Escolar Documentos
Profissional Documentos
Cultura Documentos
Draft Syllabus
On
(2nd semester)
Common to
1.
2.
Tractor Mechanic
Mechanic Agricultural Machinery
(Automobile Trade)
Under Craftsmen Training Scheme (CTS)
Revised in
2011
By
Government of India
Page 1 of 15
1
2
3
4
5
Unit size
Duration of
Craftsmen Training
Space requirement
Power requirement
Page 2 of 15
Tractor Mechanic
Essential : Passed 10th class examination under
10+2 system of education or its equivalent.
16 trainees
6 month - 2nd semester (1 year course)
6 (Sq. Mtrs / Trainee) + Parking area 152 Sq.mtrs
separate
5 kw
General Information
Page 3 of 15
List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Training Scheme (CTS)
Sl.
No.
1
2
3
4
5
6
7
8
10
11
12
Shri R. Lakshmanan
Shri V.ChandraMohan
13
Shri V.Vadivelan
14
15
16
17
Shri Jayapal,
18
Shri V. Vadivelan
19
Shri Syedshwath
20
21
22
23
24
25
26
Representing Organisation
Remarks
ATI, Chennai
ATI, Chennai
NIMI, Chennai
Govt, ITI, Arakkonam
CTI, Chennai
Anna University, Chennai
Govt . ITI, Trichy
Ram international
Industrial Academy (p) Ltd,
Chennai
Dept Auto Engg, M.I.T,
Anna University, Chennai.
Dept Auto Engg, M.I.T,
Anna University, Chennai.
Bosch Ltd, Bangalore
NATRIP, Global Automotive
Research centre, Chennai
NATRIP, Global Automotive
Research centre, Chennai
CTI, chennai
Visa Diesel Service, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
Two Wheeler workshop
owners Association, Chennai
ATI, Chennai
Chairman
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
ATI, Chennai
ATI, Ludhiana
Agricultural Engg
Dept,Chennai
Agricultural Engg
Dept,Chennai
FTI, Bangalore
Member
Member
Member
ATI, Chennai
Member
Member
Member
Trade
Page 4 of 15
Trade Theory
Practical
Identification of different
major assemblies of tractor
and dozers and their
function.
Cleaning of tractors.
Practice on starting and
stopping of tractor engine.
Engine Basics:
Classification of engines, Principle &
working of 2&4-stroke diesel engine
(Compression ignition Engine (C.I) ),
Principle of Spark Ignition
Engine(SI), differentiate between 2stroke and 4 stroke, C.I engine and S.I
Engine, Direct injection and Indirect
Dismantling of tractor
engine as per procedure
& Inspection of
components for dimension
and wear.
Workshop
calculation and
science
Mensuration -area
of rectangles,
squares, tri-angles,
circles, regular
polygons etc.
calculation of areas.
Land measurement
local units as Marla,
Kanal, viswa, bigha,
acre etc.
Calculation of
volume and weight
of simple solid
bodies such as
cubes, square and
hexagonal prismshop problem.
Simple problems
Engineering Dra
Use of drawing in
T-square and draw
Use of different ty
scales in inches an
millimeters.
Lettering number
alphabet. Use of d
types of lines and
for drawings.
Explanation of sim
orthographic proje
Angle.
Free hand sketchin
3.
4.
5.
6.
Page 5 of 15
Heat and
temperature
thermometric scale
Fahrenheit and
centigrade scales &
their conversion.
Name & use of
temperature
measuring
instruments
normally used in
Workshop.
Calculation of
Engine
displacement.
Calculation of
spring stiffness.
Explanation of sim
orthographic proje
angle.
Calculation of
volume,
compression ratio,
force on the piston
due to combustion
pressure, average
piston velocity,
internal power of
engine respecting
two or four stroke,
calculation of
effective power on
crank shaft by using
mechanical
efficiency
Sketching valve ti
diagram.
7.
8.
9.
10 &
11.
Page 6 of 15
Calculation of
Volumetric
efficiency, Torque
Vs Engine speed,
Specific fuel
consumption vs.
engine speed.
Identification of lubrication
oil flow circuit in an engine.
Overhauling oil pump,
servicing of oil cooler &
centrifugal oil filter. Testing
oil pressure.
Properties of Diesel
engine cylinder
lubricating oil.
Definition of
emulsion, viscosity
index,
Machines-basic
principles,
determination of
velocity ratio,
mechanical
advantage and
efficiency.
Alternate Fuel
Systems:- Bio-diesel
fuel,
Importance of
Alternative fuelsEthanol, Methanol,
Liquefied Petroleum
Gas Compressed
Natural Gas,
Liquefied Natural
Gas, Fuel cells,
solar, Hybrid
system.
Freehand sketchin
pump thermostatic
water jackets in th
block.
