Escolar Documentos
Profissional Documentos
Cultura Documentos
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Component feasibility
Design considerations
1. Machine tonnage.
2. Machine availability
3. Make of machine
I. INTRODUCTION
Die design is one of the important processes in die
casting. Before designing the tool a designer must have
the knowledge of the machine for which he is designing
the tool. Platen size, day light and shut height, location
of holes in the platen and tonnage of the machine has to
be known. Designing of core and cavity includes
designing of length and thickness of the core and cavity
inserts. Die movement mechanism. Ejectors and ejection
system mechanism. Selection of die material also plays
an important role in die casting. Here hot die steel
(HDS) H13 grade is used as die material for parts which
come in contact with molten metal. Parts which are
under the influence of friction are made of EN 353.
Design of die casting die is done using solid works
2013. Process flow chart explains step by step procedure
followed in designing of the die. Molten metal is forced
inside the dies with high pressure and temperature
(660c) so the inserts must withstand such tremendous
pressure and temperature, design must be made such that
these pressure and temperature are resisted by the die
Draft angle
Feed system (rough)
Parting line
Shrinkage
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Fig 3.1
Figure 3.1 shows the component 3D model. The
component consists of intricate shapes. The die requires
3 side cores for manufacturing of the component.
Component material is aluminium A380. The shrinkage
factor of A380 is 0.6% with density if 2.71gm/cm3. The
liquidious temperature and Solidious temperature is 500
and 595c respectively. Fill temperature for A380must
be maintained to 660c, above this temperature the
molten metal gets oxidized and below 650c proper
filling does not take place. Die is made up of Hot die
steel (HDS) H13 grade. HDS material is preferred as it
offers good heat checking resistance, toughness at high
temperatures, and wear resistance at high temperature.
[2]. Nitrating to around 1.5mm is done to improve the
tool life. Nitrating creates a lamination on the inserts
which protect the inserts and increases its life.
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V. CONCLUSIONS
REFERENCES
[1]
[2]
[3]
[4]
[5]
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