115exgas 0505 GB PDF

Operating Instructions
Directive No. 94/9/EC Machine Group II

Zone 2, Machine Category 3G
Linde Electric Reach Truck
x1151461
With Gas Warning System PL-G 1000 to EN 1755
R 14 / R 16 / R 20
With Electric Motors
115 804 2581 GB

0505
Linde - Your Partner
Linde Material Handling GmbH & Co. KG
Linde, an enterprise operating

worldwide in the investment
and service sector, is one of the
large industrial enterprises in
the EC with its three business
segments and six divisions.
Fenwick-Linde, Chtellerault
Lansing Linde Ltd., Basingstoke
Werk II, Aschaffenburg-Nilkheim
The Linde Material Handling

division is a leading manufacturer of industrial trucks and
hydraulics. It includes eight
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and branches in all economically important countries.
Linde industrial trucks enjoy a

worldwide reputation - thanks to
their high quality in engineering,
performance and service.
Werk I, Aschaffenburg
Werk III, Kahl am Main
Linde Heavy Truck Division Ltd., Merthyr Tydfil
Foreword
Your Linde lift truck
offers the best in economy, safety and driving convenience.
Therefore it is mainly in the hands of the operator to preserve
the qualities of the truck for a long and profitable service life
and to make full use of their benefits on the job.
The operator or owner must ensure

that the truck is always in a safe operating
condition.
If you desire to use the truck for applications not mentioned

in the manual and convert or modify it for this purpose, please
contact authorised skilled personnel (experts).
No changes, especially conversions

or modifications, may be made on your fork
truck without the prior permission of the
manufacturer.
For some attachments, the proprietary operating instructions

supplied with them are applicable.
The rules for the authorised and proper

use of industrial trucks according to directive 94/9EC and the safety rules in these
operating instructions must always be followed by the operating and service personnel.
Only qualified and authorised persons

(experts), familiar with explosion protection
regulations and authorised by Linde are
allowed to service the trucks. The manufacturer recommends you to charge the authorised Linde dealer.
Follow all tips for operating the lift truck and carry out the
maintenance and care prescribed in the inspection and
maintenance schedule regularly, on time and with the specified lubricants.
The user, and not Linde, is responsible

for any danger arising from applications not
authorised by the manufacturer.
When replacing explosion-proof components, always install identical tested parts

approved for the truck.
Operate the truck only in the hazardous

zones for which it is certified according to
the accompanying certificate.
After changes in the explosion protection, the operator (employer) must have the
truck certified by an expert before taking it
back into operation.
These operating instructions tell you all you need to know

about starting, operation, running and servicing the truck.
For maintenance and repair work not described in these
operating instructions special technical skill and knowledge,
measuring equipment and special workshop tools are often
required. Please contact your authorised Linde dealer for this
service.
Only qualified persons (experts) authorised by Linde are
allowed to service the trucks.
To keep your warranty valid, all maintenance services must

be performed by qualified persons authorised by Linde.
The terms front, rear, left and right refer to the position
in which the item concerned is installed in the truck in relation
to the forward travel direction.
Approved applications
Linde fork lift trucks are designed for transporting and lifting
the loads stated in the load capacity diagram.
In particular, we refer to the attached safety rules for the
normal and proper use of industrial trucks (VDMA) concerning safe operation and accident prevention of fork lift trucks,
as well as to the traffic regulations.
115 804 2581.0505
All measures in this manual related to

explosion protection are identified with .
Please ensure that they are followed.
Foreword
Technical note
Truck takeover
These operating instructions or excerpts thereof may only be

copied, translated or transmitted to third parties after prior
written approval by the manufacturer.
For repairs, use only genuine Linde spare parts to ensure that
your Linde fork truck will maintain its original technical standard.
Linde pursues a policy of continuous progress in the design and

construction of its products. As a result, the illustrations and
technical details referring to design, fittings and engineering of
lift trucks are subject to change if progress warrants it.
When ordering spare parts, it is important also to give the

following information:
Therefore, the manufacturer will not accept any claims based

on the specifications, illustrations and descriptions contained in this operating manual.
Please submit all enquiries concerning your fork truck and all
orders for spare parts to your authorised distributor, making
sure to state your correct shipping address.
Lift truck model: _________________________________

Manufacturers serial no./year built: _________________
3001 x
INERIS 02 ATEX No.: _________________________
Handing-over date: ______________________________
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When ordering parts for the mast assembly also specify the
serial number of the mast.
Mast no.: _______________________________________
Mast lifting height: ____________________________ mm
When taking over the fork lift truck, transfer the data from the
assembly type plates into this operating manual.
Every fork truck undergoes careful inspection before leaving

the factory in order to make sure that it will be in satisfactory
condition and fully equipped as ordered when delivered to
the customer. Authorised distributors are under obligation to
re-inspect the truck before delivery and to hand it over in good
order.
In order to avoid later complaints and inconvenience to
customers, you are requested to ascertain that the truck is in
satisfactory condition and fully equipped at the time of delivery and to acknowledge orderly handing/taking over of the
truck in the manufacturers certificate of conformity.
The following technical manuals are supplied with each fork
truck:
1 Operating instructions
1 EC declaration of conformity
(The manufacturer declares that the fork lift truck
conforms to EC directive for machines)
1 Rules for the Normal and Proper Use of Industrial
Trucks (VDMA)
1 Certificate for explosion protection
Wishing you satisfactory operation and much success,

Your
Linde Material Handling GmbH & Co. KG
Aschaffenburg
115 804 2581.0505
115 804 2581.0505
Type plates
Description
Vehicle identification plate
Truck type
Manufacturer
CE symbol
(The symbol certifies that EC directive for machines and
all applicable guidelines are fulfilled.)
Battery voltage
Unladen mass
Battery mass
Rated capacity
Serial number/year of manufacture
10
Mast number (Stamped)
11
Serial number (Stamped)
12
Leakage resistance
13
Attachment capacity plate
14
Type plate INERIS Atex type test no.

enclosure on left-hand side of truck)
(glued)
(on flameproof
3
x1151429
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Electric reach truck R 14, R 16, R 20
explosion-proof
Description
Advanced technology,
simple and ergonomic operation,
energy-saving, environment-friendly and minimal
maintenance,
solid manufacture
and for availability of your lift truck
nearly all parts manufactured
by Linde.
The success of a company
with about 9600 employees in eight plants.
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The drivers position and the controls are arranged in accordance with state-of-the-art human engineering. The arrangement and operation of each control is adapted to the driver so
that fatigue-free and therefore safe working is ensured.
x1151436
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Table of contents
Description
Page
Page
Page
Foreword ......................................................................... 2
Beginning operation ................................................ 23
Approved applications ........................................................ 2

Technical note ..................................................................... 3
Truck takeover ..................................................................... 3
Safety rules ........................................................................ 23

Experts .............................................................................. 23
Safety information ............................................................. 25
Handling fluids and lubricants .......................................... 25
........................................................ 26
Safety inspection
Explosion protection check
........................................ 26
Operation of industrial trucks in the plant area ................ 26
Noise emission data ......................................................... 26
Frequency characteristic for human body vibrations ...... 26
Running-in instructions ..................................................... 26
Daily checks and services before operation .................... 27
Checks and services prior to initial operation
of the truck ...................................................................... 27
Daily checks ...................................................................... 27
Check the condition for leakage resistance
of the traction wheel
................................................ 27
Open the motor compartment cover ................................. 28
Removing the floor plate ................................................... 28
Opening the top cover ...................................................... 28
Checking state of battery charge ...................................... 29
Charging the battery ......................................................... 29
Reaching the battery out ................................................... 30
Connecting the battery (Version 1) to an external
charger ........................................................................... 30
Connect the version 2 battery (protected against
accumulations of dust) to a suitable external battery
charger ........................................................................... 31
Check the battery condition, electrolyte
level and specific gravity ............................................... 31
Changing the battery (hoist method) ................................ 32
Changing the battery (roll on, roll off) .............................. 33
Steering column adjustment ............................................. 34
Seat adjustments ............................................................... 34
Controls and their operation ............................................. 35
Check the forks and fork quick-releases
................... 35
Travel with the forks leading ......................................... 37

Change the direction of travel ....................................... 37
Single-pedal model .......................................................... 38
Braking (dual-pedal model) .............................................. 39
Regenerative traction brake .......................................... 39
Hydraulic footbrake ....................................................... 39
Parking brake ................................................................. 39
Engaging the parking brake .......................................... 39
Releasing the parking brake ......................................... 39
Braking (single-pedal model) ........................................... 40
Steering system ................................................................. 41
Steering .......................................................................... 41
Central control lever (joystick) operation of mast and
attachments .................................................................... 42
Raising the fork carriage ............................................... 42
Lowering the fork carriage ............................................ 42
Reaching the mast out .................................................. 42
Reaching the mast back ................................................ 42
Tilting the fork carriage forward .................................... 42
Tilting the fork carriage back ......................................... 42
Operating the attachments ............................................ 42
Operating the sideshift .................................................. 42
Single control lever operation of mast and
attachments .................................................................... 43
Operation of horn .............................................................. 44
Emergency isolator button ................................................ 44
Before loading ................................................................... 45
Positioning the forks ......................................................... 46
Loading ............................................................................. 46
Transporting a load ........................................................... 48
Unloading .......................................................................... 48
Before leaving the truck .................................................... 48
Fuses ................................................................................. 49
Fuses (ancillary circuits) ................................................ 49
Fuses (main circuit) ....................................................... 49
Slinging the truck .............................................................. 50
Wheel change ................................................................... 50
Jack locations when changing wheels ......................... 50
Emergency lower .............................................................. 51
Emergency steering and parking brake release ............. 51
Towing instructions ........................................................... 52
Transporting the truck on a lorry or low-bed trailer ......... 52
Hoisting the truck with a crane ......................................... 52
Side guidance ................................................................... 53
Side guidance for drive-in racking ................................ 53
Description ..................................................................... 5
Type plates .......................................................................... 5
Technical data ................................................................... 10
Technical description ........................................................ 12
Introduction .................................................................... 12
Operators compartment and controls .......................... 12
Chassis .......................................................................... 12
Drive and transmission .................................................. 12
Electrical system ............................................................ 12
Steering .......................................................................... 12
Mast, hydraulics and reach frame ................................. 12
Braking ........................................................................... 12
................................................ 13
Gas warning system
General view of truck ........................................................ 14
Operating controls and indicators - dual-pedal model .... 15
Operating controls and indicators - single-pedal model . 16
Operator's display ............................................................. 17
Multi-purpose display .................................................... 17
Hour meter for truck ....................................................... 17
Battery discharge indicator ............................................ 18
Drive wheel position indicator ...................................... 18
Motor brushes wear indicator ....................................... 18
Overheating warning lights ........................................... 19
Condition display ........................................................... 19
Brake fluid level warning light ....................................... 19
Service warning light ..................................................... 19
Parking brake warning light .......................................... 20
Battery unlocked warning light ...................................... 20
Slow speed indicator ..................................................... 20
Composite instrument for gas warning system
........ 21
Hour meter ..................................................................... 21
Battery discharge indicator ............................................ 21
Overheating warning lights
....................................... 22
Traction motor overheating warning lights ................... 22
Lift pump motor overheating warning light ................... 22
Steering motor overheating warning light .................... 22
Overheating warning light for traction motor brake or
straddle leg wheel brake ............................................... 22
Gas warning system (compression-proof enclosure)
overheating monitoring warning light) .......................... 22
Operation ...................................................................... 36
Driving ............................................................................... 36
Mounting and dismounting the truck ............................. 36
Starting on an incline ..................................................... 36
Dual-pedal model ............................................................. 37
Driving ............................................................................ 37
Travel with the forks trailing .......................................... 37
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Table of contents
Description
Page
Page
Page
360 steering ..................................................................... 54

Height preselector system ................................................ 55
Initialising the system .................................................... 55
Displaying the current selected zone ........................... 55
Selecting a new zone .................................................... 55
Stacking a load .............................................................. 56
Destacking a load .......................................................... 56
Cancelling a selection/operation .................................. 56
Lift height indicator ............................................................ 57
Operation (shelf mode) .................................................. 57
Stacking a load (shelf mode) ........................................ 57
Destacking a load (shelf mode) .................................... 57
Operator code entry .......................................................... 58
Logging on ..................................................................... 58
Logging off ..................................................................... 58
Accessing supervisor menus ........................................ 58
Changing the supervisor PIN ........................................ 59
Disable/enable the truck ............................................... 59
Adding/deleting operator PIN numbers ........................ 59
List operator PIN numbers ............................................ 60
Set/reset learner operation ............................................ 60
Truck Data Management (LFM) ........................................ 61
Truck data acquisition ................................................... 61
Condition code .............................................................. 61
Operation ....................................................................... 61
Truck data acquisition - default setting
(PIN number and condition code) ................................. 62
Truck data acquisition - special setting (PIN number) . 63
Closed circuit television .................................................... 64
Securing the mast ............................................................. 67

Inspection and maintenance after the first 50 hours of
operation ........................................................................ 67
5000-hour inspection and maintenance ........ 80
Maintenance ............................................................... 65
Maintenance and safety guidelines ................................. 65
General information .......................................................... 65
Handling lubricants ........................................................... 65
Safety guidelines .............................................................. 65
Taking the truck out of operation ...................................... 66
Measures before taking the truck out of operation .......... 66
Putting the truck back into operation ................................ 66
Mast unit and reach frame ................................................ 67
Work on the mast and the reach frame part of the truck .. 67
Mast removal ..................................................................... 67
Securing the reach frame against reaching in or out ...... 67
The mast ............................................................................ 67
Inspection and maintenance chart ................................... 68
Inspection and maintenance as required ...... 70

Clean the lift truck ............................................................. 70
Lubricate the lift chains and mast channels ..................... 70
Adjust the lift chains .......................................................... 70
Check the condition of the wheels and tyres ................... 71
Replace the motor brushes .............................................. 71
........... 71
Check the insulation and leakage resistance
Renew/replace the hydraulic hoses ................................. 71
Check drive wheel nuts .................................................... 72
Inspect and recalibrate the gas
......................................... 72
warning system sensors
........................................................ 72
warning system
..................... 72
Clean the gas warning system sensors

Check and adjust the parking brake ................................ 73
Check the hydraulic hoses and pipes for damage .......... 73
Check the mast and lift chains for condition and security .... 73
Lubricate the mast, mast rollers, lift chains and chain
pulleys ............................................................................ 74
Lubricate the reach channels and rollers ........................ 75
Lubricate the battery trolley slides and associated
mechanism .................................................................... 76
Check the condition and security of
motor and battery connectors and cables .................... 76
Check the hydraulic oil level ............................................ 76
Lubricate the fork carriage and sideshift slider pad ........ 77
Check condition of side guide rollers ............................... 77
Check condition of brake pipes ........................................ 80

Grease the load wheel bearings ...................................... 80
Change the hydraulic fluid ................................................ 81
Renew the hydraulic return line filter ............................... 82
10000-hour or 5-year inspection

and maintenance ................................................... 83
Change the brake fluid ..................................................... 83
Inspection and maintenance data .................................... 85
Recommended lubricants ................................................ 86
Hydraulic oil ................................................................... 86
Multipurpose grease ..................................................... 86
Gear oil .......................................................................... 86
Steering drive gears ...................................................... 86
General purpose oil ....................................................... 86
Chain Spray ................................................................... 86
Brake fluid ...................................................................... 86
Troubleshooting guide (hydraulic system) ...................... 87
Hydraulic system piping ................................................... 88
Electric circuit diagram (standard equipment) ................. 90
Electric circuit diagram (Gas warning system) ................. 96
Index .................................................................................. 98

Perform the motor brushes wear check ........................... 78
Check the brake fluid level ............................................... 78
Check the traction motor brake band and load wheel
shoes for wear and adjustment ..................................... 79
Renew the hydraulic tank breather filter .......................... 79
Technical data
Description
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Description
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Technical data
11
Technical description
Description
Introduction
Electrical system
The electric three wheel reach truck models R14, R16,

