Escolar Documentos
Profissional Documentos
Cultura Documentos
BARON
Engineering Training
Herv
HERVE
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PROCESS
PLANT LAYOUT
EQUIPMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL
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PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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HERVE
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Product specifications
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BARON
HERVE
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PROCESS
Design basis and criteria
Process simulations, Process Flow Diagram, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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HERVE
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TEG
1200 psig
3000 psig
500 psig
200 psig
50 psig
LP Compression
IP Compression
From Wells
165 - 205 F
HP Separator
500 psig
5500 psig
5 psig
Cooler
Emul. Treater
50 psig 150 F
Oil Production
Degasser
5 psig
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Process simulations
Process simulations
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Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Process simulations
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Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Process simulations
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BARON
Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Process simulations
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BARON
Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Process simulations
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BARON
Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Process simulations
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BARON
Input
- Feed composition and
conditions
Simulator settings
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
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Depicts the various Equipment within a Process (or Utility) Unit and their sequence
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PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
Process Description
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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Equipment sizing
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32
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33
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Vessel size
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Column internals must be specified.
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Process Sizing
Sizing cases
Over design
Design criteria
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Process Sizing
Over design
Design criteria
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Process Sizing
Design criteria
Process Sizing
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Sizing criteria
Process Sizing
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Sizing criteria
Separator
KO drum
Distillation/Absorption column
Reactor
Storage tank
Process Sizing
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Sizing criteria
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Process specification
Package
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Process specification
Package
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Process specification
Package
What type of guarantees
are requested?
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HERVE
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PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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BARON
Compare the
information shown on
the PFD and the P&ID
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Compare
Comparethe
the
information
informationshown
shownon
on
the
thePFD
PFDand
andthe
theP&ID
P&ID
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Compare the
information shown on
the PFD and the P&ID
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During operation:
Reference drawing for operator, work permit, plant modifications etc.
At design stage:
Defines the design basis for Piping & Instrumentation disciplines
Compare
Serves to
theshow and agree the operating and maintenance features between
Engineer and Owner or between Engineer and Vendor
information shown on
Serves to show the interface with equipment/package vendors
the PFD and the P&ID
Perform HAZOP review
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P&ID
During operation:
Reference drawing for operator, work permit, plant modifications etc.
At design stage:
review
Defines the design basis for Piping & Instrumentation disciplines
Compare
Serves to
theshow and agree the operating and maintenance features between
Engineer and Owner or between Engineer and Vendor
information shown on
Serves to show the interface with equipment/package vendors
the PFD and the P&ID
Perform HAZOP review
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P&ID
During operation:
Reference drawing for operator, work permit, plant modifications etc.
At design stage:
review
Defines the design basis for Piping & Instrumentation disciplines
Compare
Serves to
theshow and agree the operating and maintenance features between
Engineer and Owner or between Engineer and Vendor
information shown on
Serves to show the interface with equipment/package vendors
the PFD and the P&ID
Perform HAZOP review
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Isolation/bypass of valves
Vents/drains
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Isolation/bypass of valves
Vents/drains
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Isolation/bypass of valves
Vents/drains
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Isolation philosophy
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Isolation philosophy
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Isolation philosophy
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Isolation/bypass of valves
Vents/drains
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Important features
Normal operation
Redundancy for critical instruments / safety switches
Shutdown
Check valves
Start-up
Pressurization
warm-up / purge lines
Maintenance
Equipment isolation & bypass: valves, spectacle/blind
Nitrogen injection, vent
Drains
Control and ON/OFF valves isolation
Instrument isolation
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It includes:
1.
2.
3.
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4.
5.
6.
8.
9.
7.
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9.
10.
relevant to
equipment/instruments
11.
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P&ID
representation
Details
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IFD
IFC
IFR
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IFD
IFC
IFR
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P&ID
Review
IFD
IFC
IFR
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P&ID
Review
IFD
IFC
IFR
HAZOP
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Quiz
Which revision of P&IDs has the following purpose/contents?
Purpose
Collect Client comments
Perform PID review
Perform HAZOP
Perform Piping MTO for 1st Piping purchase
Freeze Control system I/O list
Issue Piping ISOs
Contents
Comments from all disciplines
IFR
IFD
IFC
IFR
IFD
IFC
HERVE
BARON
Quiz
Which revision of P&IDs has the following purpose/contents?