Freehand sketchin
mechanical govern
pneumatic govern
dimensions from s
12.
13.
14.
15.
16.
Page 7 of 15
Effect of forces on
material in such
application as
extending, bending
& shearing.
Useful work of
machine-mechanical
efficiency of
machine problems.
Reading of simple
Free hand sketchin
clutch assembly
Study of Gear
nomenclature.
Exercise on blue p
reading. Free hand
showing different
arrangement in ge
Overhauling of
differential. Servicing of
reduction gear, rear axle
wheel hub. Servicing of
PTO (Power Take Off).
Measure rpm of PTO shaft
& speed of belt pulley.
Machines-basic
principles,
determination of
velocity ratio,
mechanical
advantage and
efficiency.
Checking, Layout of
Mechanical steering
system. Checking/
Inspection of Steering
linkage and necessary
repair.
Remove steering wheel.
Overhauling of steering
gear box of tractor.
Remove front axle and
spindle hub and steering
linkage.
Reassembling steering
assembly and Test for
correct function.
Checking, inspect layout
of different parts of
Hydraulic steering system,
Servicing of Hydraulic
system-Removing left,
right ram assembling,
Inspection of Rubber
Problems in steering
geometrycalculation of caster,
camber.
Views of simple s
hollow bodies cut
plane.
Applied problems in
horsepower
calculation of speed
ratios in 4-speed
gearbox & 5-speed
gearbox.
Determination of
efficiency of simple
machines like
winch, pulley locks,
wheel and
compound axles.
Definition of Pascal
law, pressure, Force
and their relation.
Simple problem on
force calculation.
17.
18.
19 &
20
21
Page 8 of 15
hoses/steel pipe.
Servicing of hydraulic
pump.
General servicing of
Tractor, Such as washing,
cleaning, oil greasing and
lubricating all moving
parts of tractor and
inspection of all the major
components. Use of
mechanical, hydraulic
jack, Car hoist, support &
wheel choke.
Definition of
longitudinal
vibration,
Transverse vibration
and torsional
vibrations.
Simple problem on
frequency of
Transverse vibration
and torsional
vibrations
- do-
Definition of
friction, coefficient
of friction.
Technical
advantage, velocity
ratio and applied
problems.
Meaning of Horse
Power and brake
horse power. Simple
problems on work,
22
23
24
2526
Page 9 of 15
Exercise in driving a
tractor with different
implements. Adjusting
agriculture implements for
correct functioning during
field operation.
Practice on removing
alternator from vehicle
dismantling, cleaning
checking for defects,
assembling and testing for
motoring action of
alternator & fitting to
vehicles.
Practice on removing
starter motor vehicle and
overhauling the starter
motor, testing of starter
motor.
Servicing, storage batteries
Tracing lighting circuit
fault rectification.
Problems on
Equations of motion
(v = u+at
s = (u+v)t /2
v2 = u2+2as
s = ut+ (at2 ) /2
u = initial velocity
in m/s;
v=
final velocity in m/s;
a = acceleration in
m/s2;
t = time in seconds;
s = distance.)
and their application
to vehicle
technology
Statistics- definition,
collecting and
sorting raw datatally chart.
Magnets-natural and
artificial types-poles
of magnetsmagnetic fields.
Principle of
Solenoid and relay,
Electromagnetic
induction. Flemings
rule.
Second semester
Further practice in
Print Reading and
related to the trade
Page 10 of 15
Qty
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
48
49
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51
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103
Page 11 of 15
2
2
2
As required
1
1
2
2
2
2
2
2
2
2
2
2
2
2 set
2
2
2
2
2
2
2
2 sets
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1 set
2
2
1
2
2
2
2
2
2
2
1 each
104
105
106
107
108
109
110
111
112
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158
Page 12 of 15
17
1
1
1
1
1
1
1
1
4
4
2 sets
1
As required
2
2
2
As required
4
4
4
2 set
10 Nos
4
1
2 sets
2 sets
2sets
As required
2
1
As required
As required
2
2
1
1
1
1
2
2
1
1
1
1 each
2
2
1
1
2 pair
As required
1
1
1
1
159
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Page 13 of 15
1
4
4
4
1
1
1
1 set
1 set
2
2
2
1 Each
2
2
1
1
1
2
1 set
1
1
2
2
2
2
1
2
1
1
1
1
1
1 each
1
1
4 each
1
1
1
1
1
1
6
1
1
1
2
1each
1
2
1
2
2
213
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222
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234
235
236
237
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
11
12
13
14
Page 14 of 15
1
1
1
2
1
1
1
1
4
2
1 set
1
2
1
1
1
1
1
1
2 set
1
1
1
1
1
Quantity
As required
As required
1 No.
2 Nos.
2 Nos. to accommodate 20
lockers
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No
Page 15 of 15