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v3F
3~~76 -~~~~fh~~~+h+-~~
Indian Standard
MINIATURE FUSES
PART 6 FUSE HOLDERS
FOR MINIATURE
CARTRIDGE
FUSE LINKS -
SPECIFICATION
ICS 29.120.50
@ BIS 1996
BUREAU
MANAK
September
1996
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Group
13
CONTENTS
Page
NATICNAL FGREWORG,.I......__................................................ ...... ................................ .. ..........
(i)
clause
General requirements
......................................................................................................
for fuse-holders
.................................
6 Marking .........................................................................................................................
.._..
6
6
7
........................................................................
IO
10
11
11
Electrical requirements
....................................................................................................
13
12
Mechanical
13
Thermal requirements
......................................................................................................
27
14
Endurance .........................................................................................................................
33
15
Additional requirements
...................................................................................................
19
33
Annexes
'4
.i
35
36
37
39
41
Indian Standard
MINIATURE FUSES
PART 6 FUSE HOLDERS FOR MINIATURE
NATIONAL
CARTRIDGE
FUSE LINKS -
SPECIFICATION
FOREWORD
This Indian Standard which is identical to IEC Pub 127-6 (1994), issued by the International
Electrotechnical
Commission, was adopted by the Bureau of fndian Standards on the recommendations of the Fuses Sectional Committee (ET 39) and approval of the Electrotechnical
Division
Council.
Thetext of the IEC standard
deviations.
assuitablefor
publication
as Indian Standard
without
(,) as the
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding
Indian Standards which are to be substituted in their place
are listed below along with their degree of equivalence:
International Standard
IEC 127-l (1988) Miniature fuses - Par-t 1 :
Definition for miniature fuses and general
requirements for miniature fuse-links
IS/IEC 127-l
Part 2 :
IS/IEC 127-2
Part 3 :
Degree of
Equivalence
Identical
do
-
Nil
Technically
equivalent
IEC 50 (441)
(1984)
International
Electrotechnical
Vocabulary Chapter 441:
Switchgear, controlgear and fuses
IEC
50 (581)
(1978)
International
Electrotechnical
Vocabulary Chapter 581 :
Electromechanical
components
for
electronic equipment
Identical
IEC 60-3 (1976) High voltage test techniques - Part 3 : Measuring devices
2071 (Par-3)
Technically
equivalent
8690 : 1977
: 1976
do
do
testing
9000
Technically
equivalent
(Part 1) : 1988
1) : 1977
do
Part 2 :
(1990) Environmental
A: Cold
testing
do
testing
l-5) : 1977
do
IEC 68-2-l
tests-Tests
testing -
do
IEC 68-2-6
tests-Test
(sinusoidal)
do
l-3) : 1981
do
do
do
do
2824 : 1975
do
Identical
IEC 260 (1968) Test enclosures of non-injection type for constant relative humidity
Technically
equivalent
(1982) Environmental
testing
Fc and guidance:
Vibration
testing
: First
IEC 364-4-443
(1990) Electrical installations of buildings-Part
4 : Protection for
safety Chapter 44: Protection against overvoltages, Section 443---Protection
against
overvoltages of atmospheric origin or due
to switching
do
IS 2309 : 1989
(ii)
do
do
do
IS 12063 : 1987
do
IS 9409 : 1980
d0
SP 39 (1987)
do
IEC 695-2-2 (1991) Fire hazard testingPart 2 : Test methods Section 2 Needleflame test
IS 11000 (Part/Set
Nil
terminaimpact test
numbers
Identical
TechnicaHy
equivalent
Nil
2) : 1984
Technically
equivalent
Standard
1983
Identical
do
while Annexures
it in
Marking
Mark.
The use of the Standard Mark is governed by the provisions of the Bureau of lndian Standards Act,
1986 and the Rules and Regulations made thereunder. The details of conditions under which the
licencefor the use of Standard Mark may be granted to manufacturers or producers may be obtained
from the Bureau of Indian Standards.
For the purpose of deciding whether a particular requirement of
final value observed or calculated, expressing the result of a test
accordance with IS 2 : 1960 Rules for rounding off numerical
significant places retained in the rounded off value should be the
in this standard.
(iii)
WIEC
127-6 ( 1994 )
Indian Standard
MINIATURE FUSES
PART 6 FUSE
HOLDERSfOR
MINIATURE
CARTRIDGE
FUSE
LINKS-SPECIFICATION
1 .l
This part of IEC 127 is -applicable tb fuse-holders for miniature cartridge fuse-links
according to IEC 127-2 and sub-miniature fuse-links according to IEC 127-3 for the protection of electric appliances, electronic equipment and component parts thereof, normally
intended for use indoors. Examples of fuse-holder types with different features are given
in table 1.