R20 which all comply with all relevant EC directives, have
been developed to meet the most arduous application requirements. The main design features result from a thorough
analysis of todays warehouse logistics to achieve maximum
productivity. The overall design concept ensures excellent
operator comfort contributing significantly to high work
throughput with minimum fatigue.
These trucks are fitted with an advanced high frequency

digital control system for traction, steering and load handling.
This system reacts progressively to operator demand and
provides extremely smooth movements. It also incorporates
regenerative electric braking (LBC) on release of the accelerator. This technology ensures maximum efficiency from the
truck and a high number of work cycles from the battery.
Parameter adjustment allows the trucks to be tailored to suit
a particular requirement and integrated diagnostics ensure
rapid servicing and maximum uptime.
All components and connectors are at least of protection
class IP54.
Operators compartment and controls
Chassis
The chassis has been designed to achieve maximum strength
and rigidity. The rear lower chassis consists of a steel casting
giving a low centre of gravity for stability and excellent
residual capacities at high lift. The operators compartment,
motors, and electronics, are protected within the rugged
structure, with easy accessibility for maintenance.
Drive and transmission

A powerful fixed 5.4 kW (SEM) shunt drive motor is mounted
above a turntable gearbox assembly. Power is transmitted to
the drive wheel via a spur and bevel transmission. Reduced
traction performance is available with the parking brake
applied to enable safe starting on gradients without overloading the transmission or parking brake.
12
Steering
Electrical 'fly by wire' steering reduces operator fatigue,
ensures excellent manoeuvrability and generally improves
work handling. The steering system provides feedback to the
steering wheel, ensuring full operator confidence. 360 Steering is available as an option.
Mast, hydraulics and reach frame

The new concept low deflection triplex clearview fixed mast
with tilting carriage gives a completely free view through the
mast at all stages of lift for faster, safer load handling. The
unique design uses only two hydraulic cylinders mounted
behind the mast uprights.
The tilting carriage, fitted with an integral sideshift, reduces
forward load movement to a minimum to provide excellent
residual capacities at all lift heights.
Through-the-mast reeving for up to four hydraulic functions
eliminates the need for hose reels. Sealed for life angled
rollers ensure smooth, rapid, lift/lower movements.
Integral outer mast and reach frame allows excellent forward
visibility of the forks and load at low levels.
A powerful electronically pulse controlled pump motor with
automatic slowdown at full lift, gives rapid lift movement,
whilst automatic slowdown at both ends of the reach movement ensures smooth, fast, safe and accurate load handling
cycles.
Braking
The trucks have three independent braking systems.
1. Hydraulic footbrake operating on drive and load wheels.
2. Parking brake operating on drive motor.
3. Regenerative electric braking occurs when the accelerator is released fully or the opposite direction of travel is
selected.
115 804 2581.0505
The operators compartment has been designed totally with

the operator in mind. Every aspect of form and function to
maximise the combined efficiency of man and machine for
increased productivity has been evaluated. The advanced,
ergonomic layout of all operating controls ensures optimum
comfort and efficiency. The purpose-built suspension seat
supports every operational body movement and its full lateral, lumbar and weight adjustments suit all operations. Finger
light joysticks provide precise control of all load handling
functions.
Comprehensive mast dampening measures means seamless mast function under all conditions since the control
system automatically smooths out any sharp joystick movements the operator might make.
Technical description
Description
Gas warning system

The gas warning system is provided with two sensor heads
(1). One sensor head is located near the drive axle, the
other at the level of the operators head outside the overhead
guard.
If a gas concentration of over 10 % of the lower explosion limit

of gas mixtures is detected, a buzzer sounds which can be
turned off with an acknowledgement button (2) on the instrument panel. When the top limit (25 %) of the lower explosion
limit of gas mixtures is reached the truck release signal is
interrupted and the truck makes a controlled shut down. Only
the steering and regenerative braking remains activated with
this procedure.
The sensor heads must be inspected and, if necessary,

recalibrated every two months. This service must be recorded
.
in the inspection log book stowed in enclosure
The sensor heads should be renewed about every three
years. Please contact your authorised Linde dealer for this
service.
NOTE
The steering is in operation for 20 seconds after the
release signal is cut off by the gas warning system.
115 804 2581.0505
The truck can be returned to operation only after a safe

operating condition is determined. The gas surveillance
device is continuously active.
ATTENTION
The gas warning system must be recalibrated
every 2 months or after a complete discharge
and cut-out of the buffer battery.
2
1
1
P
x1151476
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General view of truck

Mast unit
Lift cylinders
Protection screen
Control panel cover
Battery connector
Battery
Lift motor and pump unit
Hydraulic tank
Load wheels
Hydraulic control valve
Reach rollers
Sensor head
Drive wheel
Gearbox
Reach jack
Traction motor
Horn
Brake fluid reservoir
Seat mounting/motor cover
Traction motor brake
Power steering motor/gearbox/controller
Seat
Steering wheel
Gas warning system (on the left side of the truck)
Instrument for gas warning system
Sensor head
31
Lift chains
Fork latches
Forks
30
Fork carriage
Sideshift jack
27
26
25
2
24
23
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Description
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Operating controls and indicators - dual-pedal model

1
Pneumatic-operated horn
Parking brake switch
Light switch*
Traction motor overheating warning light
Brake overheating warning light for traction

motor and straddle leg wheels
Gas warning system (compression-proof

enclosure) overheating monitoring warning
light
Steer motor overheating warning light
Lift motor overheating warning light
Keypad*
Gas warning system warning light
11
Key switch or keypad* main switch
12
Gas warning reset switch
13
Display
14
Emergency isolator button
15
Control lever (lift)
16
Control lever (reach out)
17
Control lever (tilt)
18
Control lever (sideshift)*

Reverse accelerator pedal
20
Brake pedal
21
Forward accelerator pedal
22
Control lever
(lift and reach)
23
Control lever
(tilt and sideshift)
24
Control lever (attachments)
25
Steering wheel
26
LFM keypad*
9 10 11 12
10
19
26
Description
13
14
15
16
25
17
18
22
23
24
*
x1151504
* Option
21
20
19
15
Operating controls and indicators - single-pedal model

1
Description
Pneumatic horn
Light switch*
Traction motor overheating warning light

straddle leg wheel brake

overheating monitoring warning light
Steer motor overheating warning light
Lift motor overheating warning light
Keypad*
10
Gas warning system warning light
11
Key switch or keypad* main switch

Gas warning reset switch
13
Display
14
15
Control lever (lifting)
16
Control lever (mast advance)
17
Control lever (tilting)
18
Control lever (sideshifting)*
19
Direction switch
20
Accelerator pedal
21
Brake pedal
22
Foot interlock switch
23
Control lever
(lift and reach)
24
Control lever
(tilt and sideshift)
25
Control lever (attachments)
26
Steering wheel
27
LFM keypad*
9 10 11 12
13
14
15
16
26
17
18
23
24
25
*
x1151505
* Option
16
22
21
20
19
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Operator's display
Description
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A display mounted in front of the operator displays the

following information:
Multi-purpose display
Hour meter for truck
An LED display (1) is used to convey information to the

operator.
Hour meter/multi-purpose display
Battery discharge indicator
Drive wheel position indicator
Motor brushes wear indicator
(1) Fork height *
Overheating warning light
(2) Time of day
Interlock warning indicator
(3) Error code (testing only)
Brake fluid level warning light
(4) Help prompt
Service warning light
(5) Hour meter
Parking brake warning light
Battery unlocked warning
Slow speed indicator
Transmitter range*
Preselected height*
Mode indicators illuminate to qualify the information being

displayed as follows:
When the keyswitch is turned on, the hourglass symbol (1)

illuminates, and the multi-purpose display (2) shows the
operating time (keyswitch on and seat occupied) of the
truck in hours.
The display continuously shows this information until the

keyswitch is turned off.
NOTE
As standard the multi-purpose display shows truck operating time.
* Option
1
5
x1151306
x1151307
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17
Operator's display
Description
Drive wheel position indicator
Motor brushes wear indicator
The battery charge is shown as a horizontal bar graph of 10

segments.
When the keyswitch is on, the drive wheel orientation is

displayed by opposite green arrow heads (1), which will
rotate as the steering wheel is operated.
On the display a combination of two warning lights is used to

inform the driver of worn motor brushes in the
traction motor and hydraulic lift pump motor.
The two central green arrows display the direction selected.*
NOTE
The power-assisted steering system uses a brushless
motor.
There are, in right to left order, five green (3), three yellow (2)
and two red (1) segments of this display.
Only one segment will be illuminated at any time.
A fully charged battery will cause the right green segment to
be illuminated.
As the battery is discharged the display will decrement
accordingly until at 28% residual capacity the left red led will
be illuminated and flashing.
Truck performance will be reduced when the battery has
been discharged 80%, leaving 20% residual capacity
Both the red motor brush wear warning light (1) as well as
the yellow warning light (3) come on, when the traction
motor brushes must be renewed.
Both the red motor brush wear warning light (1) as well as
the yellow warning light (2) come on, when the hydraulic
lift pump motor brushes must be renewed.
Please contact your authorised Linde dealer when the motor

brush wear indicator illuminates.
* Option
3
2
1
4
x1151309
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x1151310
x1151311
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NOTE
At 80% discharge, the reduced performance indicator (4)
will illuminate when the lift lever is operated.
The battery must be recharged or replaced.
Operator's display
Description
Condition display
Brake fluid level warning light
Should prolonged overload conditions exist, the motors or

controller may become too hot. The display utilises a combination of two indicators to notify the operator of this condition.
When starting to drive, a diagnosis of the trucks operational

state is made. The following parameters are sensed and
displayed in display (3) in case of malfunction.
The red indicator (1) illuminates if the brake fluid level is low.
Both the red temperature warning indicator (1) and amber

indicator (3) illuminate if the traction motor has overheated.

indicator (2) illuminate if the pump motor has overheated.

indicator (4) illuminate if the steering motor has overheated.
115 804 2581.0505
NOTE
If a motor or the controller becomes too hot, then it's
performance will be reduced until it has cooled to normal
operating temperature. The amber slow speed indicator (5)
will illuminate to notify the operator of reduced performance.
CAUTION
Contact your authorised Linde dealer if one of the
motors or the controller has continously overheated.
Seat
H,br
f,br
No
Stop
VaLVe
Joy
L,boot
T, boot
L,Foot
The seat switch is not operated

The parking brake is applied
The footbrake pedal is operated.
An optional interlock is inhibiting the function
The lift stop input is active
No valve detected at power up
One or more joysticks operated at power-up
Lift controller failed self test or the battery is flat
Traction controller failed self test
The left foot switch not operated
(single-pedal trucks)
NOTE
Standar interlock states are indicated with warning indicator (1). Serious malfunctions such as VaLVE, Joy, L, boot
and T,boot are indicated with warning indicator (2). Please
contact your authorised Linde dealer.
DANGER
Immediately fill the brake fluid reservoir and check
for leaks.
Service warning light

-
If the red indicator (2) flashes, then a fault condition exists.

Please contact your authorised Linde dealer.
NOTE
As an option, the red indicator (2) can be programmed to
notify that a service is due. The indicator will illuminate and
the multi purpose display will show 'serv!' briefly when the
keyswitch is turned on. Please contact your authorised
Linde dealer.
2
1
1
3
2
4
x1151312
x1151463
x1151314
19
Operator's display
Description
Parking brake warning light
Battery unlocked warning light
Slow speed indicator
The red indicator (1) illuminates whilst the parking brake is

applied.
The red indicator (2) illuminates if the battery is not locked

firmly in place.
The red indicator (3) illuminates when the performance of the

selected function is reduced.
DANGER
If the red indicator (1) flashes, then brake wear is
excessive. Please contact your authorised Linde
dealer. Never operate a truck with defective braking.
NOTE
Slow speed traction is available with the battery reached out
to allow battery changing. The slow speed indicator will
illuminate to notify the operator.
DANGER
Do not use the truck with the battery reached
forward.
115 804 2581.0505
x1151315
20
x1151316
x1151317

The composite instrument (1) contains the following warning
lights and indicators:
NOTE
The battery discharge indicator (3) and the hour meter (2)
are explosion-protected, ie mounted in a flameproof enclosure.
Description

It indicates the charging state of the buffer battery even when
the key switch is turned off and the emergency isolator button
is not released. It reduces the speed of the working hydraulics
when battery discharge has reached 80 %.
Hour meter
The buffer battery is fully charged when the right green LED
(6) is illuminated. As the battery discharges, the illuminated
bar (6) moves from right to left.
The hour meter (2) is running, but it has absolutely no

relevance to the gas warning system.
If only the orange LED (5) is illuminated, the battery discharge

is up to 70 % and the battery must be recharged.
115 804 2581.0505
If the orange LED (5) also extinguishes, the red LED (4)
illuminates. The buffer battery discharge is up to approx.
80 % and recharging or changing of the battery is required.
CAUTION
After a complete shutoff the gas warning system
must be recalibrated.
21

NOTE
If one of the following warning lights comes on, the truck will
carry out a controlled automatic shutoff.
Resume operation only after the truck has cooled. If the fault
reoccurs, please contact your authorised Linde dealer.
Traction motor overheating warning lights

The red warning light (1) comes on if the maximum traction
motor surface temperature is exceeded.
Description
Lift pump motor overheating warning light
As soon as the red warning light (5) comes on the maximum
hydraulic lift pump motor surface temperature is exceeded.
Steering motor overheating warning light

steering motor surface temperature is exceeded.
Overheating warning light for traction motor

brake or straddle leg wheel brake
surface temperature of one of the brakes is exceeded.
Gas warning system (compression-proof

enclosure) overheating monitoring warning
light)
surface temperature of the gas warning system enclosure is
exceeded.
115 804 2581.0505
4
5
x1151448
22
Safety rules
The responsible persons, particularly
the truck operator (ie employer) and service
personnel, must be instructed in the rules
for the normal and proper use of industrial
trucks, the applicable national, EC or EEA
explosion safety regulations, as well with
those included in these operating instructions.
115 804 2581.0505
The operator must ensure that the driver has understood all
of the safety information. Please observe the guidelines and
safety rules therein, for example:
-
information on the operation of material handling trucks

rules for roadways and work areas
rights, duties and safety rules for the operator
operation in special areas
information related to starting, driving and braking
service and repair information
recurrent inspections, accident prevention check
disposal of greases, oil and batteries
remaining risks.
The operator (ie employer) or the responsible person must

ensure that the above the guidelines and safety rules applicable for your truck are observed.
Beginning operation
The explosion protection measures and
their implementation on the truck during
operation are required by law. They require
particular attention during all work with, in
and on the truck.
The operator must ensure that the employees are instructed in the hazardous areas (explosion hazard zone 2), possible explosion hazards and the selected protective
measures, and that the operating instructions required for safety are observed. The
instruction must be repeated at appropriate
intervals.
The acceptance tests and certificates
for the truck, the pertinent laws, regulations
and guidelines, and any possible additional
requirements by the responsible authorities indicate under which conditions and
where the truck may be operated, serviced
and repaired.
DANGER
All inspection and maintenance work
must be done outside of hazardous areas,
and only by authorised skilled personnel
(experts) thoroughly familiar with the appropriate technical material and rules and regulations.
The manufacturer recommends your authorised Linde dealer for this service.
Experts
Experts are specially skilled persons who have thorough
knowledge and experience in servicing and testing industrial
trucks and being furthermore sufficiently familiar with the
national industrial safety and accident prevention regulations and all further general technical rules and guidelines
(DIN and ISO standards, technical rules arising from EC
directives or EEA agreements), so that they can give a
qualified judgement upon the safe operating conditions of the
truck.
Before commencing inspection and

maintenance, ensure that no explosion risk
exists.
23
Safety rules
Further protective measures are not
required after the elimination of the explosion hazard and a renewed formation of a
hazardous atmosphere during the repair is
excluded.
The operator (employer) or his representative must provide the technicians with
a work assignment (normally written) which
states work location, commencement, duration and the protective measures to be taken against explosion.
24
Work can only commence after the operator or his representative have ensured
that protective measures are adequate and
effectively implemented. The effectiveness
of the protective measures must be checked
while the work is in progress. The operator
or his representative can only lift the protective measures after all work has been completed and no further hazards exist.
Before resuming operation after repairs, ensure that the trucks explosion protection required for normal operation is effective again.
The tightness of all electrical components must be ensured.
115 804 2581.0505
In emergency situations when performing repairs where an explosion hazard exists from sparking, or the explosive hazard
can result from the repair work, appropriate
explosion protective measures must be taken.
Beginning operation
Safety rules
When instructing a trained operator (driver), acquaint him
with the
-
special features of the fork lift truck (double-pedal steering, central control lever),
special features of the explosion-proof fork lift
,
truck
optional equipment,
special conditions in the plant and work place
ATTENTION
The driver must be retrained or reinstructed if the
traction and brake parameters of the LDC control
are modified afterwards.
The safety in the work area is ensured if the truck is employed
properly and the operator trained correctly.
Should the truck tip over during an unauthorised application
or due to incorrect operation, always follow the instructions
depicted in the small boxes on this page.
Safety information
CAUTION
indicates hazards that may result in personal
injury and/or substantial damage to the product.
Handling fluids and lubricants

