hand sketchin

tractor chassis fram

Remove wheels from

tractor. Dismantle wheel
for checking rims, tyres for
wear and tubes for leaks.
Repairing, derusting,
painting.
Fitting of tyres and tubes
on rim & inflate to correct
pressure. Balancing of
Tractor wheels.
Practice of tyre rotation.
Fitting wheels on tractors.
Tightening of wheel in
correct sequence.
Overhauling brakes
including cleaning and
inspection of all
components, relining
shoes, setting and
actuating shoe clearance.
Inspection spring of both
shoe and lever. Inspecting
and setting parking brakes.
Inspecting and setting
hydraulic main brake
including replacement of
washer and oil seals.
Overhauling serve
mechanism (as applicable)
inspecting piston and
valves. Bleeding and
adjustment of brakes. Fault
tracing and remedy.
Skimming of brake drum
and disc plate.

- do-

Free hand sketchin

Different type tire
design.

Definition of
friction, coefficient
of friction.
Technical
advantage, velocity
ratio and applied
problems.

Free hand sketchin

braking system of
(Mechanical brake
Free hand sketch o
hydraulic brakes s
showing detail des
Free hand sketchin
Master cylinder an
cylinders.

Overhauling power tiller

transmission system
includes main clutches,
steering clutch/brakes

Meaning of Horse
Power and brake
horse power. Simple
problems on work,

Free hand sketchin

power transmissio
from engine.

Braking Systems - Braking

fundamentals Principles of braking,
Drum & disc brakes,
Lever/mechanical advantage,
Hydraulic pressure & force, Brake
fade, Regenerative braking
Braking systems - Brake type used
on tractor - principles, Air brakes,
Braking system components-Park
brake system, Brake pedal, Brake
lines, Brake fluid, Bleeding, Master
cylinder, Divided systems, Tandem
master cylinder, Power booster or
brake unit, Hydraulic brake booster,
Applying brakes, Brake force, Brake
light switch
Drum brakes & components
-Drum brake system, Drum brake
operation, Brake linings & shoes,
Backing plate, Wheel cylinders
Disc brakes & components -Disc
brake system, Disc brake operation,
Disc brake rotors, Disc brake pads,
Disc brake calipers, Proportioning
valves, Proportioning valve
operation, Brake friction materials.
Description, working principle & use
of power tiller (two wheel tractor)
power unit. Method of power
transmission to wheel from engine.

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

22

23

24

2526

Page 9 of 15

Main clutch assembling working

procedure steering Clutch/brakes
mechanism method of power
transmission
to
implement
(Rotation), irrigation pump, thresher.
Hitching of M.B. Plough, trailer disc
harrow.
Tractor equipment:- Description,
function of harrows, cultivators,
seed drills & tractor trailer. Hitching
of equipment. Danger in overloading
& incorrect field operation. Average
life of Agriculture implements.

mechanism-gear box and

wheel hub testing for field
operation without
implements and with
implements. Driving
practice with trolley/trailer.

energy & power

rating.

Checking implements such

as ploughs, harrows,
cultivators, seed drills,
tractor trailer, & P.T.O.
units etc. for serviceability
before use. Lubricate them
as required. Hitching
practice (single & three
point).

Free hand sketchin

Ploughs, harrows,
drills.

Description and function of tractor

accessories such as Draw bar, top
link & Belly Pulley. Setting of draw
bar to correct height. Use of
Hydraulic lift. Maintenance of
tractor accessories.
Tractor Electrical Maintenance:
Lighting arrangement in tractors (As
applicable).
Description of charging circuit.
Operation of alternator, regulator
unit ignition warning lamp troubles
and remedy in charging system.
Fault finding in electrical system.
Description of starter motor circuit,
comparison of wire thickness in
starter motor circuit constructional
details of starter motor solenoid
switches, common troubles and
remedy in starter circuit. Description
of lighting circuit. Charging &
discharging of lead acid battery.

Exercise in driving a
tractor with different
implements. Adjusting
agriculture implements for
correct functioning during
field operation.
Practice on removing
alternator from vehicle
dismantling, cleaning
checking for defects,
assembling and testing for
motoring action of
alternator & fitting to
vehicles.
Practice on removing
starter motor vehicle and
overhauling the starter
motor, testing of starter
motor.
Servicing, storage batteries
Tracing lighting circuit
fault rectification.