Table 1 - Features
of unexposed
Types of mounting
1.1
1.2
Methods
2.1
2.1.1
2.1.2
2.1.2.1
2.1.2.2
2.2
or exposed fuse-holders
of fastening
2.2.1
2.2.2
3
Methods of insertion
of the fuse-carrier
3.1
3.2
3.3
Screw insertion
Bayonet insertion
Plug-in insertion
Types of terminals
4.1
4.2
Screw terminals
Solder terminals
4.3
4.4
crimp terminals
wire wrap terminals
Protection
5.1
Fuse-holder
5.2
Fuse-holder
Fuse-hotder
5.3
NOTE
not necessarily
excluded
and fuse-holders
with
Normative references
The following normative documents contain provisions which, through reference in this
text, constitute provisions of this part of IEC 127. At the time of publication, the editions
indicated were valid. All normative documents are subject to revision, and parties to
agreements based on-this part of IEC 127 are encouraged to investigate the possibility of
applying the most recent editions of the normative documents indicated below. Members
of IEC and IS0 maintain registers of currently valid International Standards.
Vocabulary
(IEV)
Chapter
441:
(IEV)
Chapter
581:
High-voltage
Necfrofechnical
test techniques
Part 1: Genera/
and test
test techniques
definitions
IEC 66-2-3:
state
1969, Environmental
Vibration
U: Robustness
- Part 2: Tests -
of fermin-
Shock
I EC 216-l : 1990, Guide for the determination of thermal endurance properties of electrical
insulating materials - Part 1: General guidelines for ageing procedure and evaluation of
test results
IEC 260: 1968, Test enclosures
of non-injection
provided by enclosures
of electrical
(IP Code)
for equipment
within
low-voltage
SJJSfemS -
terminations
impact-test
numbers
Definitions
For the definitions of general terms used in this standard, reference should be made to
IEC 50(441) and IEC 50(581), International
Electrotechnical
Vocabulary (IEV), and to
IEC 664-l.
For definitions
IEC 291A.
of this International
apply.
Fuse-holders
3.1 .l
fuse-base:
3.1.2
fuse-carrier:
3.1.3
fuse-holder:
3.1.4 unexposed
fuse-carrier.
fuse-holder:
A fuse-base
contacts,
with or without
(e.g. clips),
with or
3.3 rated power acceptance: The value of power dissipation assigned by the manufacturer of the fuse-holder. It is intended to be the maximum power d&sipation which the
fuse-holder can tolerate under specified test conditions without exceeding the specified
temperature.
3.4 rated current: The value of current assigned by the manufacturer
and to which the rated power acceptance is referred.
of the fuse-holder
of the fuse-holder
by the manufacturer
are referred.
3.8
overvoltage
Specified categories,
3.9 -pollution: Any addition of foreign matter, solid, liquid, or gaseous that can result in a
reduction of dielectric strength or surface resistivity of the insulation.
3.10
pollution
environment.
Specified degrees,
degree:
A numeral
characterizing
the expected
pollution
of the micco-
3.11
micro-~envlronment:
The immediate
environment
of
particularly influences the dimensioning of the creepage distances.
4
the
insulation
which
IS/IEC 127-6(1994)
3.12
parts.
3.13
creepage distance:
The shortest
material between two conductive parts.
distance
3.14
solid
parts.
material
interposed
insulation:
Solid
insulating
of an insulating
between
two conductive
3.15
comparative
tracking
index (CTI): The test for comparative tracking index in
accordance with IEC 112 is designed to compare the performance of various insulating
materials under test conditions, namely drops of an aqueous contaminant falling on a
horizontal surface leading to electrolytic conduction.
in normal use.
3.17
accessible
part: Accessible part or accessible surface denotes a part or surface
which can be touched by means of the standard test finger according to IEC 529, when the
fuse-holder
is installed and operated as in normal use, e.g. on the front panel of
equipment.
3.18
fuse-holder
electric shock protection categories: A designation
the level of the protection against electric~shock of a fuse-holder.
characterizing
3.19
maximum ambient air temperature: The highest air temperature that a fuseholder can endure at a power acceptance assigned by the manufacturer of the fuse-holder
without
exceeding
the maximum
allowable
temperatures
on the accessible
and
inaccessible surfaces of the fuse-holder.
3.20
relative temperature Index: Based on IEC 216-1, it is the temperature index of a
test material obtained from the time which corresponds to the known temperature index of
a reference material when both materials are subjected to the same ageing and diagnostic
procedures in comparative test.
3.21
hsulations
NOTE
For detailed
information,
3.21.1
functional
lnsulatlon:
Insulation between conductive
only for the proper functioning of the equipment.
3.212
basic lnsulatlon:
against electric shock.
NOTE
Basic insulation
Insulation
applied
parts which
include insulation
used exclusively
is necessary
basic
for functional
protection
purposes.
Insulation
comprising
both
basic
insulation
and
supple-
3.21.5 relnforced insulation: A single insulation system applied to live parts, which
provides a degree of protection against electric shock equivalent to double insulation
under the conditions specified in the relevant IEC standard.
NOTE - A single insulation
may comprise several layers
system does not imply that the insulation must be one homogeneous
which cannot be tested singly as basic or supplementary
insulation.
piece.