Always handle fluids and lubricants as required and
as specified by the manufacturer.
ATTENTION
indicates hazards that may result in damage to or
destruction of the product.
Only store fluids and lubricants in approved containers at

specified storage places. As they could be inflammable, do
not contact them with hot objects or a naked flame.
This note is found in places on the truck where

special attention is required. Read the appropriate section of your operating instructions.
Only use clean containers when replenishing fluids and

lubricants.
Follow the manufacturers safety and disposal instructions
when using fluids and lubricants and cleaning compounds.
Avoid spilling fluids and lubricants. Remove any spillage
immediately with a suitable binding agent and dispose of as
specified.
Other warning symbols are also used for your safety. Please
observe the various symbols.
All explosion protection measures are

marked with the symbol at the left of this
paragraph. Be certain to follow these measures.
NOTE
identifies technical information requiring special attention
because the meaning may not even be obvious to skilled
personnel.
The precautions DANGER, CAUTION, ATTENTION and

NOTE in this manual are provided to indicate special dangers
or unusual information requiring special identification:
Also dispose of used or contaminated fluids and lubricants as

specified.
Follow laws and regulations.
Clean the area surrounding the part in question before
lubrication, filter renewal or repairs in the hydraulic system.
Discard parts in a way friendly to the environment.
CAUTION
Do not allow hydraulic oil under pressure, for
example at a leak, to penetrate the skin. Medical
aid is required if such an injury occurs.
CAUTION
Improper handling of brake fluid can endanger
your health and the environment.
DANGER
indicates hazards that may result in personal
injury or death and/or substantial damage to the
product.
x1151434
115 804 2581.0505
by training and practising driving, shifting and steering operations until they are completely mastered.
After the above has been mastered, commence practice with
stacking operations.
Beginning operation
25
Safety rules
Safety inspection
The accident prevention regulations require
that the forklift truck must be inspected at
least once a year for proper working condition by trained personnel. Please contact
authorised skilled personnel (experts) in this
regard. The manufacturer recommends your
authorised Linde dealer for this service.
A visual check of the explosion protection
equipment is also required every two weeks.
Operation of industrial trucks in the plant

area
ATTENTION
Many plant areas are so-called limited public
traffic areas.
We advise you to check if your company liability insurance
covers any damages occurring with your fork truck against
third parties on "limited" public traffic areas.
26
Noise emission data
Running-in instructions
Determined in a test cycle in accordance with EN 12053 from

the weighted values in the operating modes DRIVING, LIFTING, IDLING.
Noise level at drivers station
R 14 - R 20
LPAZ = 68 dB (A)
The truck can be operated at full speed directly. Avoid sustained high loads on the working hydraulic system and the
travel drive in the first 50 hours of operation.
Uncertainty
K PA =
4 dB (A)
NOTE
Higher or lower noise emissions can exist during operation of the truck, eg due to different operation, influence of
the surroundings and additional noise emission sources.
Frequency characteristic for human body

vibrations
The values are determined in conformance with EN 13059 on
trucks with standard equipment according to the technical
data sheet (driving over test course with bumps).
Frequency characteristic acc. to EN 12096
Measured frequency characteristic
a w.zs = 0.7 m/s
Uncertainty
K = 0.2 m/s
Frequency characteristic given for hand and arm vibrations
Frequency characteristic
< 2.5 m/s
NOTE
The frequency characteristic for the human body can not
be used to determine the actual frequency load during
operation. This load depends on the working conditions
(condition of roadway, type of operation, etc.) and must
therefore be determined at the site, if necessary.
The specification of hand and arm vibrations is required by
law, even if the values, as in this case, do not signal any
danger.
Tighten wheel fasteners daily prior to starting operation or

after a wheel change until they are seated firmly, ie until no
further tightening is possible.
Tighten opposite wheel fasteners to a torque of 140 Nm.
NOTE
Refer to the tightening instructions on the tag attached to
the steering column.
115 804 2581.0505
The operator (employer) must maintain the

truck in a safe operating condition.
Beginning operation
Daily checks and services before operation

Checks and services prior to initial operation of the truck*
-
Check the wheel fasteners for tightness
Check the hydraulic oil level
Check the battery state of charge, electrolyte level and

specific gravity
Check the braking system
Check the steering system
Check the horn
Check the mast and attachments
Check condition and tightness of electric cables, connectors and connections
Tighten the wheel fasteners

-
Check all wheel fasteners for tightness.
Tighten opposite wheel fasteners to a torque of 140 Nm.
Beginning operation
Check the condition for leakage resistance of the traction wheel
In order to ensure the leakage resistance as stated on the
label (1), the tyre (2) and floor must be free of debris and
foreign objects.
The truck may have to be cleaned several times a day,
depending upon the application conditions.
If in doubt, check the values. Please contact authorised
skilled personnel (experts).
ATTENTION
The approved anti-static tyres must be permanently marked accordingly.
115 804 2581.0505
Daily checks*
-
Check the battery charge
Check the braking system
Check the horn
Check the condition for leakage resistance of the traction

wheel
Check all controls for proper functioning
The description of the services can also be located in the

index.
x1151318
x1151497
27
Beginning operation
Open the motor compartment cover
Opening the top cover
For ease of access to the motors and hydraulic tank, the seat
unit is mounted on a pivot which enables it to be swung out
from the chassis as a complete unit.
-
Remove the securing screw (1).
Swing the seat assembly out from the chassis. For additional access the hinged flap (2) at the rear of the cover
may be raised.
CAUTION
The motors can become very hot. Risk of scalding.
To close, swing the seat assembly back into the chassis.
Replace and tighten the securing screw (1).
To remove the seat assembly completely, disconnect the

seat wiring, and lift the assembly from the pivot.
Turn the keyswitch off.
Depress the emergency isolator button (2).
Unplug the battery.
Undo the two socket head screws in the cover (1). Open
the cover fully.
Reverse the procedure to close the cover.
Removing the floor plate

-
Open the motor compartment cover.
Remove the two securing screws (1).
Lift the floor plate from the truck.
115 804 2581.0505
CAUTION
Manual handling risk. The seat assembly is heavy.
Assistance should be sought if it is to be completely removed.
1
x1151319
28
x1151320
x1151462
Beginning operation
Checking state of battery charge

-
Lift the emergency isolator button (3).
Turn the keyswitch (1) on.
NOTE
Check that the specific gravity of the electrolyte is
at least 1.14.
Check the battery state of charge on the operator's

display (2).
Always charge and service the battery according to the

manufacturer's instructions.
115 804 2581.0505
Charging the battery

CAUTION
For the safe operation and maintenance of the
battery, follow the following instructions. The electrolyte in the batteries is a sulphuric acid and
water solution, which is both poisonous and caustic. Therefore, wear protective clothing and protective glasses when working around batteries.
Gases are released when batteries are being
charged, do not expose the battery to sparks or
open flames, as an explosion could result. Rooms
in which batteries are charged or stored must be
ventilated accordingly.
2
3
If you are not in possession of these instructions, please

contact your local Linde dealer. Also follow the operating
instructions for the battery charger.
CAUTION
Do place any metal objects on the battery which
could cause a short circuit.
CAUTION
Do not top up the electrolyte before charging.
Version 1
NOTE
The gas warning system is buffered for up to about
120 minutes by rechargeable batteries. This ensures that
the sensing system remains in operation even during a
change of the truck drive battery so that a recalibration is
not required. There is also a second connection to the drive
battery, so that the warning system is also powered when
the battery is being charged.
If the plug (4) for the permanent power supply of the buffer
circuit is not reconnected, the built-in discharge indicator
cuts off the gas warning system when a buffer voltage of
23 V is reached. The gas warning system can only be taken
back into operation if the buffer circuit is consciously
acknowledged with an additional key switch.
This key switch must be in the repository of a safety
official, as EN 1755 mandates a recalibration of the sensor
heads before operation.
Version 2
x1151491
x1151477
x1151500
29
Beginning operation
Reaching the battery out
Connecting the battery (Version 1) to an external charger
The battery must be reached out for inspection or routine

maintenance.
Lower the forks.
Lower the forks to just above the ground.
Apply the parking brake, turn the keyswitch off.
Return the mast to the fully reached back position.
Depress the emergency isolator button.
Lift the battery trolley locking lever (1) and reach the battery
forward. The battery unlocked warning indicator (2) on the
operator's display will illuminate.
Release the battery connector locking plate (1) and unplug the battery connector (2) (Version 1).
Insert the charger connector (3) into the battery connector (2)
(Version 1).
Switch on the battery charger.
To relocate the battery, operate the reach lever to reach

the battery in until the battery unlocked warning indicator
on the operator's display extinguishes.
ATTENTION
Before reconnecting the battery to the truck,
ensure the keyswitch is turned off, and the emergency isolator button is depressed.
CAUTION
Ensure that the battery cables are not twisted
when reaching the battery back.
115 804 2581.0505
DANGER
Do not use the truck with the battery reached
forward.
Version 1
1
2
2
3
x1151325
30
x1151316
x1151478
115 804 2581.0505
Connect the version 2 battery (protected

against accumulations of dust) to a suitable
external battery charger
-
Lower the forks.
Apply the parking brake, turn the keyswitch off.
Release the clip (5) and fold the cover (4) back to the rear.
Push with a screwdriver into the openings (2) to release

the levers (3).
Disconnect the battery connector (6).
Insert the battery charger connector into the battery connector (1).
Switch on the battery charger.
Beginning operation

level and specific gravity
CAUTION
For the safe operation and maintenance of the
battery, follow the following instructions. The electrolyte in the batteries is a sulphuric acid and
water solution, which is both poisonous and caustic. Therefore, wear protective clothing and protective glasses when working around batteries.
Gases are released when batteries are being
charged, do not expose the battery to sparks or
open flames, as an explosion could result. Rooms
in which batteries are charged or stored must be
ventilated accordingly.
Check the battery for casing cracks, lifted plates and

electrolyte leakage.
Unscrew the caps and check the electrolyte level.
On batteries with check tubes, the fluid should be at the

bottom of the tubes. On batteries without tubes, the fluid
should be 10 - 15 mm above the plates.
If the electrolyte level is low, top up with distilled water

only.
Remove corrosion on battery poles and coat with nonacidic grease.
Retighten pole clamps firmly.
Check the specific gravity using a hydrometer. The specific gravity of the electrolyte should be between 1.24 and
1.28.
For version 2, (dust accumulation protection):
ATTENTION
This battery is specially shock- and vibrationproof and enclosured in a high safety tray.
Version 2
NOTE
Discharges which are under 20 % of the rated capacity are
deep discharges. Deep discharges shorten the service
life of the battery.
1
2
3
4
5
x1151501
x1151326
31
Beginning operation
Changing the battery (hoist method)

ATTENTION
Use lifting equipment of sufficient capacity for the weight of

the battery. (See Battery Plate).
Reverse the procedure to fit the battery.
Reach battery fully forward.
Apply the parking brake, turn the keyswitch off, and

depress the emergency isolator button.
Reconnect the battery (2), ensuring the battery connector

locking plate is engaged.
Connect the buffer circuit plug (1).
Release the battery connector locking plate and unplug

the battery (2) from the truck.
Disconnect the buffer circuit plug (1).
Connect the lifting equipment to the battery and lift the

battery up and outwards from the truck. Ensure the battery
does not hit the mast or power unit chassis.
WARNING
Manual handling risk. The battery is heavy. Take care
when manoeuvring the battery from the chassis.
NOTE
If the plug for the permanent power supply of the buffer

-
Turn the keyswitch on and operate the reach lever to reach

the battery in until the battery unlocked warning indicator
on the operator's display extinguishes.
CAUTION
ATTENTION
The battery cable is designed to minimise the free
cable projecting beyond the battery face.
In order to maintain this condition it is necessary to replace

the battery so that the face adjacent to the cable route and
negative terminal is nearest to the truck bulkhead.
With some batteries the positive terminal is also on the

same face as the cable route.
CAUTION
It is essential that the battery is correctly seated
on the battery trolley before reaching back and
locking into position.
DANGER
The replacement battery must be identical in size
and weight to the original battery.
In case of any deviations in size or weight, please contact your

authorised Linde dealer.
x1151479
32
115 804 2581.0505
DANGER
When lifting the battery with a crane, ensure that
no persons are within the vicinity. Never step
under an elevated load.
Beginning operation
Changing the battery (roll on, roll off)*
115 804 2581.0505
CAUTION
Manual handling risk. The battery is heavy. Take
care when manoeuvring battery on and off the
roller stand.
-
Drive the truck up to the battery roller stand (1).
Reach the battery forward, manoeuvre the truck until the

battery is aligned with the vacant track on the roller stand.

Release the battery connector locking plate and unplug

the battery from the truck.
Disconnect the buffer circuit plug.
Open the latch (2) on the roller stand.
NOTE
The latch hinges over to secure one battery alternately.
Undo the securing latch clamp (4) and release the battery
securing latch (3) on the truck battery trolley.

Push the battery from the truck onto the roller stand. Hinge
the securing latch (2) over to retain the battery.
Disconnect the slave lead.
ATTENTION
Before reconnecting the slave lead, ensure the
keyswitch is turned off, and the emergency isolator button is depressed.
-
Connect a slave lead between the charged battery and

truck battery plug.
Release the emergency isolator button, switch on and

manoeuvre the truck to align the truck battery trolley with
the charged battery.
Push the charged battery onto the truck trolley and secure
with the securing latch (3), ensuring clamp (4) is tightened.
ATTENTION
ensure the keyswitch is turned off, and the emergency isolator is depressed.
-
Connect the battery plug.

Connect the buffer circuit plug.
CAUTION
DANGER
The replacement battery must be identical in size
and weight to the standard battery.
Any deviations in size or weight, please contact your authorised Linde dealer.
* Option
NOTE
If the plug for the permanent power supply of the buffer
2
1
3
x1151328
x1151329
33
Beginning operation
Steering column adjustment
Seat adjustments
The steering column can be adjusted for height and rake.
To move the seat forward or back, lift lever (4) and while
sat on the seat slide to the required position and release
the lever (4) to lock into the nearest notch.
The handwheel (3) is for suspension tension adjustment.

Rotate the handwheel clockwise to raise the tension.
Rotate the handwheel anticlockwise to lower the tension.
Lever (2) is used to set the height of the seat.
To raise, sit on the seat, and move the lever right to release
the locking mechanism. Allow the seat to rise slowly to the
desired height, and move the lever left to re-engage the
locking mechanism.
To lower, sit on the seat, and move the lever right to

release the locking mechanism. Allow the seat to lower
slowly to the desired height, and move the lever left to reengage the locking mechanism.
Slacken the steering column clamping knob (1).
Adjust the steering column to the desired position.
Tighten the steering column clamping knob.

CAUTION
Only make adjustments to the steering column
while the truck is stationary.
2
34
CAUTION
Only make adjustments to the seat while the
truck is stationary.
x1151496
115 804 2581.0505
4
3
x1151464
Lever (1) must be lifted to alter the rake of the seat back.
The rake can be adjusted to three positions.
NOTE
Prolonged sitting can put excessive strain on the spine.
Prevent strain with regular light exercising.
1
1
Beginning operation
Controls and their operation
Check all truck controls for correct and safe operation.

