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CoreLink1

THE CORE LINK GUIDE TO EFFICIENT

CORE HANDLING EQUIPMENT
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CONTENTS
3

A PEACEFUL REVOLUTION

CUSTOM ENGINEERING

AUTOMATIC CORE CUTTING

CL 4090 AUTOMATIC CORE CUTTER

PARENT CORE HANDLING SYSTEM

AUTOMATED CORE PREPARATION

10

AUTOMATIC METAL END CAPPER

11

AUTOMATIC PLUGGER

12

AUTOMATIC TRANSPORT SYSTEMS

14

AUTOMATIC, SEMI-AUTOMATIC AND

MANUAL CORE PREPARATION
CL 3090 AUTOMATIC CORE CUTTER

15

CL 2090 SEMI-AUTOMATIC CORE CUTTER

16

THE CL 2000 SERIES

SEMI-AUTOMATIC CORE CUTTER AND
THE CL 1000 AND CL 500 MANUAL CORE CUTTERS

17

SEMI-AUTOMATIC METAL END CAPPER

18

MANUAL CORE PREPARATION

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A PEACEFUL REVOLUTION

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Over the last decades, the lowly core has been

transformed from a minor player in papermaking to a significant contributor to quality
and safety. The history of this revolution is the
history of Core Link. We are pioneers when it
comes to automatic cutting and the development
of automated systems for such preparation steps
as notching, reaming, capping and plugging. Our
technology led the conversion from inefficient
and costly batch cutting to trim width parent
core set cutting. We also led the development of
automated delivery systems from core preparation directly to the winders.
Our technology has been proven in hundreds
of installations around the world on many paper

grades. The equipment and systems described

on the following pages have all been engineered
for a single purpose: To offer our customers the
most cost-efficient, productive tools possible.
We back our equipment with after-sales service
that ensures continuing productivity at the
highest level.
Core Link is part of the Mustad International
Group, a worldwide industrial group founded in
Norway in 1832. With this platform, we can offer
our customers a reliable partnership based on a
long-term perspective.

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Custom Engineering

The core handling section must be

tuned for efficient interaction with other
functions. A logistical analysis is often a
natural starting point. This process calls
for detailed technical knowledge within
each step of core preparation, but also
for the ability to analyze the total flow of
production. Our ability to provide both is
one of the most obvious reasons behind
our present position. Our emphasis on
total inhouse production has allowed us
to amass a wealth of practical experience within this specific field. We are
therefore ready to demonstrate the true
value of the concept referred to as
custom engineering.

are customized. The fact that our customers can have all their core handling
equipment from one
resourceful supplier implies obvious
advantages. We also provide training for
operators and maintenance technicians.
The after-sales support
a key factor for efficiency
Efficient after-sales service is a pillar of
our business philosophy. We are ready
to mobilize the necessary resources
whenever and wherever problems
may occur. Minimized downtime and
maximum reliability are built into the
basic design of all our products.

One source of supply

To provide optimal solutions, we have
to offer a comprehensive range of
technical alternatives. Our product
range and our experience comprise all
steps of core preparation and all the
technical equipment within the core
handling section. Therefore, we are able
to customize efficient technical
solutions. In sense, all our deliveries

The trim width parent core approach normally means cores are
used within minutes or hours, not
days. The consistency of physical
properties assures dimensional
stability. Batch-cut cores, coming
from any number of parent cores
can result in soft rolls, uneven
winding and other problems.

Cutting from short cores

waster normally 10-20%.

Set cutting from trimwide cores

assures scrap is held to 2% or less.

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Automatic cutting and transport of cores to the winder.

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AUTOMATED CORE CUTTING

Automated core cutting solves problems that

have existed for generations mismatched sets,
inconsistent quality and expansive waste. By
automating core cutting and developing such
features as the pick-up robot for handling parent
cores, automatic reaming, notching, capping and
other preparation steps, we have contributed to
todays record-setting mill productivity.