It
General requirements
Fuse-holders shall be so designed and constructed that in normal use, installed according
to the manufacturers ~instructions, their performance is reliable and without danger to the
user or surroundings.
In general, compliance
for fuse-holders
5.1
Rated voltage
5.2
Rated current
5.3
Rated power
acceptance
at an ambient
5.4
Maximum
ambient
accessible
parts
5.4.2
inaccessible
5.5
Protection
against electric
referring to fuse-holder
1.6/2,514
air temperatures
shock
electric
according
co-ordination
- In reference
these
cations (Nos.
55 C or 70 C
Overvoltage
category
b) Pollution degree
c) Comparative
tracking
NOTE
1,6/2.5
for:
shock
referring
values
according
PC 1
Category
Category
PC2
PC3
Class
I or II
to
II or III
index
to ratings
should
Category
to IEC 536
a)
quired,
5A
40 C
against
lnsulaticn
IEC 664-l
IEC 127-3
250 V
parts
to equipment,
5.7
to
TA, of 23 C
5.4.1
Protection
according
IEC 127-2
6.3tlO
air temperature
5.6
For fuse-links
Ratings
Classifications
No.
2 or 3
CTI L 150
CTI
(voltage.
be selected
current,
power acceptance).
RlO according
if other
to IS0
values
are re-
3. For classifi-
Marking
Fuse-holders shall be marked with the name or trade mark of the manufacturer
with the catalogue or type reference.
together
The manufacturer may provide additional markings for the rated voftage in volts, the power
acceptance in watts together with the rated current in amperes (. ./. .), e.g. 250 V
(4 W/6,3 A).
The additional
NOTE
of a replacement
Information
Manufacturers
shall hold available
application of the fuse-holder.
any information
which is necessary
See annex E.
8
8.1
Testsaccording
Unless otherwise specified, all tests shall be carried out under the atmospheric
according to 7.1 in IEC 127-1.
8.3
Preconditioning
conditions
of test samples
Unless otherwise specified, the test samples shall be maintained at standard atmospheric
conditions for not less than 4 h before measurements are performed.
0.4
Nature of supply
shall
be of substantially
sinusoidal
~8.5.1
NOTE
is in accordance
with IS0
1302.
Type of cartridge
fuse-link
Gauge
mm
D2
Weight
approxi-
Materials
of part
mately
No.
Sire
max.
20.54_g,04
5.3 +o
0 01
4,2 f 0.1
S+~
Steel
min.
19,46 +0*04
o
5.0-E
4.2 i 0.1
5+;
2.5
Brass*
20.54_:*04
5.3 +o
0 01
4.2
max.
32.64_gvo4
6.45 +O
o
min.
30.96+;04
6.25-E
32.64j04
6.45
5 x 20
6.3x32
NOTE
Dl
1)
Hardened.
*I
Copper
mm
mm
mm
0,
o,
mm
Brass
end caps*)
Glass or
ceramic tube
6.2+;
5,5 f 0.1
6+$
Steel
5.5 f 0,l
+o 1
6 o
Brass*
5.5
8.3+;
Brass
+O,Ol
o
Glass or
content from 58 % to 70 %.
The gauges or parts thereof made of brass shall be provided with 8 urn of nickel plating
plus 45 urn of gold plating.
There shall be no holes in the ends of the gauges.
The gauges shall have a homogeneous
composition,
8
8.5.2
For tests that require gauges, the appropriate gauges mentioned in table 4 shall be used.
0 10 max.
Dimensions
0 10 max.
in millimetres
Dimensions
in mitlimetres
sub-miniature
fuse-link
Materials
of parts
Gauge
No.
A.
1 max.
1 0.70_i,02
Steel
Standard
sheet
Brass2
1 max.
1 0.70_:,02 (
steel)
Standard
sheets 3, 4
Brass2
6
NOTE - All test gauges
Hardened.
2,
Coooer
content
O.7O_:,O2
are without
a melting
from 58 % to 70 %
element.
Type tests
The compliance
tests.
of the fuse-holder
Protection
9.1
shall be verified
by means of type
Category PC 7: Fuse-holders
Fuse-holders
of category PC1 are only suitable for applications
additional means are provided to protect against electric shock.
where
9.2
electric shock.
9.2.1
The fuse-holder
with integral
protection
against
corresponding
live parts are not accessible when the fuse-holder is ~properly assembled and
correctly
installed on the front panel of equipment with fuse-carrier
and gauge
No. 3 or No. 6 according to table 3 or 4 inserted into the fuse-base;
- tive parts do not become accessible, either during insertion or removal of the fusecarrier by hand or with the aid of a .tool or after the fuse-carrier has been removed.
9.2.2 Compliance is checked by using the standard test finger specified in IEC 529. This
test finger is applied without appreciable force in every possible position. Where the fuseholder has a fuse-carrier, gauge No. 3 or No. 6 according to table 3 or 4 shall be placed in
the fuse-carrier during testing. It is recommended that an electrical indicator with a voltage
of approximately 40 V is used for the indication of contact with the relevant part.