-
Check function of braking system.
Check function of steering system.
Check function of traction and hydraulic systems.
Check function of operator's display.
NOTE
When the keyswitch is turned on, all indicators on the
operator's display should illuminate briefly. Should any of
the indicators fail to illuminate, then report to supervision.
DANGER
For your own safety, and the safety of others, the
truck is fitted with various interlocks. Under no
circumstances should the operation of these interlocks be
interfered with.
CAUTION
In order to achieve correct traction operation, the
accelerator sensor can only be adjusted by trained
skilled personnel using special equipment. Please contact
your authorised Linde dealer.
The forks (2) must be plated with brass, copper, stainless steel
or an equivalent material at least 3 mm thick at the places
coming in contact with the ground (floor) of the load (pallet,
barrel), or be manufactured from stainless steel.
-
Inspect the forks (2) for visible bends, wear and damage.
Replace the load pick-up devices if the plating thickness

is less than 1 mm.
Inspect the fork quick-releases (1) and fork stop bolts for
proper seating and damage.
Replace any damaged parts.
NOTE
If a renewal of the plating is required, please contact
authorised skilled personnel (experts).
The manufacturer recommends your authorised Linde
dealer for this service.
115 804 2581.0505
DANGER
Never use a truck which has faulty controls.
x1151450
2
x1151480
x1151498
35
Driving
ATTENTION
Operating on long slopes over a 10% gradient is
not advisable due to the prescribed minimum
brake applications and the truck stability characteristics,
contact your authorised Linde dealer before driving on
long slopes.
The climbing ability rates given in the data sheet are based
on the tractive force of the truck and they apply only for
crossing obstacles and minor differences in the floor/road
level.
NOTE
Always adapt your driving style to the conditions of the
roadway (rough surfaces, etc.), particularly hazardous
work areas and the load being transported.
Operation
Mounting and dismounting the truck
Starting on an incline
When mounting or dismounting the truck always use the

handle (1) provided.
When the truck is to be stopped and started on an incline the

procedure is as follows:
CAUTION
Never use the steering wheel or hydraulic levers
as a means of pulling yourself onto the truck.
DANGER
Always turn the keyswitch to the off position
before leaving the operators driving position.
DANGER
Never alight from a moving truck.
Stop the truck under controlled electrical and hydraulic

braking.
Apply the parking brake.
To move off, press the accelerator. The drive motor holds

the truck under reduced power.
Release the parking brake.
115 804 2581.0505
CAUTION
Always drive with the mast lowered and the carriage reached fully back.
x1151438
36
x1151335
Dual-pedal model
Operation
Driving
Travel with the forks trailing
Change the direction of travel
Connect the battery.
Release the depressed accelerator pedal.
Sit on the seat.
Lift the emergency isolator button (4) if it has been pressed.
Press the pedal for the opposite direction. The truck will
be electrically braked to a standstill and then accelerated
in the opposite direction.
The accelerator pedals can be changed directly from

forward to reverse travel.
Travel control will be easier if feet rest on both accelerator

pedals.
NOTE
Depressing the accelerator pedal fully will not increase
the rate of acceleration as maximum acceleration is
controlled automatically.
NOTE
Ensure no controls are being operated.
115 804 2581.0505
Gently press the left accelerator pedal (5). The truck will
move in the forks trailing direction. The travel speed will
depend on how far the pedal is pressed.
Insert the key (2) and turn fully clockwise. The operator's
display (3) will illuminate.
Raise the forks to clear the ground. Tilt the carriage back
and retract the mast.
Release the parking brake (1).
Travel with the forks leading

-
Press the right accelerator pedal (6) the truck will move in
the forks leading direction. The travel speed will depend
on how far the pedal is pressed.
NOTE
the rate of acceleration as maximum acceleration is
controlled automatically.
NOTE
the rate of acceleration as maximum acceleration is controlled automatically.
3
4
6
5
x1151451
x1151336
x1151337
37
Single-pedal model
Operation
Driving
Change direction of travel
Gently press the accelerator pedal (7). The travel speed

will depend on how far the pedal is pressed.
Press the opposite end of direction switch (5) to change

the direction of travel.
Sit on the seat.
Lift the emergency isolator button (4) if it has been pressed.
The truck is electrically braked until it stops and then

restarts in the opposite direction of travel.
NOTE
Ensure no controls are being operated.
NOTE
The direction of travel can be changed without releasing

the accelerator pedal or applying the brake.
Travel with the forks leading
Left end (A) for forward travel.
Right end (B) for reverse travel.
Insert the key (2) and turn fully clockwise. The operator's
display (3) will illuminate.
Travel with the forks trailing

-
Select forks trailing direction of travel by pressing the left

end (A) of the direction switch (5).
Press the left foot interlock pedal (6).
Select forks leading direction of travel by pressing the

right end (B) of the direction switch (5).
Press the left foot interlock pedal (6).
Press the accelerator pedal (7). The travel speed will

NOTE
NOTE
115 804 2581.0505
7
B
5
A
5
38
x1151452
x1151339
x1151489
Braking (dual-pedal model)
Operation
Regenerative traction brake
Parking brake
For your own safety always use the parking brake to park the
truck, and during stacking and destacking operations.
Release the depressed accelerator pedal or depress the

pedal for the opposite direction.
Hydraulic footbrake
Engaging the parking brake
Release the accelerator pedals (1 or 3).
Press brake pedal (2).
NOTE
Depressing the brake pedal, hydraulically operates the
brake on the traction motor and both load wheel brakes.
115 804 2581.0505
ATTENTION
Only use the parking brake when the truck is
stationary. Do not use the parking brake as a
means of stopping the truck under normal driving conditions.
Releasing the parking brake

-
CAUTION
For emergency stops press the brake pedal (2).
It is recommended, that before taking the truck
into service, operators acquaint themselves with the function and effect of this emergency brake while the truck is
in an unladen condition.
If the parking brake is released, push the momentary

switch (2). The parking brake will engage and the parking
brake applied warning indicator (1) on the operator's
display will illuminate.
NOTE
The parking brake will be applied automatically under
certain fault conditions, and can be programmed to 'auto
apply' for certain events such as the seat being vacated.
If the parking brake is engaged, push the momentary

switch (2). The parking brake will release and the parking
display will extinguish.
DANGER
Contact your authorised Linde dealer, if signs of
wear, or faults become evident in the braking
system. Never operate a truck with a faulty braking system.
1
3
2
1
x1151341
x1151453
39
Braking (single-pedal model)
Operation
Regenerative traction brake
Parking brake
For your own safety always use the parking brake to park the
truck, and during stacking and destacking operations.
Release the accelerator pedal (2) or select the opposite

direction of travel or neutral using direction switch (3).
Hydraulic footbrake
Engaging the parking brake
Release the accelerator pedal (2).
Press brake pedal (1).
NOTE
Depressing the brake pedal, hydraulically operates the
brake on the traction motor and both load wheel brakes.
If the parking brake is engaged, push the momentary

switch (2). The parking brake will release and the parking
display will extinguish.
3
x1151454
40
x1151453
DANGER
Contact your authorised Linde dealer, if signs of
wear, or faults become evident in the braking
system. Never operate a truck with a faulty braking system.
115 804 2581.0505
2
1
ATTENTION
Only use the parking brake when the truck is
stationary. Do not use the parking brake as a
means of stopping the truck under normal driving conditions.
Releasing the parking brake

-
CAUTION
For emergency stops press the brake pedal (1).
It is recommended, that before taking the truck
into service, operators acquaint themselves with the function and effect of this emergency brake while the truck is
in an unladen condition.
If the parking brake is released, push the momentary

switch (2). The parking brake will engage and the parking
display will illuminate.
NOTE
The parking brake will be applied automatically under
certain fault conditions, and can be programmed to 'auto
apply' for certain events such as the seat being vacated.
Steering system
Operation
Steering
Turning radius
The electric steering system provides effortless manoeuvring and is invaluable when working in narrow aisles.
R 14 ...................................................................... 1540 mm
R 16 ...................................................................... 1640 mm
R 20 ...................................................................... 1775 mm
A steering knob (1) is provided and should be held at all times

the truck is in motion.
115 804 2581.0505
DANGER
Do not operate a truck with a defective steering
system.
x1151455
41
Central control lever (joystick) operation of mast and attachments

DANGER
Use the lifting device and attachments only for
authorised applications. The operator must be
instructed in the handling of the lifting device and attachments. Observe the maximum lift height. Do not put your
hands or any other part of the body into the lift mast or the
space between the mast and truck.
Always operate the joysticks smoothly without jerking. The
lifting, lowering, tilting and reaching speed is determined by
how far the joystick is moved. The joysticks return automatically to the neutral position when released.
NOTE
Note the operating symbols with arrows.
NOTE
On the single lever model both functions are operated
simultaneously (e.g. lifting and tilting) when the control
lever is moved to an intermediate position (about 45).
WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
-
Tilting the fork carriage forward

-
Move joystick (2) to the right.
NOTE
For some attachments, sideshift operation is disabled.
Tilting the fork carriage back

-
NOTE
For each attachment a load capacity plate is provided on
the reach truck and a symbol sticker must be affixed
adjacent to the relevant joystick.
Move joystick (2) to the left.
Operating the attachments

ATTENTION
Attachments (e.g. clamp or rotate) can be mounted on the reach truck as optional equipment.
Observe the operating pressure and operating instructions for the attachment. Up to two additional joysticks can
be fitted for these operations.
NOTE
For some attachments e.g. clamp, the joystick (3) will have
an interlock fitted and must be depressed to initiate
movement.
Operating the sideshift

-
Move the joystick (2) forward to shift left.

Move the joystick (2) back to shift right.
DANGER
Attachments not delivered with the reach truck
may only be employed if your authorised Linde
dealer has determined that safe working is assured in
respect to load capacity and truck stability.
Move joystick (1) back.

The fork carriage is bought to a smooth stop at maximum
lift by switching off the pump motor automatically shortly
before maximum lift.
Lowering the fork carriage

-
Move joystick (1) forward.
Reaching the mast out

-
Move joystick (1) to the right.

The mast is bought to a smooth stop at the end of travel by
switching off the pump motor automatically shortly before
the reach frame is fully reached out.
Reaching the mast back

-
Move joystick (1) to the left.

The mast is bought to a smooth stop at the end of travel by
switching off the pump motor automatically shortly before
the reach frame is fully reached back.
1
x1151465
42
2
x1151466
115 804 2581.0505
Raising the fork carriage
Operation
Single control lever operation of mast and attachments

DANGER
Use the lifting device and attachments only for
authorised applications. The operator must be
instructed in the handling of the lifting device and attachments. Observe the maximum lift height. Do not put your
hands or any other part of the body into the lift mast or the
space between the mast and truck.
Lowering the fork carriage
Operating the attachments
ATTENTION
Attachments (e.g. clamp or rotate) can be mounted on the reach truck as optional equipment.
Observe the operating pressure and operating instructions for the attachment. Up to two additional joysticks can
be fitted for these operations.
115 804 2581.0505
Move the lever (2) forward.

The mast is bought to a smooth stop at the end of travel
by switching off the pump motor automatically shortly
before the reach frame is fully reached out.
Reaching the mast back

-
Raising the fork carriage
Reaching the mast out
Always operate the levers smoothly without jerking. The

lifting, lowering, tilting and reaching speed is determined by
how far the lever is moved. The levers return automatically to
the neutral position when released.
NOTE
Note the operating symbols with arrows.
DANGER
Do not step on the raised forks. Increased danger
of falling and being squeezed.
Move the lever (1) back.
The fork carriage is bought to a smooth stop at maximum
lift by switching off the pump motor automatically shortly
before maximum lift.
Operation

The mast is bought to a smooth stop at the end of travel
by switching off the pump motor automatically shortly
before the reach frame is fully reached back.
Tilting the fork carriage forward

-
NOTE
For some attachments e.g. clamp, the joystick will have an
interlock fitted and must be depressed to initiate movement.
NOTE
For some attachments, sideshift operation is disabled.
NOTE
For each attachment a load capacity plate is provided on
the reach truck and a symbol sticker must be affixed
adjacent to the relevant joystick.
Tilting the fork carriage back
Operating the sideshift
Move the lever (4) forward to shift left.
Move the lever (4) back to shift right.
DANGER
Attachments not delivered with the reach truck
may only be employed if your authorised Linde
dealer has determined that safe working is assured in
respect to load capacity and truck stability.
4
x1151467
43
Horn, emergency isolator button
Operation
Operation of horn
The pneumatic-operated horn serves as warning signal eg.

on junctions and in passages with poor view.
The emergency isolator button (2) isolates all electrical

power and applies the parking brake when pressed.
ATTENTION
Only use the emergency isolator button in an
emergency or to isolate electrical power when
the truck is left unattended. Do not use the emergency
isolator button as a means of stopping the truck under
normal driving conditions.
Depress the knob (1) to sound the horn.
NOTE
After having sounded the horn pull up the knob (1) again.
To restore electrical power, pull the red knob (2) up until it is

released.
NOTE
If the emergency isolator button has been depressed, then
the correct start up procedure should be followed in order
for the truck to operate.
115 804 2581.0505
x1151468
44
x1151456
Before loading
Operation
Before picking up a load, observe the load capacity plate (1).
Example
Similarly, observe the load capacity plate diagram indications

(2) for auxiliary equipment.
Load centre distance ............................................... 600 mm

Height of lift ........................................................... 7255 mm
DANGER
Values stated in the diagram are applicable for
compact and uniform loads, and must not be
exceeded otherwise the stability of the truck and the
strength of the mast and forks will no longer be guaranteed.
The maximum load in this case is ......................... 1600 kg.
The maximum load is determined by the lift height and the

distance between the centre of gravity of the load and the heel
of the forks.
115 804 2581.0505
NOTE
Reduce the load capacity and consult your authorised
Linde dealer when:
-
transporting off centre loads.
a load with a long distance to the centre of gravity.
fitting optional auxiliary equipment.
x1151439
x1151351
45
Positioning the forks, Loading

Positioning the forks
Operation
Loading
Lift fork latches (1) up.
Adjust the spacing of the forks to suit the load to be lifted.
Position the forks equidistant from the centre of the fork

carriage.
Check that the latches engage correctly in a castellation.

CAUTION
Manual handling risk. The forks are heavy, take
care when positioning the forks.
NOTE
The centre of gravity of the load must be located at the mid
point between the two forks.
DANGER
Do not step on raised forks. Increased danger of
falling and being squeezed.
-
Before operating the sideshift, ensure that the forks/load

is either fully reached out or raised clear of the reach legs.
The sideshift provides a final positioning movement of

100 mm each side of centre.
NOTE
Centralise the fork carriage before fully lowering the mast
to prevent fouling the reach legs.
Approach the load and align the forks as carefully and
accurately as possible. The centre of gravity of the load
should be central between the forks.
Stop with the truck at the face of the stack, make sure the
forks are horizontal and apply the parking brake.
Raise the forks to a position for clear entry into the pallet
or load.
Fully insert the forks by reaching the mast out, ensuring

fork tips do not foul loads behind the stack and that the load
rests against the front face of the forks or load backrest if
fitted.
Lift the load slowly and carefully clear of stack.
Tilt the forks backward just sufficient to stabilise the load.
Reach the mast fully back.
Lower the load carefully to just above the reach legs.

CAUTION
Before reaching the carriage back or lowering
the fork carriage, make sure that the load fits
115 804 2581.0505
x1151352
46
x1151353
x1151354
Loading
Operation
DANGER
Never allow persons to be elevated on the forks
unless the truck has been fitted with a purposely
designed working platform. Ensure the platform and securing method is suitable for the truck. Please contact
your authorised Linde dealer.
115 804 2581.0505
DANGER
Do not allow any person to stand or pass under an
elevated load. Always travel with the carriage
reached in, with the load lowered just above the reach legs
and with the forks tilted back.
e3362301
x1151444
47
Transporting a load, unloading
Operation
Transporting a load
Unloading
NOTE
In goods traffic, the consignor of the shipment must load
and, if necessary, fasten the goods to be transported.
Therefore take care to stack the goods properly and not to
damage the packaging and pallets. The hauler is responsible for the safe handling of the goods.
Carefully drive the truck to the face of the stack.
Apply the parking brake
Raise the fork carriage with the load just above the
required stacking height.
If necessary, release the parking brake and drive forward

to bring the truck closer to the stack.
CAUTION
If the forks or load jam or catch during the stacking operation, do not attempt to free them by
reaching through the mast. Never park or leave the reach
truck unattended with the load lifted.
Reach the mast out.
Drive forward for good visibility.
Travel with the mast fully reached back, forks tilted backwards, load centred against the fork carriage or backrest*,
with the forks/load to a height just above the reach legs.
When travelling on slopes the load must always face

uphill.
Ensure the truck is parked so as not to cause a hazard or

obstruction.
Fully reach the mast back.
Tilt the carriage until the forks are horizontal.