Purpose
Collect Client comments
Perform PID review
Perform HAZOP
Perform Piping MTO for 1st Piping purchase
Freeze Control system I/O list
Issue Piping ISOs
Contents
Comments from all disciplines
IFR
X
X
IFD
X
X
IFR
IFD
X
X
X
X
X
X
X
X
X
IFC
X
IFC
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P&ID
Review
IFD
IFC
IFR
HAZOP
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The prime purpose of the first issue (IFR: Issued for Review) is to
obtain COMPANYs comments/APPROVAL this APPROVAL is
necessary before progressing the design further to avoid re-work
The IFD revision, which incorporates COMPANY comments, aims
at transferring information from Process to other disciplines:
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P&ID
Review
HAZOP
Piping Isometric
drawings
Piping material
top-ups
IFR
IFD
IFC
Piping 2nd MTO & 1st material purchases
Instrumenation & Control design
Undeground piping (civil)
Piping routing
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P&ID
Review
IFD
IFC
IFR
HAZOP
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P&ID
Review
HAZOP
Piping Isos
Piping material
top-up
Start
IFR
IFD IFD2
IFC
Piping routing
Piping 1st material purchases
Instrumenation & Control design
Undeground piping (civil)
Up-date
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PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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Fluids list
Line list
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Line sizing
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PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
HERVE
BARON
Flare study
HERVE
BARON
Flare study
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
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Operating manual
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Operating manual
What are the most important contents of the
operating manual?
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1 INTRODUCTION
1.1 General presentation
1.2 Glossary
1.3 Basic data
2 DESCRIPTION OF FACILITIES
2.1 General
2.2 Process
2.3 Utilities
2.4 Auxiliaries
4 OPERATION
4.1 Start-up
4.2 Normal operation
4.4 Shutdown
4.5 Depressurization
5 SAFETY
5.1 Operating philosophy
5.2 Escape, evacuation and
rescue
5.3 Emergency power system
5.4 Safety equipment list
5.5 Fire protection
2015 Herv Baron
Operating Manual
Table of Contents (typ.)
Operating Manual
Annexes (typ.)
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BARON
EQUIPMENT LIST
PFDs
P&IDs
F&G
SYSTEM
DRAWING
VESSELS
SHEETS
ARCHITECTURE
MECHANICAL
DATA
EQUIPMENT START/STOP
SHUTDOWN SEQUENCES
&
Operating Manual
Annexes (typ.)
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BARON
EQUIPMENT LIST
PFDs
P&IDs
F&G
SYSTEM
DRAWING
VESSELS
SHEETS
ARCHITECTURE
MECHANICAL
DATA
EQUIPMENT START/STOP
SHUTDOWN SEQUENCES
&
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BARON
Operating Manual
Control loops and Alarms list
HERVE
BARON
PROCESS
Design basis and criteria
Process Flow Scheme, PFD, HMB
Process description
Process Operating and Control Philosophy
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
HERVE
BARON
HERVE
BARON
Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
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BARON
Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
HERVE
BARON
Design margins: what is the usual Equipment (rotating, heat exchangers, columns) overdesign (%)?
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
+?%
2015 Herv Baron
HERVE
BARON
Design margins: what is the usual Equipment (rotating, heat exchangers, columns) overdesign (%)?
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
+10%
2015 Herv Baron
HERVE
BARON
Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
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Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
The design temperature should be the highest or lowest temperature to which the
equipment is subjected, plus a margin.
The following cases must be considered:
(a) A maximum temperature which can occur when bypassing a heat exchanger or
cooler for cleaning.
(b) A high metal temperature on uninsulated equipment due to solar radiation.
(d) The maximum metal temperature that can occur during steam out or decoking
operation.
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Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
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Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
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When one uses a process under license, what are the deliverables
issued by the process LICENSOR?
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Process Licensor
Engineer
PFD, H&MB
P&IDs
Generic
Line sizing
Plot Plan
recommendations
Material selection
Basic requirement
MSD
Item
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Process Licensor
Engineer
PFD, H&MB
P&IDs
Generic
Line sizing
Plot Plan
recommendations
Material selection
Basic requirement
MSD
Item
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