9.3
The requirements for this category are the same as those for 9.2 (Category PC2) with the
exception that the testing is carried out with a rigid test wire of 1 mm diameter according
to IEC 529, table VI, instead of the standard test finger.
10
Cleargnces
Compliance
is checked by measurement.
IO
WIEC
10.1
Minimum
requirements
for fuse-holders
Functional
127-6 (1994)
Basic
iupplementary
parts
3einforced
Double
potential
b)
according to 10.1 .l
- fuse-holders
according to 10.1.2
(XV
parts)
- fuse-holders
according to 10.1.1
- fuse-holders
according to 10.1.2
Supplementary
insulation
(X).
supplementary
to basic insulation,
whereas
basic insulation
insulation.
10.1 .l
Fuse-holders intended for class I equipment shall have at least basic insulation
between live parts and accessible metal parts. These metal parts shall be provided with
means enabling a reliable connection to the protective earthing circuit of the equipment in
which it is intended to be used.
10.1.2 Fuse-holders intended for class 41 equipment shall have double or reinforced
lation between live parts and accessible parts.
10.2
insu-
Clearances
clearances,
specified
in
Rated voltage
0 1.2/50
kV
Overvoltage
Functional,
basic or
supplementary
category
II
III
Reinforced
or double
insulation
insulation
32
63
125
08
t,5
2.5
125
035
06
1,5
2.5
250
4.0
6.0
250
4.0
Tables 7A and 78 -
might contain
Table 7A - Overvoltage
Clearances
V
Reinforced
or
double insulation
32
63
125
32
250
125
250
Pollution degree
63
Table 78 - Overvoltage
-t
0.2
0,2
0.5
03
1.5
3.0
1.5
3.0
Clearances
in air
mm
Reinforced
or
double insulation
Pollution degree
2
1.5
f,5
125
3.0
3,o
250
5-5
5.5
125
250
06
0.6
category Ill
Rated voltage
in air
mm
Functional, basic
or supplementary
insulation
insulation
additional
for inhomogeneous
category II
Rated voltage
Functional, basic
or supplementary
requirements
wave
12
field
Creepage distances
10.3.1 Creepage distances for basic or supplementary insulation, based on the rated
voltage shall be selected from table 8. The following influencing factors shall be taken into
account:
-
rated voltage;
pollution degree;
shape of insulating
comparative
surface;
Table 8 -
so that the
distances
mm
Rated
Pollution degree
A
voltage
Material
II
Material
group)
V
I
Pollution degree
n
llla
lllb
group)
llla
II
32
0.53
053
053
1.3
I03
1.3
63
125
0.63
0.75
0.9
1,05
1.25
1,5
106
1.9
1.6
2.1
2.0
2,4
250
1.25
1.6
2.5
302
3,6
49
NOTE
- There
is increasing
use of equipment
fuse-holders
in this table.
operating
specifically
at voftages
designed
lllb
for these
lower voltages
See annex C.
Electrical requirements
11
11.1
11.1.1
by soldering
(through-hole
types)
should
have a
Humidify preconditioning
chamber containing
The air in the chamber where test samples are located shall be maintained
ture t = (40 f 2) C, uniformly distributed throughout the chamber.
are sub-
air with a
at a tempera-
The air in the chamber shall be stirred and the chamber shall be designed so that mist of
condensed water will not precipitate on the test samples. Temperature variations shall not
allow any part of the test samples to reach a dew-point condition. Some methods of
achieving the specified relative humidity are described in IEC 260.
11 .1.3
Measurement
The insulation
of insulation resistance
resistance
11.1.4
resistance
Immediately after the measurement of the insulation resistance, with the samples still in
the humidity chamber OT in the room in which the samples were brought to the prescribed
temperature, an a.c. voltage according to table 9 is applied for 1 min between the points
specified in table 9.
14
WIEC
Initially, not more than half fhe prescribed
full value.
No flashover
11 .1.5
or breakdown
127-6 (1994)
at intervals
NOTES
1
Unless otherwise
than 500 R.
2
Description
specified,
of test equipment,
the output
impedance
11.2
11.2.1
generator
should
not be higher
of the impulse
shall occur.
are disregarded.
Conractresistance
General measuring requirements
Measurements
may be carried
a.c. measurements the frequency
measurements shall govern.
The accuracy of the measuring
apparatus
shall be within i3 %.
For fuse-holders having screw-in fuse-carriers these carriers shall be fitted in the normal
way for each operation with a torque equal to two-thirds of the value specified in table 10.
The contact resistance shall be measured between the terminals after the fuse-holder
been equipped with a gauge No. 2 or No. 5 accordingto table 3 or 4.
has
shall
normally
be calculated
15
drop
measured
11.2.2
11.2.2.1
pressure
Measuring cycle
Measuring cycle with d.c.
11.2.2.2
11.2.3
The complete measurement shall consist of five measuring cycles, which shaft be carried
out in immediate succession.