Automatic Set Cart Loading

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CL 4090

Automatic Core Cutter

The CL 4090 Automatic Core Cutter is
not only the heart of our core preparation system. It can also be said to
symbolize the values we strive for in all
stages of core handling i.e. flexibility,
cost-efficiency, operator safety and fresh
approaches to classical problems. It
also stands as a symbol for the just-intime capability offered by core
preparation at the mill.
The CL 4090 operates at a maximum
level of cost-efficiency. It can be run with
minimal human supervision, which
means low labor costs. It can also
reduce costs caused by delays due to
off-specification cores and a high waste
volume. The improvement of cut core
quality will add to the cost-efficiency of
end-users. The functional flexibility of
The CL 4090 is another major productivity factor. A variety of options can
be added to the basic functions e.g.
automatic reaming, notching, capping,
plugging etc.
To enhance productivity, a number of
options are available e.g. interface to
mill computer, inkjet printers, systems
for sampling and evaluation of core
statistics and bar code printers.

PC-based MMI

Main features
Totally enclosed for operator safety
and noise control
3-point dust collection clean work
environment
Handles a wide range of core types
and diameters
Carbide-tipped rotary saw blade for
maximum cutting accuracy
No set-up adjustments for diameter
changes
Operators controls include the
ability to pre-program set plans
Controls designed to interface with
mill production control computers
(optional)
Built-in fault detection
Consistent core quality improves
winder efficiency

Cutting miniset

CL 4090 Core Cutter

CL 4090 Core Cutter

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Parent Core Handling System

The system includes hopper tables,

hoppers or a pick-up system. The
basic design implies a high degree of
ver-satility. Installations are customized
to mill specifications and are easily
expandable.

Lifting unit for cores.

Core handling to storage.

Core Robot

Pick-Up Robot Systems

These systems are flexible and expandable. They make possible a compact
rack layout, minimizing space needs
while storing high volumes of parent
cores. When a number of core types
are used and a high degree of flexibility
is required, the impact on productivity
will often be considerable.
Direct transfer of parent cores in
programmed sequence to the cutter
infeed chutes

Hopper Tables
Each table is capable of holding several
parent or recycled cores. Number varies
with core diameter.
Single and Double Hoppers
This often turns out an optimal solution
when only a limited number of core
types are used. Each single hopper
holds approx. 100 cores (76 mm,
3 I.D). Number varies with core
diameter.

Core Robot

The robot moves horizontally along its

designed path

Single and Double Hopper

The robot can be programmed to

select (and return, if necessary)
cores from any rack
Suction cups for gentle lifting

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Automatic Core Preparation

Because mill demands often do not end

with core cutting, we have engineered
processing units for a variety of common steps to tailor the core for winding.
The processing unit includes a connection point for hook-up to the
systems dust extraction unit. As with
the cutting station, each is enclosed to
minimize noise and maximize safety.
The system is engineered to allow
expansion as mill requirements change.

Notched core

Reamed ID/OD and

Notched core

Polished core

Dado notched core

The Automatic Notcher is programmable for notching

at one or both ends. Also available for 1 or 2 notches
on each end. Tooling available for any notch size.

Bevelled core

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Automatic Metal End Capper

Automatic Metal End Capper

Capped cores

Automatic Cap Feeder

The Cap Feeder consists of a hopper
and a sorter. It feeds sleeves or caps
automatically to the capper. The cap
feeder has a convenient height over the
floor level, thus facilitating the work of
the operator. Manual handling will be
reduced to a minimum.

This patented, fully automatic unit can

perform a number of core preparation
steps, including notching, crimping,
capping and plugging. Caps are fed
from a bulk hopper. No manual work is
needed.The machine will adjust to
varying core length automatically.
This allows set cutting at a very high
level of efficiency. Both ends of the core
are capped simultaneously. Within the
same phase of operation, caps are
inserted, expanded for a tight fit and
prick-punched.
High finished core quality and minimized risk for disturbance of the
production flow are two well documented advantages offered by this

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machine. It produces fully concentric

capped cores that will run smoothly.
To ensure sleeves or caps with a perfect
roundness, it has a built-in calibration
function. Easy maintenance is another
key factor. Maximum accessability and
programs for fault detection will
contribute to minimized downtime.
The basic design is uncomplicated and
reliability is given a high priority.
Available for most types of caps or
sleeves, with or without keyway.

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Automatic Plugger

Multi-Diameter Plugger

Plugged cores

We offer plug adapters for a wide range

of core diameters for both wooden
and plastic plugs. The pluggers can be
programmed to plug both ends, one
end or none. This is a considerable
advantage e.g. on two-drum winders
where all ends except for the two outer
chuck ends are plugged.