Problems on
Equations of motion
(v = u+at
s = (u+v)t /2
v2 = u2+2as
s = ut+ (at2 ) /2
u = initial velocity
in m/s;
v=
final velocity in m/s;
a = acceleration in
m/s2;
t = time in seconds;
s = distance.)
and their application
to vehicle
technology
Statistics- definition,
collecting and
sorting raw datatally chart.
Magnets-natural and
artificial types-poles
of magnetsmagnetic fields.
Principle of
Solenoid and relay,
Electromagnetic
induction. Flemings
rule.

Free hand sketche

lighting system in
Freehand sketchin
charging system.

Revision & Test

Fault finding & remedy,

care & maintenance

Second semester

Further practice in
Print Reading and
related to the trade

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Page 10 of 15

List of Tools and Equipments for the trade of

1) Mechanic Tractor (Specialisation)
2) Mechanic Agricultural Machinery
Sl.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Item with specification

Trainees Tool kit
Steel rule 15 cm inch and metric
Steel rule 30 cm inch and metric
Steel measuring tape 10 meter in a case
Try Square 10 cm Blade
Calipers outside 15 cm spring
Caliper inside 15 cm Spring
Dividers 15 cm Spring
Safety glasses
Scriber 15 cm
Knife double Blade Electrician
Wire insulation Stripper for shinning conductors from 0.4mm to 4mm
Electrician testing Pencil (Line / Neon tester)
Electrician Screw Driver 250mm
Centre punch 10 cm.
Chisel cold flat 20 mm x 150 mm
Hammer ball peen 0.5 kg with handle
Screw driver 20cm.X 9mm. Blade
Screw driver 30 cm. X 9 mm. Blade
Spanner D.E. set of 12 pieces (6mm to 32mm)
Pliers combination 20 cm.
Pliers side cutting 15 cm
Pliers round nose 15 cm
Pliers flat nose 15 cm
Hands file 20 cm. Second cut flat
Hand file 20 cm. Second cut half-round
Hand file 20 cm. smooth triangular
Hand file 30 cm. bastard
Hand file 30 cm. round bastard
File card or cleaner
Wire cutter and stripper
Steel tool box with lock and key (folding type) 400x200x150 mm
Tools Instruments and General Shop outfits
Outside micrometer 0 to 25 mm
Outside micrometer 25 to 50 mm
Outside micrometer 50 to 75 mm
Outside micrometer 75 to 100 mm
Internal micrometer 5 to 30 mm
Depth micrometer 0-25mm
Thread Micrometer 0-25mm
Adjustable micrometer sprit level to measure flatness, indication and taper with
prismatic measuring base
Vernier caliper A 200 with inside and depth measurement
Direct reading vernier caliper B 300 (direct reading with dial)
Vernier depth Gauge 0-150 mm
Vernier height gauge 500 mm
Telescope gauge
Dial gauge type 1 Gr. A (complete with clamping devices and stand)
Surface gauge with dial test indicator plunger type i.e. 0.01 mm
Cylinder bore gauge capacity 20 to 160 mm

Qty
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

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50
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86
87
88
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90
91
92
93
94
95
96
97
98
99
100
101
102
103

Compression testing gauge suitable for diesel engine.