The average of the values of the contact resistance shall not exceed 5 mR. The value Of
,any individual measurement shall not exceed 10 mR.
16
IS/IEC
w---=-T
127-6
Fuse-carrier ,
17
( 1994 )
Table 9 - Values for insulation resistance, dlelectrlc strength and Impulse withstand voltage
Insulation resistance
Insulation resistance,
dielectric strength and
impulse withstand voltage
measured between:
Number
of test gauges
according
to table 3
or 4
Unexposed fuse-holder
AC test voltage
Insulation
resistance
V
functional,
basic or
supplementary
insulation
reinforced
MQ
omr$ru~~
functional,
basic or
supplementary
insulation,
32
63
316
.2
114
.3
.4
DC test voltage
Rated
voltage
Dielectric strength
125
250
reinforced
or double
insulation
functional,
basic or
supplementary
insulation
reinforcec
Or double
insulation
Under consideration
210 for
functional,
basic or
supplementary
insulation
Twice rated
voltage
+1 000 v
Twice the
value for
functional,
basic or
supplementary
insulation
220 for
reinforced
or double
insulation
Exposed fuse-holder
.l
The terminals
316
.2
114
NOTE - There is increasing use of equipment operating at voltages below 125 V. In order to conform with IEC 664-1, fuse-holders
lower voltages should meet the prescriptions in this table.
specifically
12
Mechanical
requirements
strength to withstand
Mounthg
a) Fuse-holders designed for front-panel mounting shall be mounted with their fixing
elements, -if any, in the centre of a metal plate 130 mm x 130 mm having a maximum
thickness s as specified by the manufacturer.
The specimen as a whole is then fixed to a rigid plane support having a free space with
a diameter of 100 mm for the base of a panel-mounted fuse-holder. To ensure that the
specimen is rigidly supported, a block of metal or concrete having a mass of 15 kg shall
be used (figure 6).
Any fixing nut or fixing screw is screwed on with two-thirds
table 11 or 12 as applicable.
/
Metal plate
Metal or concrete
block with a mass
of 15 kg
Dimensions
in millimetres
12.2
Compatibility
The maximum gauge No. 1 or No. 4 according to table 3 or 4 shall be inserted in and withdrawn from the fuse-holder and fuse-carrier, if any, 10 times.
19
WIEC
127-6 ( 1994 )
For fuse-holders having screw-in fuse-carriers, these carriers shall be fitted in the normal
way for each operation with a torque equal to two-thirds of the value specified in table 10.
There shall be no visible damage or loosening of parts. An the most unfavourable position,
the minimum gauge No. 2 or 5 according to table 3 or 4 shall not fall from the fuse-carrier.
The minimum gauge No. 2 or No. 5 according to table 3 or 4 shall then be inserted in the
holder and the contact resistance shall be measured according to 11.2 with the same
requirements.
12.3
Mechanical
12.3-l
For the following tests, the fuse-carrier together with the maximum gauge No. 1 or No. 4
according to table 3 shall be inserted in the fuse-base, mounted on a metal plate.
a) Torque test on fuse-carriers
The fuse-carrier
table 10.
b)
shall be subjected
torque
specified
in
is screwed
of the value as
Diameter of fuse-carrier
(0 din figures 4 and 5)
Torque
Nm
Up to and including
Over
16 mm
Axial pull
where fuse-carriers
12.3.2
Plug-in connection
Insertion
and withdrawal
and
forces:
The fuse-carrier together with the maximum gauge No. 1 or No. 4 according to table 3
shall be inserted in and withdrawn from the fuse-base. The forces have to be measured
with suitable measuring devices. This test has to be repeated 10 times. The value of any
individual measurement, insertion and withdrawal forces, shall be within limits assigned by
the manufacturer.
20
shall be measured
according
Impact lest
The front of the fuse-holder is then subjected to three blows with a spring-operated
impacthammer according to IEC 817, applied to points equally distributed over the front of the
fuse-holder.
The adjusted value of the kinetic energy just before impact shallbe
(0,35 f 0,03) J.
After the test, the sample shall show no serious damage. In particular, live parts shall not
have become exposed so as to impair compliance with clause 9 and there shall not have
been such distortion as to impair compliance with clause 10.
12.5
12.5.1
Mechanical
Table 11 - Torque
Thread
Nm
A6
12
Greater
18
1.2
Greater
2.4
12.5.2
values
Torque
diameter
mm
Up to and including
gasket, on a steel
21
and off
IS/EC
127-6 (1994)
diameter
Torque
mm
Nm
0,25
2s
3
0,4
3,5
4
0.6
12
29
25
3.5
0.5
6
z?6
After the test the fuse-base shall not show any change impairing its further use.
12.5.3
Snap-in fastening
- fuse-base with a separate spring-nut (a nut fabricated e.g. from thin spring steel
having an impression designed to accomodate the mating part).
1253.1
12.5.3.1.1
fastening
on panels
22
shall lie
The specimens
to table 13.