Slowly lower the fork carriage until the load is positioned
on the stack.
Fully lower the forks
Apply the parking brake (1).
Never drive or turn across a slope.
Work with a guide if your vision is obscured.
CAUTION
Lower the fork carriage until the forks are free of
the load. Do not let the forks rest on the pallet or
Turn off the keyswitch and remove the key (2).
Never transport unstable loads.
Press the emergency isolator button (3).
Disconnect the battery if the truck is not being used for a

prolonged period.
racking.
* Option
2
3
x1151357
48
x1151358
x1151457
115 804 2581.0505
Before leaving the truck
DANGER
Take care not to dislodge or damage loads adjacent to the stack.
Truck speed must be reduced on unlevel or wet surfaces

and in areas of reduced visibility.
-
Fuses
Operation
Fuses (ancillary circuits)
Fuses (main circuit)
Open the motor compartment.
The fuses can be accessed by removing the mounting plate (7).
Remove the floor plate.
Remove the cover.
Remove the mounting plate.
The fuses for the main power circuit are:
115 804 2581.0505
The fuses for the ancillary circuits are:

1
1F2
5A
Key switch and truck control current
5F1
5A
Display
1F6
5A
Seat heating and horn
1F8
5A
Parking brake
6F1
5A
Lighting*
1F4
5A
Voltage converter
NOTE
Although these fuses are interchangeable with automotive fuses, automotive fuses must not be used. Only
genuine Linde fuses have a sufficient voltage rating to
ensure correct operation at truck voltages.
Traction motor, hydraulic pump motor
1F1
425 A
Steering motor
3F1
50 A
* Option
6 5 4 3 2 1
8
9
x1151482
x1151481
49
Slinging the truck and wheel change

Slinging the truck
Operation
Jack locations when changing wheels
DANGER
Use lifting equipment of suitable capacity. See
truck and battery plates for capacity.
DANGER
When lifting the truck with a crane, ensure that no
persons are within the vicinity. Never step under
an elevated load.
-
Fix two double loop slings around the mast upper cross
member.
Protect the truck parts in contact with the slings.
DANGER
Only use a jack with sufficient lifting capacity. See
truck and battery plates for capacity.
-
Place the jack under the power unit chassis (1) to lift the
drive unit clear of the floor.
Position the jack under each reach leg (2) to work on the
load wheels.
DANGER
Do not raise the truck higher than necessary and
always block the raised truck securely after jack-
ing.
It is advisable, if possible to secure the mast at the top with
rope to a strong overhead beam for extra security.
115 804 2581.0505
2
1
2
x1151440
50
x1151441
Emergency lower, steering and parking brake release

Emergency lower
In the event of power failure, the forks can lowered manually
in order that the truck can be moved to a safe position.
To manually lower the forks, use the emergency lower valve (2)
located on the right hand side of the reach frame.
-
Remove the protective cap screw (1).
Insert the Allen key into the opening and slowly release
the valve to allow the fork carriage to be lowered.
Ensure valve is retightened and the protective cap
screw (1) replaced once the forks are lowered.
Emergency steering and parking brake release

NOTE
In the unlikely event of complete electrical failure, then the
parking brake will be applied and steering becomes unavailable. In order to remove the truck from an aisle the
following procedure must be followed:
Attach the towing vehicle (with sufficient tractive force)

with a suitable rope or sling around the chassis.
Using extreme caution, very slowly manouevre the truck

from the aisle.
Open the motor cover.
Install three M5x20 screws (1) into the brake disc to force
the brake pads away from the disc.
CAUTION
The above procedure should only be used in
order to remove the truck from an aisle. Once
clear of the aisle, remove the load and follow the normal
towing procedure.
Special tool (2), which engages on the gearbox toothed

ring, allows the drive wheel to be turned manually using
an extension bar and ratchet.
NOTE
Apply a small amount of grease to hole (3) before using
special tool (2).
115 804 2581.0505
Operation
2
x1151469
x1151365
51
Towing instructions, Transporting the truck on a lorry or low-bed trailer

Towing instructions
Hoisting the truck with a crane
DANGER
The power steering, hydraulic system and traction is inoperative if the battery plug is disconnected. Therefore the reach truck can only be stopped with
the brake pedal.
One person should be on the truck being towed to operate

the brakes if necessary. Tow the reach truck but do not
exceed the maximum recommended speed of 2.5 km/h.
After towing, put chocks behind the wheels.
NOTE
When towing on slopes, reduce speed to an absolute
minimum and keep chocks at hand.
Reach the mast unit out and lower the load.
Remove the load.
Attach the towing vehicle (with sufficient tractive and

braking force) with a suitable rope or chain to the fork
carriage.
Disconnect the battery plug.
Raise the drive wheel using a suitable maintenance dolly

or fork lift truck.
x1151366
Transporting the truck on a lorry or low-bed

trailer
-
Lower the mast.

Chock the truck.
Lash down the truck.
WARNING
When hoisting the truck with a
crane make sure that no persons are within
the working range of the crane!
Do not step under the elevated load!
CAUTION
Only use a lifting sling and crane with a sufficient
load capacity. For the truck weight incl. battery see
the manufacturers plate.
To hoist with a crane, attach the lifting slings at the points
provided. The points on your lift truck are not extra identified.
115 804 2581.0505
DANGER
Only raise the drive wheel sufficiently to clear the
ground.
52
Operation
x1151483
Side guidance*
Operation
Side guidance for drive-in racking

-
This system uses the aisle way with spigots to support

each pallet.
Ensure the guide rollers (4) are aligned with the guide
rails (3) before entry into the aisle.
Elevate the load/pallet (1) to the required stacking level.

Enter the aisle and proceed to the desired spigot point.
Lower the pallet onto the spigots (2).
115 804 2581.0505
This system provides maximum use of the aisle and racking

but load stacking must be rotated systematically.
* Option
1
2
4
x1151372
53
360 steering*
Operation
360 steering
This system has no stops on the steering turntable so that the
direction of the truck can be reversed by continuing to rotate
the steering wheel.
-
Sit on the seat.
Lift the emergency isolator (4) if it has been pressed.
Insert the key and turn fully clockwise. The operator's

display will illuminate and two diametrically opposite
LEDs (1 and 2) on the steering indicator will illuminate
indicating the orientation of the steer wheel.
Press the left foot interlock pedal.
Select the required direction of travel by pressing the

direction selection switch (3). Left hand end (A) for forward travel. Right hand end (B) for reverse travel.
The steering indicator will stop flashing, and a single LED

(1) will indicate the direction of travel.
Release the parking brake.
Gently press the accelerator pedal. The travel speed will

NOTE
NOTE
If the seat is vacated, or the left foot interlock pedal
released, then a direction of travel must again be selected
in order for traction to be available. A short delay is
provided for intermittent releases.
115 804 2581.0505
NOTE
The direction selection switch will return to the neutral
position when released.
* Option
4
B
3
A
P
2
x1151373
54
x1151458
x1151459
Height preselector system*
Operation
The height preselector system enables the truck operator to

accurately stack or destack loads by entering shelf heights on
a keypad mounted on the steering binnacle.
The height preselector can be programmed to stack or
retrieve loads from up to 25 shelf levels in 4 different zones.
NOTE
The operator's display will convey preselector information as standard if the system is fitted. This information will
also be displayed on a slave display mounted on the
overhead guard.
115 804 2581.0505
The display comprises two direction indicator LEDs (1 and 2),

numeric display (3), stack/destack LEDs (4 and 5) and mode
indicator (6).
Selecting a new zone
NOTE
If the truck is switched on when the forks are above the
reference height, then only slow lift will be available. The
amber slow speed indicator (7) will illuminate to notify the
operator of reduced performance.
Turn the keyswitch on.
Press the '#' key, followed by the desired zone number (1

to 4) on the keypad.
Lower the forks to below the reference height.
NOTE
The keys must be pressed within second.
NOTE
In order to prevent slow lift, always lower the forks to the
ground before turning the truck off.
NOTE
A zone can only be selected if there are shelf levels
programmed into it. Please contact your authorised Linde
dealer.
Displaying the current selected zone
Press the '#' key on the keypad.
The display briefly shows the current selected zone.
NOTE
Zone selection is preserved when the keyswitch is turned
off. However, if the battery is disconnected, then zone 1 will
be selected on battery re-connection.
* Option
Initialising the system
The display briefly shows the current selected zone.
NOTE
Zone selection is preserved when the keyswitch is turned
off. However, if the battery is disconnected, then zone 1 will
be selected on battery re-connection.
6
7
x1151376
x1151377
x1151378
55
Height preselector system*
Operation
Stacking a load
-
Turn the keyswitch on, and if necessary reference the

system.
Ensure the correct zone is selected.
Pick up the load to be stacked.
Position the truck within the aisle at the face of the correct
storage location.
Tilt the forks fully forward.
Using the keypad, enter a one or two digit number representing the shelf height required (1 to 25), followed by the
"#" key.
Operate the lift/lower control fully within 5 seconds, according to the display. Lift/lower will operate at full speed,
before slowing down, and then stopping at the level
selected. Mode indicator (6) will flash during the complete
operation to indicate automatic mode.
Release the lift/lower control. The height selector will now
revert back to manual mode. The mode indicator (6) will
stop flashing and the display (3) will show the height to the
nearest level.
Operate the reach control to position the load into the
racking.
Operate the lift/lower control to deposit the load manually.
Operate the reach control to withdraw the forks from the
pallet.
NOTE
If the selected level has not been programmed, then a long
bleep is sounded and "Err" will be displayed.
Destacking a load
The display (3) will indicate the selected level and LED (4)
will illuminate, indicating stacking mode.
- One of the direction LED's (1 or 2) will illuminate to indicate
lift or lower.
* Option
NOTE
For levels greater than 9, the keys must be pressed within
second.
NOTE
If the selected level has not been programmed, then a long
bleep is sounded and "Err" will be displayed.
-
Turn the keyswitch on, and if necessary reference the

system.
Ensure the correct zone is selected.
Position the truck within the aisle at the face of the correct
storage location.
Tilt the forks fully forward.
Using the keypad, enter a one or two digit number representing the shelf height required (1 to 25).
The display (3) will indicate the selected level and LED (6)
will illuminate, indicating destacking mode.
One of the direction LED's (1 or 2) will illuminate to indicate
lift or lower.
Operate the lift/lower control fully within 5 seconds, according to the display. Lift/lower will operate at full speed,
before slowing down, and then stopping at the level
selected. Mode indicator (6) will flash during the complete
operation to indicate automatic mode.
Release the lift/lower control. The height selector will now
revert back to manual mode. The mode indicator (6) will
stop flashing and the display (3) will show the height to the
nearest level.
Operate the reach control to position the forks into the
pallet.
Operate the reach control to position the load into the
racking.
Operate the lift/lower control to raise the load manually.
Operate the reach control to withdraw the load from the
racking.
Cancelling a selection/operation
To cancel any selection, or revert back to manual mode at any
time during a sequence, either release the lift/lower control,
do not operate the lift/lower control within 5 seconds, or
operate the control and release immediately.
6
x1151379
56
x1151380
115 804 2581.0505
NOTE
For levels greater than 9, the keys must be pressed within
second.
Lift height indicator*
Operation
The lift height indicator displays the position of the forks.
Operation (shelf mode)
Stacking a load (shelf mode)
NOTE
The operator's display will convey height information as
standard when a lift height indicator is fitted. This information will also be displayed on a slave display* mounted on
the overhead guard.
NOTE
The lift height indicator does not operate below free lift
height. During free lift the display shows five horizontal
bars.
Raise the load until the desired shelf level is displayed.
Continue to raise load until LED (5) illuminates.
The display comprises two direction indicator LEDs (1 and 2),

two part numeric display (3 and 4) and stack/destack LEDs
(5 and 6).
The lift height indicator offers two display modes. Actual
height mode displays the height of the forks in mm. Shelf
mode displays shelf number and indicates via LEDs when the
forks are in the stack or destack position.
115 804 2581.0505
NOTE
Mode of operation cannot be set by the operator.
NOTE
LED (6) will illuminate and extinguish as the load is raised.
Raise the forks above the free lift height.
The two left hand digits (3) display shelf level.
The three right hand digits (4), when read in conjunction

with LEDs (1 or 2), indicate the distance and direction from
the shelf level (3). Example below, raise the forks 300mm
to reach shelf level four.
Destacking a load (shelf mode)

-
Raise the forks until the desired shelf level is displayed.
On reaching a shelf level both direction LEDs (1 and 2) will

extinguish.
Continue to raise the forks until LED (6) illuminates.
The forks are now at the correct height and the load can
be picked up.
The load is now at the correct height and can be placed

in the racking.
NOTE
The lift height indicator is purely a height indicator, it does
not slow or stop lift.
* Option
kg
6
x1151381
57
Operator code entry*
Operation
The operator code entry unit comprises a twelve digit keypad (2)
mounted on the steering binnacle.
The unit requires the operator to enter a five-digit personal
PIN number in order to operate the truck, thus preventing
unauthorised use.
Logging on
-
Turn the rotary switch (1) on.
Using the keypad (2) enter your personal five digit PIN
number
Logging off
Accessing supervisor menus
Press and hold the 'CLR' button (3) for one second.
Turn the rotary switch off.
NOTE
The main menu setting can only be accessed by authorised skilled staff (supervisor). Please contact your fleet
manager.
NOTE
If the operator's seat is vacated for any length of time the
truck will automatically log off and the operator will have
to re-enter this personal PIN number in order to operate the
truck.
Turn the rotary switch (1) on.

Using the keypad, enter the supervisor five-digit PIN
number followed by '0'.
NOTE
The default supervisor PIN is 98765. It is recommended
that the supervisors change their PIN when taking delivery
of the truck.
-
NOTE
The default operator PIN is 12345.
-
Press the 'ENT' button.
The system is now ready for a valid supervisor command to

be entered.
Press the 'ENT' (4) button.
Valid supervisor commands are :
* Option
=
=
=
=
=
115 804 2581.0505
'001'
'002'
'004'
'005'
'006'
Change supervisor PIN

Enable/disable the truck
Add/delete operator pin numbers
List operator PIN numbers
Set/reset learner operator
x1151460
58
x1151383
x1151384
Operation
Changing the supervisor PIN
Disable/enable the truck
Adding/deleting operator PIN numbers
Log on as supervisor and access the supervisor command menus.
Using the keypad, enter '001'.
Enter the new supervisor PIN.
Re-enter the new supervisor PIN to confirm.
Enter '0' to disable the truck. All operator PIN's become

invalid and the truck inoperable.
To delete an existing operator PIN:Enter the operator PIN number

Enter '1' to confirm deletion, or '0' to cancel.
To add a new operator PIN number:Enter the new PIN number

Enter '1' to confirm new PIN, or '0' to cancel.
115 804 2581.0505
NOTE
Supervisor pin remains valid.
-
Enter 'CLR' to log off.
Enter '1' to enable the truck. All operator PIN's become

valid and the truck can be operated as normal.
Enter 'CLR' to log off.
* Option
x1151385
x1151386
x1151387
59
Operation
List operator PIN numbers
Set/reset learner operation
The supervisor is able to set novice operators as 'learners'.