Automatic Plug Feeder

The Plug Feeder consists of a hopper
and a sorter. It feeds plugs automatically
to the plugger.The plug feeder has a
convenient height over the floor level,
thus facilitating the work of the operator.
Manual handling will be reduced to a
minimum.

Single-Diameter Plugger
This machine plugs one core diameter
in the range between 70102 mm
(2 3/44).

Multi-Diameter Plugger
This machine plugs cores within the
70305 mm range (2 3/4 12). The
alternative 406 mm (16) is offered as
an option. No adjustments needed.
A V-shaped support will keep the core
in the right position for plugging,
regardless of its diameter. Plugs are
then pushed into both ends of the core
simultaneously.

Core Plugger

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Automatic Transport Systems

While the most common method for

transferring core sets to the winder has
been set carts, many mills are turning to
fully-automatic delivery systems. Using
a combination of conveyors, elevators,
transfer devices and angle turning
devices, these systems assure delivery
of the prepared cores in exact set
sequence while eliminating labor and
conserving space. The system usually
interfaces with the core preparation
units controls and with the mill
computer. Core Link has pioneered this
technology and has considerable
experience in the planning necessary
for its use. We also have the experience
and the analytical capacity needed to
develop customized solutions adapted
to the conditions at each individual mill.

Core Link software will ensure high

reliability, efficient supervision and easy
operation. Cores will be controlled every
step along the production line. After an
emergency stop, the program knows
the present position and destination of
every single core. Once the fault is
detected and eliminated, the production
flow will restart without problems. If a
set is incomplete, the system will
indicate this and stop the set from being
fed to the winders.

Cores a
into the

Gravity fed tables allow cores to be rolled between

working stations.They also provide storage for cores to
be fed to the winders.

Set Carts are designed to withstand

the wear and tear inflicted during
round-the-clock duty. It has excellent
manoevering properties, and can
easily be moved manually.

Automatic Set Cart Loading comprises scissors lift,

collecting table, feeding system and set carts. When
the table is filled, cores are automatically loaded on
the set cart shelves. The unit is fenced in for
maximum operator safety.

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Turning stations will alter the

direction of the production flow.

Automatic Set Cart Loading comprises

scissors lift, collecting table, feeding
system and set carts. When the table is
filled, cores are automatically loaded on
the set cart shelves. The unit is fenced
in for maximum operator safety.

Cut core sets are fed into carts for

transport to the winder.

Elevators are used to lift or lower

the cores between levels.

Inside the mill, cores are transported

by belt conveyors.

Feeding of cores from the core

cutter to the transport system.

Cores are finally fed

into the winder.

to

Elevators are used to lift or lower the

cores between levels.

Gravity fed tables allow cores to be

rolled between working stations.They
also provide storage for cores to be
fed to the winders.

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AUTOMATIC, SEMI-AUTOMATIC
AND MANUAL CORE PREPARATION
While the CL 4090 has the maximum degree of
automation, Core Link offers other models ranging
from the automated CL 3090 to the manually
operated CL 500 and individual manual systems.

CL 3090 Core Cutter

CL 3090
Automatic Core Cutter
The CL 3090 is an efficient, automated core cutter with an automatic
parent core feeding system, an operator control panel and a collection
table.The operator panel enables the
operator to interact with the cutting
process. The various functions are
easily understood, and no extensive
training program is needed. The
operator supplies the PLC input data
i.e. requested diameters, cutting
length, etc.
The feeding of cores into the cutter
and the actual cutting is carried out
automatically. When the cores are cut,
they are ejected automatically. Waste
pieces are ejected into a separate bin
adjacent to the cutter.

Main features
Totally enclosed for operator safety
and noise control
3-point dust collection clean work
environment
Handles a wide range of core types
and diameters
Carbide-tipped rotary saw blade for
maximum cutting accuracy
No set-up adjustments for diameter
changes
Operators controls include the
ability to pre-program set plans
Controls designed to interface with
mill production control computers
(optional)
Consistent core quality improves
winder efficiency
Two cutting modes set or batch
cutting

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CL 3090 operating panel

Cut core ejected from core cutter

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CL 2090 Core Cutter

CL 2090
Semi-Automatic Core Cutter
The CL 2090 has many features in
common with the CL 3090. The infeed
of parent cores, however, is carried out
manually. The cutting length is set via
push buttons and the actual figures are
shown on a digital screen. When the
actual cutting length is entered, the
cutting length stop is moved into its
position automatically. The operator
then pushes the core against the stop,
making it ready for cutting. After being
cut, cores are ejected automatically.