Maximum
I
Preparation
Testing
force
Group 1
Insertion
panel thickness
Group 2
Minimum panel thickness
force Fl
Withdrawal
of the spbcimen:
force F2
plate
Insertion
of the mounting
in any convenient
orientation
hole shall
during
be
the test
force F7
and centered
The insertion force Fl shall be so applied that the force on the whole
continuously increased in a monotonous manner without jogging.
surface
iS
Withdrawal force F2
The withdrawal force F2 (see figure 7) shall be applied axially to the rear of the fuseholder. The force shall be increased monotonously from 0 N to 50 N.
The snap-in fastening of the fuse-holder shall not be permanently
holder shall not be ejected by the maximum force.
12.5.3.1.4
Acceptance
12.6
12.6.1
Terminals of fuse-bases
Terminals with screw clamping
distorted
23
lS/lEC
127-6
12.6.2
( 1994
Terminals
12.6.2.1
for soldering
Tag terminals
Size
Table 14 - Cross-sections
Fuse-holder
of conductors
Minimum
hole diameter
with a maximum
solid or stranded
Maximum cross-section
of the conductor
mm
mm2
1.2
1.4
136
18
2.5
Up toand
including 6,3 A
16 A
For soldering terminals there shall be a means such as a hole through which the conductor, or all strands of a multi-strand conductor, will pass so that the conductor may be
held independently of the solder.
12.6.2.1.2
Tests
a) Robustness of termination
The~terminals shall be subjected to the following tensile and bending tests.
-
Where applicable,
Requirements:
b) Solderability,
The test shall be performed in accordance with Test Ta of IEC 68-2-20 after the accelerated ageing procedure No. 3 detailed in 4-5 of IEC 68-2-20.
-
Method 2.
Requirements:
droplets.
c)
The solder shall have wetted the test area and there shall be no
Method 2.
Requirements:
printed
boards
or other
applications
using
similar
soldering
Size
Tests
a) Robustness
of termination:
b) Solderability,
The test shall be performed in accordance with Test Ta of IEC 68-2-20 after the accelerated ageing procedure No. 3 detailed in 4.5 of IEC 68-2-20:
-
Method 1.
Requirements: the dipped surface shall be covered with a solder coating with no
~more than small amounts of scattered imperfections such as pin-holes or unwetted
areas. These imperfections shall not be concentrated in one area.
c)
Method 1A.
Immersion time: (5 f 1) s.
Requirements:
12.6.3
there shalfbe
Quick-connect
A quick-connect termination consists of a male tab with hole or dimple detent and the
mating female connectors. The fuse-base is provided with the male tab.
12.6.3.1
Dimensions,
12.6.3.2
Size
classified
Tests
a) Robustness
The terminals
of terminations
shall be subjected to Test 16q and Test 16n of IEC 512-8.
b) Test 16q
Tensile and compressive
25
Quick-connect
except the
Resistance to vibration
shall be adequate.
with IEC
Mounting
shall be screwed
mounted
fuse-bases
fuse-bases
mounted fuse-bases
according
to IEC
on with a torque
as
in 12.53.
The minimum gauge No. 2 or No. 5 according to table 3 or 4 shall be inserted in the fuseholder.
For fuse-holders having screw-in fuse-carriers, these carriers shall be fitted in the normal
way with a torque equal to two-thirds of the maximum allowable value specified in
table 10.
12.7.2
Measurement
12.7.2.1
-
Frequency
range: 10 Hz to 55 Hz.
Displacement
table IV).
-
and requirements
12.7.P.2
Axis of vibration
The fuse-holder
shall be vibrated in three mutually perpendicular
axes
should be chosen in such a way that one axis is the main fuse-link axis.
12.7.2.3
in turn which
Functional checks
26
between, the
Final measurements
13
no serious
Thermal
13.1
shall be in accordance
in the sense of this standard.
damage
with
requirements
test
A fuse-holder
shall be so designed
to carry continuously
the rated current
at the rated
power acceptance
and at an ambient air temperature
TA, of 23 C without
exceeding
the
allowable
temperatures
on the fuse-holder
specified
in 13.1.3.
TAl
surrounding
TA2
in the equipment
TSl
temperature
of accessible
Ts2
temperature
of inaccessible
TTl
temperature
on the tag-terminal
of panel fuse-holder
TT2
temperature
on the pin-terminal
of PC-board
Figure
Compliance
part on fuse-holder
8 - Illustration
is checked
the equipment
surface
part on fuse-holder
surface
fuse-holder
of temperatures
27
experienced
in
praCtiCe
lS/lEC 127-6
13.1.1
( 1994
Mounting
Fuse-holders designed for panel or base mounting shall be mounted rn the centre of an
insulating
plate,
e.g. laminated
phenolic
cellulose
paper with the dimensions
(100x 100x3) mm.
Fuse-holders designed
according to annex A.
shall be mounted
on a test PC board
The enclosure sides shall not be closer than 200 mm from the sedges of the fuse-holder
The enclosure shall not have a cover.