This will reduce truck performance for these operators, enabling them to safely practice driving, control and steering
operations until they are fully acquainted with truck operation.
The display will show the first operator PIN number.
Use the 'ENT' key to scroll through all operator PIN

numbers.
To set/reset learner operation:Enter the operator pin.
NOTE
The display will show five dashes to indicate the end of list.
-
Press the 'CLR' button at any time to exit.
Enter '0' to set the operator as non learner. Full truck performance will be available for this operator.
NOTE
The display will show '1' if the selected operator is already
a learner, or '0' if not a learner.
115 804 2581.0505
* Option
x1151388
60
Enter '1' to set the operator as a learner. Truck performance

will be reduced for this operator.
x1151389
Truck Data Management (LFM)*

Truck data acquisition
Condition code
The truck data input terminal (1) is located at the front left
overhead guard leg.
The terminal has a keypad (3) with 12 keys. With the standard
setting, a 5-digit PIN number assigned to the operator ensures that only authorised personnel can operate the truck.
The truck can only be started after this PIN number and maybe
a condition code (depending on the setting) has been entered.
NOTE
The code indicates the state of the truck.
The following code numbers are available:
NOTE
The PIN number can be enlarged from 5 to 8 digits.
Before entry of the PIN number, please request your truck
pool manager to give you the number of digits of the PIN
number and the setting of the truck.
115 804 2581.0505
Operation
0
1
2
3
4
5
6
7
8
9
= Truck in working order

= Request Service (truck cannot be started)
= Request Maintenance (truck can be started)
= Driving problem
= Lifting problem
= Steering problem
= Damaged in accident
= User-defined**
= User-defined**
= User-defined**
NOTE
If you notice one of these conditions (eg driving problem)
only after you have first logged in with condition code 0
(truck in working order), you must first log out (turn the
rotary knob anticlockwise as far as possible) and log in
again with condition code 3 (driving problem).
** The condition codes 7, 8, 9 can be defined by the user

as he chooses.
Please contact your truck pool manager for the definition of these condition codes.
* Option
61
Operation
Truck data acquisition - default setting (PIN

number and condition code)
Logging in and starting the truck:
- Engage the parking brake.
- Press any key to take the terminal into operation.
The green LED (2) flashes.
- Enter your PIN number and condition code (factory
setting = 0 0 0 0 0).
On a truck in proper working order as the following PIN
No.: 00000 0.
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) is on steadily and the
green LED (2) flashes. A valid PIN input is disabled for 10
minutes. The disable period can be terminated by entering
a special PIN number. Please contact your pool manager.
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
Confirm the entry by pressing the #-key (3).

The green LED (2) is on steadily.
62
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
Turning the truck off and logging out:

- Turn the rotary knob anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LEDs flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
115 804 2581.0505
* Option
Turn the rotary knob clockwise as far as possible and start

the truck.
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Operation
Truck data acquisition - special setting (PIN

number)
Logging in and starting the truck:
-
Engage the parking brake.
Press any key to take the terminal into operation.

The green LED (2) flashes.
Enter your PIN number (factory setting = 0 0 0 0 0).
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) and the green LEDs (2)
flash. A valid PIN input is disabled for 10 minutes. The
disable period can be terminated by entering a special PIN
number. Please contact your pool manager.
115 804 2581.0505
* Option
Confirm the entry by pressing the #-key (3).

The green LED (2) is on steadily.
Turn the rotary knob clockwise as far as possible and start

the truck.
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LEDs flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
63
Closed circuit television*
Operation
Closed circuit television

Closed circuit television enables the operator to stack and
destack loads at high levels without having to look upwards,
thus avoiding neck and shoulder strain.
The monitor can be adjusted to a comfortable viewing position by releasing the clamping knobs (1).
The monitor controls are:
2
Power on/off
Brightness adjustment
Contrast adjustment
Standby button
* Option
2
x1151391
64
115 804 2581.0505
NOTE
By using the standby button, the monitor is switched off but
the camera heater remains on. Use the standby button to
switch the monitor off for short periods.
The monitor screen must conform to protection class IP54
minimum.
Maintenance and safety guidelines

General information
Handling lubricants
Safety guidelines
Your truck will remain operational only if the maintenance

and checks are carried out regularly and according to the
information and instructions in this operating manual. The
maintenance may only be carried out by qualified authorised
personnel. This work can be carried out by your authorised
Linde dealer under a service contract.
Always handle lubricants safely and as specified by the

manufacturer.
DANGER
Before attempting any repair work, apply the
parking brake, turn the keyswitch off, disconnect
the battery, and, unless the particular routine being performed requires otherwise, chock the load wheels securely front and rear.
If you wish to do the work yourself, we recommend that the first

three customer service checks be carried out by your local
Linde representative's service engineer in the presence of
the responsible mechanic in your workshop, so that your staff
can receive the appropriate instruction.
For all servicing, the truck must be placed on a level surface
and the wheels secured.
No changes, particularly no modification and additions, may
be made to the truck without the approval of the manufacturer.
115 804 2581.0505
Maintenance
Perform a functional check and trial run after every service.

NOTE
When operating the truck under extreme conditions (i.e.
extreme heat or cold, intensive dust concentration etc.),
the intervals given in the maintenance schedule should be
reduced accordingly.
ATTENTION
It is imperative, that before working on the control
system, that the battery is disconnected, and the
steering capacitor voltage is discharged.
Check that the voltage between 3F1 and the main negative
is less than 5V before working on the truck.
Failure to carry out this procedure can lead to damage of the
can interface drivers. Components must not be removed or
replaced with the truck live.
ATTENTION
If the battery has been disconnected, before
reconnecting, ensure that the emergency isolator is depressed and the keyswitch is turned off.
Only store lubricants in approved containers at specified

storage locations. As they could be inflammable, do not let
them come in contact with hot objects or naked flames.
Clean the area surrounding the part in question before
lubrication, filter renewal or repairs in the hydraulic system.
Only use clean containers when replenishing fuels and
lubricants.
ATTENTION
Follow the manufacturer's safety and disposal
instructions when using lubricants and cleaning
compounds.
Avoid spilling lubricants. Remove any spillage immediately with a suitable binding agent and dispose of as specified.
Always dispose of used or contaminated lubricants as
specified. Follow laws and regulations.
Dispose of used parts, filters etc., in an environmentally
friendly manner.
DANGER
must be done outside of an hazardous area
and only by qualified authorised skilled personnel (experts) who are familiar with all
regulations.
DANGER
Before carrying out any electrical maintenance
or checks, raise the drive wheel clear of the
ground and securely chock the truck in position.
DANGER
Take the necessary fire precautions when working on batteries.
DANGER
Before attempting repairs or adjustments on the
reach frame, the raised fork carriage or mast,
always ensure that they are secured against accidental
movement.
DANGER
Always ensure any lifting equipment, is of sufficient capacity, and has the relevant certification.
All blocks, jacks and chains etc. are subject to regular
examination and must only be used for the purpose intended.
CAUTION
Do not allow hydraulic oil under pressure, for
example at a leak, to penetrate the skin. Medical
aid is required if such an injury occurs.
CAUTION
Protective equipment i.e. goggles and mask must
be worn at all times when using compressed air.
DANGER
Should major electrical work or dissassembly be
carried out on the truck, then the Electrical Safety
Checks as detailed in the Service Training Manual must be
carried out before the truck is returned to service.
65
Taking the truck out of operation
Maintenance
Taking the truck out of operation
Putting the truck back into operation
If the truck is taken out of operation for over 2 months, it must

be parked in a well ventilated, frost-free, clean and dry room
and the following measures must be carried out.
Clean the truck thoroughly.
Lubricate the truck.
Clean the battery.
Check the condition and electrolyte level of the battery

and charge the battery if necessary.
Check the voltage of the buffer battery.
Check the hydraulic oil for condensation water and change

the oil, if necessary.
Perform the same services as for initial commissioning.

Take the truck into operation.
Measures before taking the truck out of operation

-
Clean the truck thoroughly.
Fully elevate the fork carriage several times, tilt the mast
forward and back and, if fitted, operate the attachment
several times.
Lower the forks on a support until the chains are slack.
Check the hydraulic oil level and add oil, if needed.
Apply a thin film of oil or grease on all unpainted mechanical parts.
Lubricate the truck.
ATTENTION
The gas warning system must be recalibrated
every 2 months or after a complete discharge
and cut-out of the buffer battery.
Check the condition and electrolyte level of the battery.

Coat the battery terminals with non-acidic grease. (Follow
the instructions of the battery manufacturer.)
Make sure that the voltage of the buffer battery does not
drop below 23V.
ATTENTION
Block up the truck so that all wheels are clear of
the ground. This will prevent tyre deformation.
NOTE
Do not cover the truck with plastic foil as this enhances the
formation and collection of condensation water.
NOTE
If the vehicle is to be taken out of operation for over 6
months, contact authorised skilled personnel (experts)
for further measures.
The manufacturer recommends your authorised Linde
dealer for this service.
66
General information
ATTENTION
Explosion-protected fork trucks must
be serviced at a regular intervals. The operator (owner) must determine the time periods for maintenance in accordance with
operating conditions and the maintenance
manuals of the manufacturer.
Your truck will remain operational only if the maintenance
and inspections are carried out regularly and according to the
information and instructions in the operating manual.
The maintenance may only be performed by qualified authorised skilled personnel (experts).
CAUTION
For all services the truck must be
placed on a level surface, the wheels must
be chocked, the key removed and the battery plugs disconnected.
When working on the truck with the load lifting device (forks
or attachments) elevated, secure it against inadvertent lowering.
For work on the front end of the truck, secure the mast against
tilting.
Perform a functional check and trial run after every servicing.
No changes, particularly no modifications and additions, may
be made to the truck without the approval of the manufacturer.
ATTENTION
Missing or damaged type plates or stickers must
be replaced. For their location and order number
see the parts catalogue.
NOTE
When operating the truck under extreme conditions (ie
extreme heat or cold, intensive dust concentration, etc.),
the intervals given in the maintenance schedule should be
reduced accordingly.
ATTENTION
Follow the precautions for handling fluids and
lubricants.
115 804 2581.0505
This work can be carried out by authorised skilled personnel

(experts) under a maintenance agreement. The manufacturer recommends your authorised Linde dealer for this service.
If you wish to do the work yourself, we recommend that the first
three inspections be carried out by your dealer in the presence of the responsible mechanic in your workshop so that
your staff can receive the appropriate instruction.
Mast unit and reach frame
Maintenance
Work on the mast and the reach frame part

of the truck
DANGER
Before attempting repairs or adjustments on the
reach frame, the raised fork carriage or mast,
always ensure that the following safety procedures are
carried out.
Mast removal
DANGER
This work must only be carried out by the trained
personnel of your authorised Linde dealer.
115 804 2581.0505
Securing the reach frame against reaching

in or out
DANGER
Before work in front of or behind the reach frame,
securing against reaching in or out is required.
-
Securing the mast

ATTENTION
Follow maintenance and safety guidelines.
Reach the reach frame out.
Insert a wood block (1) between the mast and the battery
tray.
Raise the forks.
Reach the frame back until it is stopped by the wood block.
Switch off and remove the key.
Close the chain after passing it over the outer mast cross
member (2) and under the centre mast cross member (3).
Lower the mast until it comes into contact with the chain.
Disconnect the battery plug.
Lower the fork carriage until it rests in the end stop.
Inspection and maintenance after the first

50 hours of operation
The mast
OPERATION
The fork carriage rises up to the free lift height by means of
the chain of the primary jack. The secondary lift jack lifts the
inner mast. The inner mast is raised via the chain pulley at
twice the speed. The secondary jack is fitted on the extensible
middle mast.
Apply the parking brake firmly.

Lower the fork carriage fully.
NOTE
How to perform these functions can be found in the index.
-
Check all controls and their operation.
Check the brake operation.
Tighten the wheel nuts (at least every 100 hours).
Check the tyres for damage and foreign objects.
Renew the hydraulic return line filter.
Lubricate tilt and sideshift slider pad.
Mast and lift chain: lubricate with chain spray.
Tighten the steering wheel securing screw.
Tighten all electrical connections.
Check cables and PG glands for damage and security.
x1151392
x1151492
67
Inspection and maintenance chart

Services
(A description of the service can also be located in the index.)
Maintenance
before initial
operation
after first 50 hours
daily checks
as required
See page 27 for service ..............................................................................................................................................

See page 67 for service ...............................................................................................................................................................................
Check battery state of charge ..........................................................................................................................................................................................................
Check all controls and their operation ............................................................................................................................................................................................
Check the braking system ...............................................................................................................................................................................................................
Check the horn .................................................................................................................................................................................................................................
Check the condition for leakage resistance of the traction wheel ..........................................................................................................................................
Check the hydraulic oil level ...........................................................................................................................................................................................................
Clean the truck ...................................................................................................................................................................................................................................................................
Lubricate the lift chains and mast channels ......................................................................................................................................................................................................................
Adjust the lift chains ...........................................................................................................................................................................................................................................................
Check the condition of the wheels and tyres ....................................................................................................................................................................................................................
Replace the motor brushes ........................................................................................................................................................................................................................................
Renew the hydraulic hoses ...............................................................................................................................................................................................................................................
Check the drive wheel nuts ...............................................................................................................................................................................................................................................
Inspect and recalibrate the gas warning system sensors (every 2 months) .............................................................................................................................................................
Inspect and recalibrate the gas warning system (by an expert) (every 2 months) ...................................................................................................................................................
Clean the gas warning system sensors .....................................................................................................................................................................................................................
68
115 804 2581.0505
Check the forks and fork quick-releases .....................................................................................................................................................................................
Inspection and maintenance chart

Services
(A description of the service can also be located in the index.)
Maintenance
every 1000 hours
every 2000 hours
every 5000 hours
every 10000 hours or 5 years
Check the parking brake, adjust if required ..............................................................................

Check the hydraulic hoses and pipes for damage ...................................................................
Check the mast and lift chains for condition and security ........................................................
Lubricate the mast, mast rollers, lift chains and chain pulleys .................................................
Lubricate the reach channels and rollers .................................................................................
Lubricate the battery trolley slides and associated mechanism ..............................................
Check the condition and security of motor and battery connectors and cables ......................
Check the hydraulic oil level .....................................................................................................
Lubricate the fork carriage and sideshift slider pad .................................................................
115 804 2581.0505
Check condition of side guide rollers* ......................................................................................

Perform the motor brushes wear check
(visual inspection once after the first 2000 h, then every 1000 h) .........................................................................
Check the brake fluid level ...........................................................................................................................................
Check the brake band and load wheel shoes for wear and adjustment ....................................................................
Renew the hydraulic tank breather filter ......................................................................................................................
Check condition of brake pipes .....................................................................................................................................................................
Grease the load wheel bearings ...................................................................................................................................................................
Change the hydraulic fluid .............................................................................................................................................................................
Renew the hydraulic return line filter ............................................................................................................................................................
Change the brake fluid ....................................................................................................................................................................................................................................
* Option
69
Inspection and maintenance as required
Maintenance
Clean the lift truck
Adjust the lift chains

CAUTION
DANGER
must be done outside of hazardous areas.
NOTE
The necessity of cleaning depends on the use of the truck.
If used with aggressive media such as salt water, fertiliser,
chemicals, cement, etc., clean the truck thoroughly after
every application.
Hot steam or intensive degreasing solutions should be
used with utmost care! The grease in the lubricated-forlife bearings will dissolve and leak out. As regreasing is not
possible, the bearings will be damaged.
-
Lubricate the lift chains and mast channels

CAUTION
Mast chains are safety components. The use of
cold cleaners, chemical cleaning agents and caustic or acidic and chlorinated fluids can be a direct cause of
failure.
-
NOTE
When the truck is being used, chains are subject to elongation and consequently have to be regularly adjusted.
DANGER
The examination and adjustment of lift chains
should only be carried out by certified personnel
who have received the relevant training. Do not adjust or
make an assessment of chain condition unless you have
been certified to do so. Please contact your authorised
Linde dealer.
The mast channels should be lubricated with Linde chain

spray over the full working length. Extend the mast to full
lift height to gain access to the areas of the roller track that
would normally be covered when the mast is closed.
115 804 2581.0505
- Disconnect the battery plugs.