CL 2090 Core Cutter

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The CL 2000 series

Semi-Automatic Core Cutters and
the CL 1000 and CL 500 Manual Core Cutters.

CL 2005 Core Cutter

CL 2000 series
This series of semi-automatic core
cutters have a common basic design.
A majority of the important functional
properties are common as well. All
models will handle cores with varying
diameters without any need for adjustment. Cut cores are being ejected on a
collection table automatically. Setting of
cutting lengths will differ according to
model.

CL 2000 Cutting lengths are set

manually, with a hand wheel.
CL 2005 Cutting lengths are set and
programmed on a push button panel.
CL 2010 Can store 7 cutting programs,
each with 20 different cutting length
alternatives.

CL 1000 Core Cutter

CL 1000 Manual Core Cutter. Cuts varying diameters without any adjustment.
Setting of cutting length is carried out manually by loosening a handle and moving
the stop to the position determined on the scale. Once cut, the cores are removed
by the operator.
CL 500 manual core cutter has
been developed for providing
the best flexibility and
quality. It is enclosed to reduce
noise and dust and to increase
safety. The cutting length is
adjusted manually and the
core cutter cuts different diameters without the need for
adjustments.
CL 500 Core Cutter

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Semi-Automatic Metal End Capper

Semi-Automatic Metal End Capper and Notcher

Productivity, quality and safety are key

factors in our production range,
regardless the level of automation. The
operator sets the machine for the actual
core length, places the core on the core
support and activates the capping
function by a two-hand mechanism
(safety). The core is capped in both
ends simultaneously (capacity). Caps
are inserted, expanded for a tight fit,
prick-punched with a built-in calibration
function for perfect roundness (quality).
Semi-Automatic Metal End Capper

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MANUAL CORE PREPARATION

Not every mill needs a maximum degree of
automation. Therefore, the comprehensive Core
Link product range also comprises a broad variety
of machinery that is operated manually. Safety
and ergonomics are built into the design. These
free-standing units can be located conveniently
anywhere the space available allows.

Manual Reamer

Manual Core Reamer

May be built for I.D or I.D./O.D.
reaming. Locking device prevents
rotation while reaming. The reaming
head is fully enclosed for noise and dust
control. Manual loading and unloading.

Manual Core Notcher

Notching head powered by an electric
motor enclosed for noise and dust
control. The core is supported by a
mandrel during notching. Connection
point for dust extraction unit.

Manual Core Beveller

This machine has all the basic features
of the Manual Core Reamer (see
above).

Manual Notcher

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CL 100 Mini Core Cutter

CL 100
Mini Core Cutter
This cutter cuts cores from the inside,
after winding, when it is not possible to
use the short cores necessary to obtain
the slitting width desired. Two slitted
rolls are wound on one core. After
winding, the core is cut and the roll
thus separated into two rolls. Suitable
for both single and two-drum winder
operation. Powered pneumatically. Easy
handling and maximum operator safety.

Mini Bridge/Dado Notcher

For notching the core after winding.
The Mini Bridge/Dado Notcher is
powered pneumatically. It is easy to
handle and offers maximum operator
safety.

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www.corelink.se
For more information please contact
one of these locations:
Core Link AB
P.O. Box 198, SE-311 22 Falkenberg, Sweden
Phone +46 346 568 00 Fax. +46 346 844 19
e-mail: info@corelink.se
Core Link AG
Jchlerweg 4, CH-6340 Baar, Switzerland
Phone +41 41 760 34 32, Fax +41 41 760 30 31
e-mail: info@corelink.ch
Core Link Inc.
N922 Tower View Drive, Unit C, Greenville, WI 54942, USA
Phone +1 920 574 2121, Fax +1 920 574 2120
e-mail: info@corelinkinc.com
Core Link OY
PL 110, F1-07901 Loviisa, Finland
Phone +358 19 532 335, Fax +358 19 532 355
e-mail: corelink@nettilinja.fi

One Reklambyr AB, Omslagsbild: Bildteamet, Tryck: Hallands Nyheter Civiltryckeri AB

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