Vacuum gauge to read 0 to 760 mm of Hg.
Pressure gauge
Marking Material (Consumable)
Marking out table 90X60X90 cm.
CI surface plate 400 x 400 mm with stand and cover
Steel rule 15 cm inch and metric
Steel rule 30 cm inch and metric
Steel measuring tape 10 meter in a case
Try Square 10 cm Blade
Engineers square 15 cm. Blade
Calipers outside 15 cm spring
Caliper inside 15 cm Spring
Calipers 15 cm Hermaphrodite
Dividers 15 cm Spring
Scriber 15 cm
Scriber with scribing black universal
Punch Letter 4mm
Chisels cross cut 200 mm X 6mm
Chisel 10 cm flat
Ball Peen Hammer 0.75 Kg
Hammer copper 1 Kg with handle
Hammer Mallet
Hammer Plastic
Hammer ball peen 0.25 kg with handle
Philips Screw Driver set of 5 pieces (100 mm to 300 mm)
Insulated Screw driver 30 cm x 9mm blade
Insulated Screw driver 20 cm x 9mm blade
Electric testing screw driver
Allen Key set of 12 pieces (2mm to 14mm)
Hand vice 37 mm
Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw
Magnifying glass 75mm
V Block 75 x 38 mm pair with Clamps
Clamps C 100mm
Clamps C 150mm
Clamps C 200mm
Spanner D.E. set of 12 pieces (6mm to 32mm)
Spanner, adjustable 15cm.
Spanners socket with speed handle, T-bar, ratchet and universal upto 32 mm set
of 28 pieces with box
Adjustable spanner (pipe wrench 350 mm)
Spanner, ring set of 12 metric sizes 6 to 32 mm.
Spanner T. flocks for screwing up and up-screwing inaccessible positions
Spanner Clyburn 15 cm
Magneto spanner set with 8 spanners
Spirit level 2V 250, 05 metre
Angle plate size 200x100x200mm
Angle plate adjustable 250x150x175
Pliers combination 20 cm.
Pliers side cutting 15 cm
Pliers round nose 15 cm
Pliers flat nose 15 cm
Vice grip pliers
Circlip pliers Expanding and contracting type 15cm and 20cm each
Grip Wrench 200mm
Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm

Page 11 of 15

2
2
2
As required
1
1
2
2
2
2
2
2
2
2
2
2
2
2 set
2
2
2
2
2
2
2
2 sets
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1 set
2
2
1
2
2
2
2
2
2
2
1 each

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141
142
143
144
145
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147
148
149
150
151
152
153
154
155
156
157
158

Workshop plain goggles

Air impact wrench
Air ratchet
Air chisel
Air blow gun
Car Jet washer
Pipe flaring tool
Pipe cutting tool
Universal puller for removing pulleys, bearings
Cleaning tray 45x30 cm.
Cleaning tray- Aluminum 45 x 30 cm
Stud extractor set of 3
Stud remover with socket handle
Chemical compound for fasteners (Consumable)
Paraffin pressure Gun
Grease Gun
Hacksaw frame adjustable 20-30 cm
Hacksaw blade (consumable)
Flat File 35 cm bastard
Flat File 25 cm second cut
File flat 20 cm bastard
Files assorted sizes and types including safe edge file (20 Nos)
Drill Twist (assorted) (Consumables)
Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm
Drill point angle gauge
Set of stock and dies - UNC, UNF and metric
Taps and wrenches - UNC, UNF and metric
Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25
mm and 14.25 to 15.75 mm
Lapping abrasives (consumable)
Oil can 0.5/0.25 liter capacity
Oil Stone 15 cm x 5 cm x 2.5 cm
Different type gasket material (consumable)
Different type of oil seal (consumable)
Sheet Metal Gauge
Feeler gauge 20 blades (metric)
Straight edge gauge 2 ft.
Straight edge gauge 4 ft.
Thread pitch gauge metric, BSX, BSF, MC, MF & SAE
Ladle 150mm Dia
Blow Lamp 1 litre
Crow bar 910 x25mm
Voltmeter 50V/DC
Ammeter 300A/ 60A DC with external shunt
DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms
Electric Soldering Iron 230 V 60 watts, 230 V 25 watts
Copper bit soldering iron 0.25 Kg
Thimbles of different sizes
Wire Gauge (metric)
Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping
up to 10mm
Hand rubber gloves tested for 5000 V
Holders, lamp teakwood boards, plug sockets, solders, flux wires and cables
batteries round consumable blocks and other consumables as required
Multimeter digital
Scientific Calculator
Hydrometer
High rate discharge tester (cell tester)

Page 12 of 15

17
1
1
1
1
1
1
1
1
4
4
2 sets
1
As required
2
2
2
As required
4
4
4
2 set
10 Nos
4
1
2 sets
2 sets
2sets
As required
2
1
As required
As required
2
2
1
1
1
1
2
2
1
1
1
1 each
2
2
1
1
2 pair
As required
1
1
1
1

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192

193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212

Spray Gun (Painting) 500ml

Scrapper, half round 25 cm.
Scrapper, triangular 25 cm.
Scrapper, bearing.
Tachometer (Counting type)
Valve Timing Diagram Model
Belt Tensioner gauge

Chaser hard W/V 9 to 40 T.P.I. set of 11 external.