The fuse-holder is arranged in the enclosure in a horizontal position, 50 mm above the
bottom and at least 150 mm below the top and equidistant from the sides.
Enclosure
5200
Dimensions
in millimetres
28
~_
shall have
a) Length: 1 m.
b) Cross-sectional
area of a single-core
copper conductor:
c) Insulation:
black.
13.1.2.1
Dummy fuse-links
Dummy fuse-/inks for cartridge fuse-links
A dummy fuse-link
a) defined resistance
b) dimensions
Dummy fuse-links
13.1.2.2
Under consideration.
29
under consideration.
fuse-links
i6,IEC
127-6 (1991)
for sub-miniature
fuse-links
Under consideration.
13.1.3
Fuse-holder
Accessible
surface
parts)
Inaccessible
Insulating
Terminals:
2.1
of fuse-holder
for panel
or base mounting:
(area around the fitted conductor)
parts
of fuse-holder
(soldered
2)
TSl
85
Ts2
3)
TTl
4)
TT2
4)
parts)
2.2
Maximum
allowable temperature
area
points
on PC board)
NOTES
I
When the fuse-holder
is properly assembled,
use, e.g. on the front panel of equipment.
2,
See figure
installed
and operated
8.
3, The maximum
allowable
temperature
of the used
sponds to the relative temperature
index (RTI) according
The RTI value
4,
Temperature
as in normal
shall be assigned
The maximum
measuring
allowable
insulating
materials
to IEC 216-1.
corre-
by the manufacturer.
temperature
shall be assigned
by the
manufacturer.
point:
The temperature
shall be measured approximately
on the hottest point of the fuse-holder
surface area. in case of doubt, this point shall be determined by a pilot test.
I3.1.4
The
power
acceptance
of a fuse-holder
is the
maximum
power dissipation
Of
at an
TA, of 23 C.
The power acceptance at higher ambient air temperatures TA1 shall be assigned by the
manufacturer.
Preferred ratings for maximum
ambient
air temperatures
are listed in
table 2.
30
P (23 C)
2 rated power
acceptance
TA, (C)
40
Ambient
60
air temperature
a0
100
L a5
Q TS,max. TAlrnax.
13.1.5
13.1.6
the ambient
air temperatures
TA,
TA, shall be located
Test method
Fuse-holder
The dummy fuse-link corresponding to the fuse-holder to be tested shall be chosen from
table 15A or 156 and inserted in the holder, for example, for a fuse-holder designed for
fuse-links 5 mm x 20 mm or for sub-miniature fuse-links and a rated power acceptance of
4 W at a rated current of 6,3 A, the dummy fuse-link No. 4 with a resistance of
(101 f 10) mfI shall be used.
The test shall be carried out at room temperature and the result corrected
temperature of 23 C by means of the graph in figure 10.
to a reference
The rated current, a.c. or d.c., shall then be passed through the fuse-holder.
missible for the test voltage to be less than the rated voltage ofthe fuse-holder.
31
It is per-
Tolerances
%in.
adjusted.current:
6,03 A
The voltage drop across the fuse-holder should be monitored in order to maintain the
power dissipation throughout the test. As an alternative, the exact power dissipation can
be monitored.
The test shall be continued
until temperature
13.2
Resistance
readings,
to the needle-flame
test according to
Clause 5: Severities
The duration of application
32
IS/EC
14
127-6 (
1994 )
Endurance
Fuse-holders shall be sufficiently resistant to heat and to mechanical stresses which may
occur in normal use. In addition the requirements in 13.1 shall be taken into account.
Compliance
14.1
Endurance test
The fuse-holder shall be subjected to the test according to 13.1.6. The test shall go on
continuously for a period of 500 h.
14.2
Requirements
After the test the fuse-holder shall be in a satisfactory condition. It shall not have suffered
any deformation that would impair its correct operation. The requirements according to the
following subclauses shall be fulfilled:
11 .1.3
Insulating
11 .1.4
Dielectric strength.
11.2
12.2
Compatibility
13.1
15
15.1
Additional
resistance.
between fuse-holder
10 mR, the
and fuse-link.
requirements
Resistance to fusling
is checked by the
Without drying, but after shaking off any drops, the parts are placed for 10 ~min in a box
containing air saturated with moisture at a temperature of (20 f 5) C.
cabinet
at a temperature
Traces of rust on sharp edges and any yellowish film removable by rubbing are ignored.
33
Of
lS/lEC
127-6 ( 1994 )
15.2
Resistance
to cleaning solvents
Compliance
to 3.1.1.
34
solvent
according
Annex A
(normative)
Copper
layer
\
fJ
Dimensions
in millimetres
Base material:
-
glass-fibre
nominal thickness
nominal thickness
strength 2150 C;
up to and including
Connection
6,3 A: 1 e;
10 A: 2 e.
P/O
e = 254 mm
n=l
to6
35
ISjlEC
127-6 ( 1994 )
Annex B
(normative)
shall
be taken
that
12 spares
are
._
.