DANGER
For safety reasons the front axle and the area of
the front axle of the truck should never be cleaned
with a high pressure cleaning device. Water could penetrate the flameproof enclosures, leading to the destruction of the controller or other parts (motor). As a result, the
explosion protection is no longer ensured.
This may substantially reduce the braking action during
the subsequent first braking attempts.
ATTENTION
When washing with a cleaning device, do not
directly expose the flameproof enclosures, electrical system, electric motors and insulating material to
the water jet, cover them first.
When cleaning with compressed air, first remove sticking
dirt with a cold cleaner.
Clean the oil filler openings along with the surrounding
area and the grease nipples prior to lubrication.
-
Dry the truck after cleaning.
x1151395
70
x1151396

Check the condition of the wheels and tyres
-
Lift the truck clear of the ground and block securely.
Check the wheels rotate freely and remove all swarf,

metal, stone and other matter embedded in the tyres.
Replace worn tyres, wheels and bearings.
Maintenance
Replace the motor brushes
Renew/replace the hydraulic hoses
To the check the motor brushes please contact authorised

skilled personnel (expert).
The manufacturer strongly recommends having this service
performed by your authorised Linde dealer.
Hydraulic hoses should be replaced as required.

Have the hydraulic hoses checked by authorised skilled
personnel (expert).
The manufacturer strongly recommends having this service
performed by your authorised Linde dealer.
DANGER
Worn tyres can effect truck stability.
115 804 2581.0505
For the insulation and leakage resistance test please contact

authorised skilled personnel (expert). The manufacturer
strongly recommends having this service performed by your
authorised Linde dealer.
x1151443
x1151398
x1151399
71

Check drive wheel nuts
CAUTION
Check drive wheel nuts at least every 100 hours.
Tighten the wheel nuts after a wheel change until they are
seated firmly, i.e. until the correct torque figure is consistently
obtained.
-
Lift the truck at the drive end using a jack (1).
Support each side with wood blocks.
Rotate drive unit until drive wheel studs face the chassis
cut away.
Check the tightness of the wheel nuts (2).
Inspect and recalibrate the gas warning system sensors (every 2 months)
NOTE
Have this service only carried out by authorised personnel
(experts).
The manufacturer recommends having this service performed by your authorised Linde dealer.

-
Remove and clean the protective caps (1).
Clean the sensors only with a dry, clean cloth.
Refit the protective caps.
In case of stubborn dirt please contact your authorised Linde

dealer.
Inspect and recalibrate the gas warning system (every 2 months)

NOTE
Have this service only carried out by authorised personnel
(experts).
The manufacturer recommends having this service performed by your authorised Linde dealer.
115 804 2581.0505
For effective wheel fixing, tighten wheel nuts in accordance

with the sequence below.
Maintenance
Recommended torque: ........................................... 140 Nm.
x1151400
72
x1151495
x1151476
1000-hour inspection and maintenance

Check and adjust the parking brake
NOTE
Have the parking brake checked by authorised skilled
personnel (expert).
The manufacturer strongly recommends having this service performed by your authorised Linde dealer.
115 804 2581.0505
DANGER
Never use a truck with a defective braking system.
Maintenance
Check the hydraulic hoses and pipes for

damage
Check the mast and lift chains for condition

and security
Examine the outer cover of hoses for signs of embrittlement, tears, blisters, ballooning or cracks.
Check that hoses are not twisted, kinked, crushed or

under tension.
NOTE
The lift chains must be checked regularly according to the
valid legal regulations.
Replace any defective hoses.
Check that all clips that support hoses are fitted and
replace any worn or damaged clips that may cut or
damage the hose.
Check for signs of chafing and ensure that hoses are

routed clear of both very hot and moving parts.
NOTE
Should hoses be subject to acids, solvents, steam cleaning, salt water or ozone, the inspection period should be
reduced.
x1151399
DANGER
The examination and adjustment of lift chains
should only be carried out by certified personnel
who have received the relevant training. Do not adjust or
make an assessment of chain condition unless you have
been certified to do so. Please contact your authorised
Linde dealer.
ATTENTION
Only fit replacement chains, chain anchors, anchor pins and integral anchors as specified and
approved by your authorised Linde dealer.
x1151401
73
Maintenance
Lubricate the mast, mast rollers, lift chains

and chain pulleys
-
The mast channels should be lubricated over the full

working length with Linde chain spray. Extend the mast
to full lift height to gain access to the areas of the roller track
that would normally be covered when the mast is closed.
The mast chains should be lubricated over the full working

length with Linde chain spray.
Grease the chain pulleys, the primary lift jack pulley.
Grease the mast rollers*.
Grease the fork carriage rollers.
ATTENTION
Mast chains are safety devices. The chain can be
damaged by the use of cold or chemical detergents, acids or corrosive or chlorine based liquids.
115 804 2581.0505
x1151402
74
Maintenance
Lubricate the reach channels and rollers

Lubricate the front reach rollers on both sides (1).
Apply chain spray to the reach channels (2) on both sides.

Operate the reach to ensure all working surfaces of the
reach channel have been lubricated and to gain access
to the rear reach rollers.
115 804 2581.0505
x1151404
75
Maintenance
Lubricate the battery trolley slides and associated mechanism

motor and battery connectors and cables
Unplug the battery connector.
Check the tightness of connections and remove all traces

of corrosion.
Lubricate with general purpose grease the battery trolley

slides.
Lubricate the battery rollers.
CAUTION
Manual handling risk. The battery and battery
trolley are heavy. Take care when manoeuvring
battery or trolley.
Check that battery cables are undamaged and well insulated.
Check electric motor cable connections for security, and

make sure that there are no signs of corrosion.
Check that all motor cables are undamaged and well

insulated.
NOTE
Corroded connections and damaged cables cause voltage drops and overheating which can lead to operating
problems.
Eliminate all traces of corrosion and renew damaged
cables.
Carry out this operation with forks in the lowered position

and with the mast reached in.
Observe the hydraulic oil level against the fluid level

marks (1) on the hydraulic tank.
NOTE
The tank has two level marks labeled 184 and 187. These
labels refer to the mast type fitted on the truck. The mast
type can be determined from the mast serial number which
is stamped on the mast.
-
If necessary, remove the filler cap (2) and replenish the

tank to the correct level with clean oil.
Replace the filler cap (2).

ATTENTION
1
x1151406
76
x1151484
x1151485
115 804 2581.0505

Lubricate the fork carriage and sideshift
slider pad
-
Lubricate the fork carriage top edges (1) with general

purpose grease.
Maintenance
Check condition of side guide rollers*

-
Check for wear or damage on side guidance rollers.
Check that rollers are secure and free to rotate.
CAUTION
Manual handling risk. The forks are heavy. Take
care when manoeuvring the forks on the carriage
plate.
-
Lubricate the sideshift slider pad (2) with general purpose grease.
115 804 2581.0505
NOTE
The sideshift slider pad should be lubricated every time
the truck is cleaned.
* Option
2
x1151409
x1151410
77
Maintenance
Perform the motor brushes wear check
Check the brake fluid level
NOTE
This service should only be performed by authorised
skilled personnel (expert).
The manufacturer strongly recommends having this service performed by your authorised Linde dealer.
NOTE
A brake fluid level indicator is fitted, and will indicate when
the brake fluid level is low. However it is advisable to check
the brake fluid level every 2000 hours.
-
Remove the floor plate or advance the reach frame with

the battery.
Check the level of the brake fluid reservoir is up to the

maximum mark (1). The level must never drop below the
minimum mark (2).
Top up with brake fluid if necessary, in accordance with

the lubrication table.
ATTENTION
115 804 2581.0505
2
2
x1151413
78
x1151493

Check the traction motor brake band and
load wheel shoes for wear and adjustment
NOTE
We strongly recommend that this operation and other
brake adjustments be carried out by your authorised
Linde dealer.
Renew the hydraulic tank breather filter

-
Fully lower the forks.
Pull out the breather/filler cap (1) and discard.
Fit a new breather/filler cap.

ATTENTION
Follow the instructions for handling fluids and
lubricants.
115 804 2581.0505
DANGER
Maintenance
x1151414
x1151487
79

Check condition of brake pipes
Grease the load wheel bearings
NOTE
brake adjustments be carried out by your authorised Linde
dealer.
NOTE
To grease load wheel bearings please contact your authorised Linde dealer.
Maintenance
DANGER
115 804 2581.0505
x1151417
80
Maintenance
Change the hydraulic fluid

-
Carry out this operation with forks in the lowered position

and with the mast reached in.
Remove the breather/filler cap (1).
Empty reservoir using a suitable handpump.

ATTENTION
Follow the instructions for handling fluids and
lubricants.
115 804 2581.0505
CAUTION
The hydraulic fluid can become very hot. Risk of
scalding.
-
Replenish the tank to the correct level on the tank with

clean oil.
Loosen the hose clamp (2) and pull the hose (3) off.
Fill clean oil as far as the edge of the hose.
ATTENTION
Failure to do this will cause the pump to run dry
and result in premature pump failure.
NOTE
The tank has two level marks labeled 184 and 187. These
labels refer to the mast type fitted on the truck. The mast
type can be determined from the mast serial number
which is stamped on the mast.
CAUTION
Check correct hydraulic operation after refilling
the system.
ATTENTION
1
2
x1151494
81
Maintenance
Renew the hydraulic return line filter

ATTENTION
Failure to do this will cause the pump to run dry
and result in premature pump failure.
Slacken the securing clip (1) on the outlet pipe.
Pull pipe from the filter assembly.
Release and remove the filter cap by squeezing the two

tabs (2).
Lift the filter (3) from the tank. Allow to drain and discard.
ATTENTION
CAUTION
The hydraulic fluid can become very hot. Risk of
scalding.
Place a new filter element (3) into the tank and replace the
filter cap.
Fill clean oil up to the edge of the hose (4).
Replace outlet pipe, ensuring clip (1) is secure.
115 804 2581.0505
2
2
1
x1151488
82
10000-hour or 5-year inspection and maintenance
Maintenance
Change the brake fluid

ATTENTION
It is recommended the brake fluid should be
changed every 10000 hours or 5 years, whichever is earlier.
NOTE
brake adjustments be carried out by your authorised
Linde dealer.
115 804 2581.0505
ATTENTION
x1151490
83
115 804 2581.0505
84
Inspection and maintenance data Maintenance

No.
Assembly
Aids/Lubricants
Hydraulic system return line filter
Filter element
Wheels
Braking system
Brake fluid
Electrical system
Steer pump motor
Traction motor
Ancillary circuits
Fuse
Fuse
Fuses
Electric motors
Traction motor
Hydraulic lift pump motor
Motor brushes
Motor brushes
115 804 2581.0505
Capacity/Settings
Drive
140 Nm
approx. 300 cc
1 x 50 A
1 x 425 A
6x5A
max 40 mm / min 17 mm
max 32 mm / min 17 mm
Battery
Distilled water
Non acidic grease
As required
As required
Mast channels
Chain spray
As required
Chain rollers
Grease
As required
Mast chains
Chain spray
As required
10
Reach channels
Chain spray
As required
85
Recommended lubricants
Hydraulic oil
Multipurpose grease
Hydraulic oil grade HLP to DIN 51524 part 2

Viscosity ISO VG 46.
Cloud point lower than -10C when tested to IP 216.82
Lithium-based grease to DIN51825, KP2K-20
NOTE
The above specification is a high Viscosity Index oil, which
allows the use of hydraulics in ambient temperatures
between -30C and +40C (Oil temperatures between
-30C and +80C)
Use only oil of classification SHC,

e.g. Mobil SHC 75W90
NOTE
The above oil recommendations are approximate values.
In case of doubt we recommend contacting your authorised Linde dealer.
Gear oil
Steering drive gears

Multi purpose grease containing 5% Molybdenum Disulphide
e.g. Shell Aeroshell 17
General purpose oil

Engine Oil SAE 20W50
Linde chain spray
Brake fluid
Brake fluid DOT3 acc. to SAE J 1703 (eg. ATE type S) or DOT4
acc. to SAE J 1704 or FMVSS 116 (eg. ATE type SL).
NOTE
For any further information, we recommend that you contact your authorised Linde dealer.
86
115 804 2581.0505
Chain Spray
Troubleshooting guide (hydraulic system)

Trouble
Possible Cause
Remedy
See Page
Abnormal noise
Filter restricted.
Suction hoses leak, oil foams.
Replace filter.
Check oil level, top up if necessary. Tighten hose connections.
82
71, 73
Hydraulic pump damaged, seals faulty, causing air

intake.
Have inspected by your authorised dealer.
Oil of wrong viscosity, low oil level in tank.
Change oil, use specified viscosity. Top up oil.
81, 86
Pump suction faulty, noises.
Change oil, add oil.
81, 86
Pump failure, pressure valves do not close, valve seat

damage.
Have inspected by your authorised dealer.
Pipeline broken or leaky.
Replace pipe or tighten connections.
73
Oil of low viscosity, causing high leakage losses.
Change oil, use specified viscosity.
81, 86
Causes as under abnormal noise.
See under abnormal noise.
Lift and tilt cylinders have tight spots.
Have seals replaced by your authorised dealer.
Mast does not extend completely or retracts slightly

after being extended.
Top up oil.
Pump failure, valves leaking.
Have repaired by your authorised dealer.
Oil level too low.
Check oil level; if necessary, top up oil.
76
Battery discharge at 80 %.
Check, charge or replace the battery.
29, 30, 31
Faulty fuse.
Renew the fuse
49
Temperature sensors triggered (warning light on).
Operate the truck only after a cooling-off period. Contact your

authorised dealer if the problem occurs again.
22
Gas warning system has triggered 2nd warning

(> 25 % of lower explosion limit of gas mixtures).
Make the truck operationally safe.
13
Gas warning system buffer batteries discharged.
Charge the buffer batteries and turn on the gas warning system
again with the separate key switch. Recalibrate the warning
system. Contact your authorised dealer for this service.
115 804 2581.0505
No or too low pressure in system
Oil pressure fluctuates
Hydraulic oil temperature too

high
Failure of the working hydraulic

system
Truck does not drive (contd)
76
87
Hydraulic system piping

1. Hydraulic tank
2. Filter
3. Main Hydraulic Pump
4. Main Pump Motor
5. Hydraulic Control Valve
6. Lift Cylinders
7. Lift Cylinder Flow Control Valve
8. Sideshift Cylinder
9. Tilt Cylinders
88
115 804 2581.0505
10. Reach Cylinder
Hydraulic system piping

5
4
m1
MP
P
T
T1
A1.1
m2
115 804 2581.0505
m3
B1
A1
m4
25bar
m5
B2
A2
m6
m7
B3
A3
10
m8
m9
B4
A4
m10
x1151421
89
Electric circuit diagram (standard equipment)

A
1A1
B1
1B3
1B5
1B6
1B10
1B12
1B13
1B14
1B15
1B16
1B17
1B18
2B7
2B8
2B15
2B16
2B17
2B18
2B19
2B20
2B21
3B1
3B2
3B3
3B4
3B5
6B1
6B3
8B5
8B6
Battery lock sensor

Actual current sensor
Reversing buzzer 24V*
Traction motor temperature switch 120C 5C
Control box temperature switch 80C 5C
Lift sensor *
Brake temperature switch 65C 5C
Brake temperature switch 1M1 120C 5C
Brake temperature switch 1M1 120C 5C
Lift motor temperature switch 120C 5C
Lift motor speed sensor
Joystick 1 (lift/lower/reach carriage)
Joystick 2 (tilting/sideshifting)
Joystick 3 (auxiliary functions)*
Sensor (reach carriage position)
Sensor (lift stop)*
Sensor (lift stop/slow)
Sensor (reach carriage position)
Steer wheel unit
Steer sensor 90
Steer sensor 180
Steer sensor 360 *
Steer motor temperature switch 120C 5C
Temperature/brush wear sensor (1M1)
Temperature/brush wear sensor (2M1)
Reference sensor *
Load sensor *
D1
Diode
1F1
1F2
1F4
1F6
1F8
3F1
Traction and pump motor fuse 425A

Control circuit fuse 5A
Control circuit fuse 5A
Fuse 5A
Control current fuse 5A
Steer motor fuse 50A
90
5F1
6F1
G1
Lighting fuse 5A
Drivers display fuse 5A
Battery - 48V
H1
H2
H3
H4
H5
Temperature cut-off monitoring lamp 1M1

Temperature cut-off monitoring lamp control housing
Temperature cut-off monitoring lamp brake
K1
K2
K3
K4
KV1
1K1
1K13
Main line contactor

Charge circuit relay
Charge circuit relay
Relay for warning light drive
Cut-off relay
Emergency isolator contactor
Parking brake solenoid
1M1
2M1
3M1
9M1
9M2
Traction motor
Lift motor
Steer motor
Fan (electrical system)
Fan (traction motor)
6P1
Drivers display
R1
R2
6R1
6R2
Charging circuit resistor