Chaser, hand W/W 9 to 40 T.P.I. set of 11 internal.
Snip straight.
Stake, hatchet.
Stake grooving.
Grover 3, 4, 6mm.
Wing compass 25 cm
Pat melting
Shovel
Rake
Poker
Drift, copper 10 x 15 1/2 mm
Different type of Engine Bearing model
Radiator cut section-cross flow
Radiator cut section-down flow
Water pump for dismantling and assembling
Radiator pressure cap
Thermostat
Temperature gauge 0-100 deg c
Cut section model of fuel filter
Oil pump for dismantling and assembling.
Portable oil monitoring Indicator
Turbocharger cut sectional view
Catalytic converter for diesel
Decarbanising Machine
Fuel feed pump
Fuel injection pump with pneumatic governor, with Maximum and minimum
speed governor (Bosch-RQV ), with variable speed flyweight governor (BoschRSV), VE pump / Distributor fuel rotary pump (DPC) pumps /Pressure Time
(PT ) pump along with special tools and accessories.
Fuel injection pump (Diesel) inline
Diesel phasing & calibration machine
Injector Multi hole type, Pintle type
Injector cleaning unit
Injector testing set (Hand tester)
CRDI cut section model
Common rail pressure tester
Valve spring compressor universal.
Auto Electrical test bench
Tool, valve grinding, suction type.
Tool, valve grinding, screw in type.
Valve seat cutting, tools complete with guides and pilot bar (All angles)
Valve grinding machine.
Engineers stethoscope
Stone, carborandum 15 x 5 x 4 cm smooth and rough.
Cylinder gauge capacity 6 to 15 cm.
Ring expander and remover.
Ring groove cleaner.
Starter motor for tractor different type
Alternator for tractor different type

Page 13 of 15

1
4
4
4
1
1
1

1 set
1 set
2
2
2
1 Each
2
2
1
1
1
2
1 set
1
1
2
2
2
2
1
2
1
1
1
1
1
1 each

1
1
4 each
1
1
1
1
1
1
6
1
1
1
2
1each
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2
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2
2

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230
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Sl.
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2.
3.
4.
5.
6.
7.
8.
9.
10
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Page 14 of 15

Glow plug tester

Timing lighter
Battery-12 volt /24 V
Piston ring compressor
Valve key inserter
Connecting rod alignment fixture
Chain Pulley Block-3 ton capacity
Growler
Lifting jack screw type 3 ton capacity
General Installation/ Machineries
Trolley type portable air compressor single cylinder with 45 liters capacity Air
tank, along with accessories & with working pressure 6.5 kg/sq cm
Grinding machine (general purpose) D.E. pedestal with 300 mm dia wheels
rough and smooth
Portable electric drill Machine
Spring tension tester

1
1
1
2
1
1
1
1
4

Clutches, different types such as cone type, disc type

Brake drum spring balance belt etc. for performance testing of engine.
Equipment puncture, in box,
Wheel type tractor fitted with diesel engine with standard accessories
and special tools
(30 to 40 draw-bar H.P).
9 tone cultivator spring loaded
Ridger.
Rear axle assembly-gear box steering box assembly of the diesel engine
tractor.

2
1 set
1
2

Multi Scan Tool

Hydraulic jack HI-LIFT type -3 ton capacity,
Arbor press hand operated 2 ton capacity
Battery charger
Automotive exhaust 5 gas analyzer (petrol & Diesel) or Diesel Smoke meter

Class Room/ Workshop Furniture

Suitable class room furniture
Stools
Discussion Table
Tool Cabinet
Trainees locker
Fire Extinguishers, first- aid box
Book shelf (glass panel)
Storage Rack
Storage shelf
LCD projector
Multimedia CD for Automotive application
Desktop computer and related MS office
software
Online UPS 2KVA
Laser printer

1
1
1
1

1
1
2 set
1
1
1
1
1

Quantity
As required
As required
1 No.
2 Nos.
2 Nos. to accommodate 20
lockers
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No

Automobile Trade_ Tractor Mechanic & Mechanic Agricultural machinery_2 nd semester

Page 15 of 15