\
group
no.
Number of
samples
1.1
1 to 15
Acceptance
criteria
Subclause
Parameters
All samples
6
Marking
(15 samples)
Protection
2.1
2.3
1 to 3
(3 samples)
Clearances,
2.2
creepage
shall
10
distances
11.1
Mechanical
12.6
All samples
shall
2.4
fastening
3.1
11.2
Contact resistance
Compatibility
3.2
between
fuse-holder
I 12.2
and fuse-link
3
12.3
3.4
Impact test
12.4
3.5
Terminals
12.6
4.1
4.2
5
4 to 6
(3 samples)
3.3
5.1
7 to 9
(3 samples)
to abnormal
10 to 12
(3 samples)
Endurance
test
6.1
6
6.2
of fuse-bases
13 to 15
(3 samples)
6.3
) If no instance
standard.
13.1
test
13.2
14
)
Resistance
to vibration
12.7
Resistance
to rusting
15.1
Resistance
to cleaning
of non-compliance
occurs.
15.2
solvents
then
the fuse-holder
is deemed
to comply
with this
of non-compliance
is deemed
36
Annex C
(informative)
Insulation co-ordination
Basic document:
C.l
IEC ~664-1
Overvoltage
categories
This concept
categories
of overvoltage
Equipment of overvoltage
NOTE
Examples
categories
is used
energized
in IEC 364-4-443.
of such equipment
are electricity
meters
and primary
overcurrent
protection
equipment.
use with
Examples
permanent
of such
connection
equipment
are
to the fixed
switCh8S
in the fixed
installation
Examples
of
such
equipment
equipment
for
industrial
equipment to be supplied
NOTE
and
installation.
are
appliances,
portable
tools,
and
other
household
and
similar
loads.
and avail-
C.2
Examples
are protected
Degrees of pollution
electronic
Circuits.
In the micro-environment
Pollution degree 1
No pollution
has no influence.
Pollution degree 2
Only non-conductive
pollution occurs except that occasionally
caused by condensation is to be expected.
a temporary
conductivity
Pollution degree 3
Conductive
pollution occurs or dry non-conductive
pollution
conductive due to condensation which is to be expected.
37
occurs
which
becomes
ISIEC
( 1994
127-6
Pollution degree
The pollution
snow.
C.3
generates
Comparative
persistent
conductivity
caused by conductive
dust, or by rain or
600 I CTI
Material group II
1751CTI<400
NOTE
material
The proof-tracking
may be included
index (PTI)
characteristics
of materials.
in one of the four groups given above on the basis that its PTI, established
38
by the
Annex D
(informative)
However,
It shall also be indicated in which lot for a type test this test shall be included.
D.l
Resistance to shock
Mounting
According to 12.7.1.
D. 1.2
Measurement
D.1.2.1
-
and requirements
amplitude:
50 g
Pulse duration:
11 ms
(see 4.1 in IEC 68-2-27, table I)
D.1.2.2
Axes of shocks
According to 1~2.7.2.2.
D. 1.2.3
Final measurements
According to 12.7.2.4.
0.2
Verlflcatlon
Minimum IP 40.
39
Climatic
category
of climatic
by the manufacturer
categories
Damp heat,
limits
steady state:
number of days
Designation)
according
-55
+125
56
40185156
-40
+85
56
-25
+70
21
C (Damp
-10
+55
1 o/55/04
1
heat, steady
of the test
to IEC 68-2
55/l 25156
25/?0!2
shall be in
D.3.2
The verification of the stated climatic category shall be carried out under the conditions
the relevant IEC 68-1 and 68-2.
The fuse-holder
in
Immediately after these tests the parts of insulating material, normally accessible when in
use, shall be wrapped with metal foil as shown in figures 4 and 5. After this treatment the
requirements shall be in accordance with:
11.1.3
Insulation
resistance.
11 .1.4
Dielectric
strength.
11.2
12.2
Compatibility
between fuse-holder
and fuse-link.
40
10 mR, the
IS/IEC
127-6
( 1994
Annex E
(informative)
According
to clauses and
subclauses
Ratings,
characteristics
Rated voltage
3.5I5.1
Rated odrrent
3.415.2
Rated accepted
temperature
3.3I5.3If3.f
TA, of 23 C
11.1.4
Dielectric
3.7110.2
Maximum allowable
3.19/\3.t
6.1
6.2
Protection
Category
strength
.3/13.1.4
5.519
5-6
Overvoltage
category
Comparative
3.8f3.fOf5.7
3.1515.7
materials
11
12
3.13110.3
3.12l10.2
10.1110.2
10.1110.2
between
between
live parts
live parts and accessible
parts
10.1110.3
10.1/10.3
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Enquiries relating to copyright be addressed to the Director (Publibtions), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards~are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the-latest amendments or edition by
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This Indian Standard has been developed from Dot : No. ET 39 ( 3942 ).
Amendments
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Text Affected
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