Charging circuit resistor
Resistor for CAN-bus terminator
Resistor for CAN-bus terminator
S1
S2
S3
1S1
1S4
1S5
1S11
1S13
2S13
Key switch
Brake fluid level switch
Seat switch
Stop pedal switch
Foot interlock switch (dead man)*
Direction switch, single pedal model
Sensor for lift speed reduction 8.5m
U1
Voltage converter 24V
1V1
2V11
Monitoring unit
Diode
3X8
3X9
3X10
3X15
4X1
5X1
6X1
X1
Connector battery lock sensor
* Option
X3
X5
X8
X10
X12
X48
X49
X50
1X4
1X6
1X7
1X9
1X10
1X11
1X12
1X13
1X14
1X15
1X19
1X32
1X34
1X36
1X38
2X1
2X6
2X7
2X15
2X17
2X19
2X20
2X26
2X27
2X81
2X81A
2X83
3X1
3X4
Connector emergency isolator switch

Connector switch lock
Connector voltage converter
Battery plug
Connector charging circuit
Connector steer CAN bus
Connector steer wheel position inputs
Connector steering angle sending unit
Connector parking brake switch
Connector current sensor
Connector motor sensors 1M1
Connector horn button/forward/reverse selector switch
Connector accelerator assy.
Connector LDC controller
Connector LDC controller
Connector power module
Connector stop pedal switch
Connector diagnostics
Connector parking brake solenoid
Connector seat support
Connector travel buzzer
Connector reference sensor 8.5m
Connector foot interlock switch (dead man)
Connector LLC controller
Connector reach carriage sensors
Connector motor sensors 2M1
Connector joystick 1
Connector valve block
Connector auxiliary hydraulics
Connector reach cables
Connector sensor 2B20
Connector lift stop sensor/slow
Connector speed sensor 2M1
Connector steering controller
Connector power steering
Encoder/motor speed controller
Connector steer sensor 3B2
Connector steer interlocks
Connector horn
Connector lighting
Connector drivers display
115 804 2581.0505
1A2
1A4
2A2
3A1
Truck data management (LFM) *

Power module for traction and hydraulic lift pump
motor
LDC controller
Accelerator assy.
LLC controller
Steering controller
115 804 2581.0505

6X63
8X23
8X25
8X30
8X57
9X1
9X2
Connector
Connector
Connector
Connector
Connector
Connector
Connector
attachments*
reference sensor
height encoder
mast cables
load sensor *
fan 9M1
fan 9M2
2Y1
2Y2
2Y8
2Y9
2Y11
2Y12
2Y13
2Y14
2Y15
2Y16
2Y21
2Y22
Lift valve
Lowering valve
Valve, reach out
Valve, reach back
Valve, tilting forward
Valve, tilting back
Valve, sideshift left
Valve, sideshift right
Valve, attachment 1
Valve, attachment 2
Valve, rotate
Valve, clamp
RV1
RV2
RV3
RV4
RV5
Series
Series
Series
Series
Series
XG10
XG12
XGA
XGF1
XGS
XGT
XK1
Connector
Connector
Connector
Connector
Connector
Connector
Connector
resistor
resistor
resistor
resistor
resistor
inside
inside
inside
inside
inside
indicator
indicator
indicator
indicator
indicator
light
light
light
light
light
battery buffer
charging/discharging circuit
warning/indicator lights
fuses
cut-off relay
temperature switches
main line contactor
* Option
91
115 804 2581.0505
92
115 804 2581.0505
93
115 804 2581.0505
94
115 804 2581.0505
95
Electric circuit diagram (Gas warning system)

4A1
Gas warning system
1B19
1B20
4B1
4B2
Temperature switch gas warning system 80C 5C

Temperature switch gas warning system 80C 5C
Sensor head 1
Sensor head 2
1Z...
D2
D3
Recovery diode
Decoupling diode
Isolation diode
6F21
6F22
6F23
6F24
Fuse
Fuse
Fuse
Fuse
G2
Buffer battery
H6
Acoustic alarm 10% gas concentration
P1
6P3
Potentiometer buffer voltage

Composite instrument gas warning system
S5
S6
Reset button gas warning

Keyswitch / release gas warning system 4A1
U2
U3
Voltage transformer 48/24V

Voltage transformer buffer circuit
X2
X81
Connector continuous voltage

Connector voltage transformer U2
HD1
KG1
KP1
KP2
KV1
RV6
Indicator light gas warning system

Relay buzzer cut-off
Relay current stop
Relay cut-off low battery voltage
Relay cut-off
Protective resistor buffer batteries 3R3
115 804 2581.0505
96
gas monitoring 1A
rechargeable battery 1A
rechargeable battery 1A
gas monitoring 1A
115 804 2581.0505
Electric circuit diagram (Gas warning system)
97
Index
Page
Page
Page
Accessing supervisor menus ............................................ 58

Adding/deleting operator PIN numbers ........................... 59
Adjust the lift chains .......................................................... 70
Approved applications ........................................................ 2
Check the brake fluid level ............................................... 78

motor and battery connectors and cables .................... 76
Check the condition for leakage resistance
................................................ 27
of the traction wheel
Check the condition of the wheels and tyres ................... 71
................... 35
Check the hydraulic hoses and pipes for damage .......... 73
Check the hydraulic oil level ............................................ 76
........... 71
Check the mast and lift chains for condition
and security .................................................................... 73
Check the traction motor brake band and load wheel
shoes for wear and adjustment ..................................... 79
Checking state of battery charge ...................................... 29
Checks and services prior to initial operation
of the truck ...................................................................... 27
..................... 72
Clean the lift truck ............................................................. 70
Closed circuit television .................................................... 64
........ 21
Condition code .................................................................. 61
Condition display .............................................................. 19
Connect the version 2 battery (protected against
accumulations of dust) to a suitable external battery
charger ........................................................................... 31
Connecting the battery (Version 1) to an external
charger ........................................................................... 30
Controls and their operation ............................................. 35
Drive and transmission ..................................................... 12

Drive wheel position indicator .......................................... 18
Driving ............................................................................... 36
Dual-pedal model ............................................................. 37
A
B
Cancelling a selection/operation ..................................... 56

Central control lever (joystick) operation of mast and
attachments .................................................................... 42
Chain Spray ...................................................................... 86
Change the brake fluid ..................................................... 83
Change the direction of travel .......................................... 37
Change the hydraulic fluid ................................................ 81
Changing the battery (hoist method) ................................ 32
Changing the battery (roll on, roll off) .............................. 33
Changing the supervisor PIN ........................................... 59
Charging the battery ......................................................... 29
Chassis .............................................................................. 12
Check and adjust the parking brake ................................ 73
Check condition of brake pipes ........................................ 80
Check condition of side guide rollers ............................... 77
Check drive wheel nuts .................................................... 72
level and specific gravity ............................................... 31
98
Daily checks and services before operation .................... 27

Daily checks ...................................................................... 27
Description .......................................................................... 5
Destacking a load (shelf mode) ....................................... 57
Destacking a load ............................................................. 56
Disable/enable the truck ................................................... 59
Displaying the current selected zone ............................... 55
Electric circuit diagram (Gas warning system) ................. 96

Electric circuit diagram (standard equipment) ................. 90
Electrical system ............................................................... 12
Emergency isolator button ................................................ 44
Emergency lower .............................................................. 51
Emergency steering and parking brake release ............. 51
Engaging the parking brake ............................................. 39
Experts .............................................................................. 23
........................................ 26
Foreword ............................................................................. 2
Frequency characteristic for human body vibrations ...... 26
Fuses (ancillary circuits) ................................................... 49
Fuses (main circuit) ........................................................... 49
Fuses ................................................................................. 49
Gas warning system

................................................... 13
overheating monitoring warning light) .......................... 22
Gear oil .............................................................................. 86
General information .......................................................... 65
General purpose oil .......................................................... 86
General view of truck ........................................................ 14
Grease the load wheel bearings ...................................... 80
115 804 2581.0505
Battery discharge indicator ......................................... 18, 21

Battery unlocked warning light ......................................... 20
Before leaving the truck .................................................... 48
Before loading ................................................................... 45
Beginning operation ......................................................... 23
Brake fluid ......................................................................... 86
Brake fluid level warning light .......................................... 19
Braking (dual-pedal model) .............................................. 39
Braking (single-pedal model) ........................................... 40
Braking .............................................................................. 12
Index
Page
Page
Page
Handling fluids and lubricants .......................................... 25

Handling lubricants ........................................................... 65
Height preselector system ................................................ 55
Hoisting the truck with a crane ......................................... 52
Hour meter for truck .......................................................... 17
Hour meter ........................................................................ 21
Hydraulic footbrake ........................................................... 39
Hydraulic oil ...................................................................... 86
Hydraulic system piping ................................................... 88
List operator PIN numbers ................................................ 60

Loading ............................................................................. 46
Logging off ........................................................................ 58
Logging on ........................................................................ 58
Lowering the fork carriage ................................................ 42
Lubricate the battery trolley slides and associated
mechanism .................................................................... 76
Lubricate the fork carriage and sideshift slider pad ........ 77
Lubricate the lift chains and mast channels ..................... 70
Lubricate the mast, mast rollers, lift chains and chain
pulleys ............................................................................ 74
Lubricate the reach channels and rollers ........................ 75
Operating the sideshift ...................................................... 42

Operation ..................................................................... 36, 61
Operation (shelf mode) ..................................................... 57
Operation of horn .............................................................. 44
Operation of industrial trucks in the plant area ................ 26
Operator code entry .......................................................... 58
Operators compartment and controls .............................. 12
Operators display ............................................................. 17
straddle leg wheel brake ............................................... 22
................................ 19, 22
115 804 2581.0505
H
I
Initialising the system ........................................................ 55

warning system
........................................................ 72
......................................... 72
warning system sensors
Inspection and maintenance after the first 50 hours of
operation ........................................................................ 67
Inspection and maintenance as required ........................ 70
1000-hour inspection and maintenance .......................... 73
10000-hour or 5-year inspection and maintenance ........ 83
Inspection and maintenance chart ................................... 68
Inspection and maintenance data .................................... 85
Introduction ........................................................................ 12
J
L
Jack locations when changing wheels ............................ 50
Lift height indicator ............................................................ 57

Lift motor overheating warning light ................................. 22
Lift pump motor overheating warning light ...................... 22
Maintenance ..................................................................... 65
Maintenance and safety guidelines ................................. 65
Mast removal ..................................................................... 67
Mast unit and reach frame ................................................ 67
Mast, hydraulics and reach frame .................................... 12
Measures before taking the truck out of operation .......... 66
Motor brushes wear indicator ........................................... 18
Mounting and dismounting the truck ................................ 36
Multi-purpose display ....................................................... 17
Multipurpose grease ......................................................... 86
N
O
Noise emission data ......................................................... 26
Open the motor compartment cover ................................. 28

Opening the top cover ...................................................... 28
Operating controls and indicators - dual-pedal model .... 15
Operating controls and indicators - single-pedal model . 16
Operating the attachments ................................................ 42
Parking brake warning light .............................................. 20

Parking brake .................................................................... 39
Perform the motor brushes wear check ........................... 78
Positioning the forks ......................................................... 46
Putting the truck back into operation ................................ 66
Raising the fork carriage ................................................... 42

Reaching the battery out ................................................... 30
Reaching the mast back ................................................... 42
Reaching the mast out ...................................................... 42
Recommended lubricants ................................................ 86
Regenerative traction brake ............................................. 39
Releasing the parking brake ............................................ 39
Removing the floor plate ................................................... 28
Renew the hydraulic return line filter ............................... 82
Renew the hydraulic tank breather filter .......................... 79
Renew/replace the hydraulic hoses ................................. 71
Replace the motor brushes .............................................. 71
Running-in instructions ..................................................... 26
99
Index
Page
Safety guidelines .............................................................. 65

Safety information ............................................................. 25
Safety inspection
........................................................ 26
Safety rules ........................................................................ 23
Seat adjustments ............................................................... 34
Securing the mast ............................................................. 67
Securing the reach frame against reaching in or out ...... 67
Selecting a new zone ....................................................... 55
Service warning light ........................................................ 19
Set/reset learner operation ............................................... 60
Side guidance for drive-in racking ................................... 53
Side guidance ................................................................... 53
Single control lever operation of mast and
attachments .................................................................... 43
Single-pedal model .......................................................... 38
Slinging the truck .............................................................. 50
Slow speed indicator ........................................................ 20
Stacking a load (shelf mode) ............................................ 57
Stacking a load .................................................................. 56
Starting on an incline ........................................................ 36
Steering column adjustment ............................................. 34
Steering drive gears ......................................................... 86
Steering motor overheating warning light ........................ 22
Steering system ................................................................. 41
Steering ....................................................................... 12, 41
360 steering ..................................................................... 54
Transporting a load ........................................................... 48

Transporting the truck on a lorry or low-bed trailer ......... 52
Travel with the forks leading ............................................. 37
Travel with the forks trailing .............................................. 37
Troubleshooting guide (hydraulic system) ...................... 87
Truck data acquisition - default setting
(PIN number and condition code) ................................. 62
Truck data acquisition - special setting (PIN number) ..... 63
Truck data acquisition ....................................................... 61
Truck Data Management (LFM) ........................................ 61
Truck takeover ..................................................................... 3
Type plates .......................................................................... 5
Table of contents ................................................................. 7

Taking the truck out of operation ...................................... 66
Technical data ................................................................... 10
Technical description ........................................................ 12
Technical note ..................................................................... 3
The mast ............................................................................ 67
Tilting the fork carriage back ............................................ 42
Tilting the fork carriage forward ........................................ 42
Towing instructions ........................................................... 52
Traction motor overheating warning lights ...................... 22
100
U
W
Unloading .......................................................................... 48
Wheel change ................................................................... 50

Work on the mast and the reach frame part of the truck .. 67
115 804 2581.0505
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Operating Instructions

Directive No. 94/9/EC Machine Group II

With Gas Warning System PL-G 1000 to EN 1755

115 804 2581 GB

Linde - Your Partner

Linde Material Handling GmbH & Co. KG

Linde, an enterprise operating

Lansing Linde Ltd., Basingstoke

Werk II, Aschaffenburg-Nilkheim

The Linde Material Handling

Linde industrial trucks enjoy a

Werk III, Kahl am Main

Linde Heavy Truck Division Ltd., Merthyr Tydfil

The operator or owner must ensure

If you desire to use the truck for applications not mentioned

No changes, especially conversions

For some attachments, the proprietary operating instructions

The rules for the authorised and proper

Only qualified and authorised persons

The user, and not Linde, is responsible

When replacing explosion-proof components, always install identical tested parts

Operate the truck only in the hazardous

These operating instructions tell you all you need to know

To keep your warranty valid, all maintenance services must

115 804 2581.0505

All measures in this manual related to

These operating instructions or excerpts thereof may only be

Linde pursues a policy of continuous progress in the design and

When ordering spare parts, it is important also to give the

Therefore, the manufacturer will not accept any claims based

Lift truck model: _________________________________

115 804 2581.0505

Every fork truck undergoes careful inspection before leaving

Wishing you satisfactory operation and much success,

115 804 2581.0505

115 804 2581.0505

Vehicle identification plate

Serial number/year of manufacture

Mast number (Stamped)

Serial number (Stamped)

Attachment capacity plate

Type plate INERIS Atex type test no.

Electric reach truck R 14, R 16, R 20

115 804 2581.0505

115 804 2581.0505

Beginning operation ................................................ 23

Approved applications ........................................................ 2

Safety rules ........................................................................ 23

Travel with the forks leading ......................................... 37

115 804 2581.0505

115 804 2581.0505

360 steering ..................................................................... 54

Securing the mast ............................................................. 67

5000-hour inspection and maintenance ........ 80

Inspection and maintenance chart ................................... 68

Inspection and maintenance as required ...... 70

1000-hour inspection and maintenance ........ 73

Check condition of brake pipes ........................................ 80

10000-hour or 5-year inspection

2000-hour inspection and maintenance ........ 78

115 804 2581.0505

115 804 2581.0505

The electric three wheel reach truck models R14, R16,