La generacin elctrica con

gas natural a gran escala:

Las Centrales de Ciclo
Combinado
Daniel Fster
Director Divisin Fossil, Wind, Oil&Gas y
Solar&Hydro
Siemens Espaa

Mayo 2012
@copyright Siemens Energy 2012


Situacin actual del Sector de Generacin

Evolucin tecnolgica de las Turbinas de Gas Siemens

Diseo constructivo y prestaciones de la SGT5-8000H

La SGT-8000H ya es una realidad: Irsching

@copyright Siemens Energy 2012

A nivel mundial, el mercado solicita mayor

capacidad, eficiencia y flexibilidad
Factores del mercado mundial de
Generacin

Tendencia Globales del Sector

Crecimiento de la poblacin

Liberalizacin

mundial

Competitividad

Crecimiento econmico medio

global (Asia-Latam)

Globalizacin

Privatizacin

Incremento de demanda
energtica per-cpita global

Precios de la energa y la

Nuevos
requisitos del mercado

electricidad

Cambios estructurales de la
industria

Incremento global de potencia
instalada y mejora eficiencia

Impacto
Ambiental

Fiabilidad de
Suministro
@copyright Siemens Energy 2012

El incremento de la poblacin mundial y de la

electrificacin conlleva incrementos de demanda
10
Lagos

Poblacin Rural
[bn]

Poblacin Urbana

8 bn

% Nivel de electrificacin
8

6.8 bn
6.1 bn

7.5 bn

5.3 bn

82%

80%

Mega-urbes
Poblacin
(millones)

Metro Manila
Moscow
Cairo

in 2003
in 2015

Beijing
Karachi

77%

Rio de Janeiro

73%
65%

64%

Osaka-Kobe
Dhaka
Los Angeles

64%

Jakarta

62%

Shanghai

Buenos Aires

57%

Calcutta
44%

Delhi
94%

92%

Bombay
Sao Paulo

92%

New York

91%
90%

Mexico City
Tokyo

0
1990

2000

2010

2020

2030

10

20

30

40

@copyright Siemens Energy 2012

El diseo y desarrollo de las nuevas turbinas de

gas est determinado por requisitos de mercado

Rendimientos en Ciclo Combinado superiores a 60%

Arranques rpidos y flexibilidad operacional

Reduccin de costes en operacin y mantenimiento

Reduccin de inversin por kW instalado

Alta disponibilidad y fiabilidad

Bajas emisiones

Alta eficiencia y buenas prestaciones a cargas parciales

@copyright Siemens Energy 2012


Situacin actual del Sector de Generacin

Evolucin tecnolgica de las Turbinas de Gas Siemens

Diseo constructivo y prestaciones de la SGT5-8000H

La SGT-8000H ya es una realidad: Irsching

@copyright Siemens Energy 2012

Ciclos Combinados Siemens:

Desarrollo de eficiencia
SGT5-2000E
(V94.2)

SGT5-4000F
(V94.3A)

SGT5-4000F
(V94.3A)

SGT5-8000H

> 52%

> 56%

> 58%

> 60%

CC efficiency

CC efficiency

CC efficiency

CC efficiency

CCPP Killingholme,
2 x 450 MW

1992

CCPP Didcot B 1, 2, CCPP MainzWiesbaden,

710 MW + 702 MW
> 400 MW

1996

2001

CCPP Irsching 4,
> 530 MW

2010

@copyright Siemens Energy 2012

Turbinas de Gas Siemens

Portfolio de productos para 50 Hz y 60 Hz

375

SGT5-8000H
SGT5-4000F

292

SGT6-5000F

208

SGT6-4000F

187

SGT5-2000E

168

SGT6-2000E

Output in MW @ ISO conditions

Large-scale gas turbines
Industrial gas turbines

113

SGT-800

45

SGT-700

30

SGT-600

25

SGT-500

17

SGT-400

13

SGT-300

SGT-200

SGT-100

Nuestros diseos y fbricas se adaptan a las necesidades de nuestros clientes

@copyright Siemens Energy 2012

Gas Turbine Design SGT5-2000E, SGT6-2000E

Proven Design Features

16 / 17 stage compressor (one row
adjustable inlet guide vane, fast acting
for grid frequency stabilization)

Two large external silo-type combustors.
2x8/2x6 hybrid burners
for 50/60 Hz

Welded design for hot gas casings

4 stage turbine

Built disc-type rotor with radial Hirthserrations and one central tie rod.

Two bearings only

Cold end drive

Axial exhaust for ease of GUD-CC

@copyright Siemens Energy 2012

Gas Turbine SGT-2000E with Various Fuels

Installations Worldwide

Average availability for SGT6-2000E (last 2 years GT + GEN) : 97,03%

Average reliability for SGT6-2000E (last 2 years, GT + GEN): 99,56%

AVAILABILITY AND RELIABILITY IS ON WORLD CLASS LEVEL

@copyright Siemens Energy 2012

Gas Turbine Design SGT5-4000F

(1) Casing Horizontally-split

(2) Supports
Fixed at compressor end,
Flexible at turbine end
(3) Rotor
Disk-Type, 1 Central Tie Bolt, Bearings: 1
combined axial and radial, 1 radial
(4) Combustion
Annular walk-in chamber,
Individually replaceable heat shields
Hybrid burners, Dry low-NOx technology,
Operation with gaseous and liquid fuels
(5)

Compressor
Multi-stage, Axial-flow,
Variable-pitch inlet guide vanes

(6) Turbine
Four-stage, Thermal barrier blade coatings,
Air cooling of blades
(7) Exhaust Axial
(8) Generator Coupling At cold end

@copyright Siemens Energy 2012

Gas Turbine SGT-2000E with Various Fuels

Installations Worldwide

Reliability* = 99.6%; Availability* = 95.8%

Experience based on 60% of the installed units
@copyright Siemens Energy 2012

Gas Turbine Design SGT6-5000F

Gas Turbine SGT6-5000F

Fuel

Natural Gas,
Distillate

Power output

228 MW

Efficiency

38.3 %

Weight

210 t

Length

9,96 m

Height

4,55 m

Diameter 3,96 m
CCPP SCC6-5000F (2x1)
Power output

675 MW

Net efficiency

57.6 %

@copyright Siemens Energy 2012

SGT6-5000F Fleet Operating Experience

205 units in operation with over

5 million hours operating experience
- 55 Simple Cycle units
- 150 Combined Cycle units
- >126,000 hours on lead unit

@copyright Siemens Energy 2012

Diagrama de un Ciclo Combinado 3P con Recalentado 1S

Stack gas

LP

Gas Oil

IP
G
~

GT

HP

IP

LP

Air
HP

Heat-recovery
steam generator

Exhaust gas
@copyright Siemens Energy 2012

Diagrama de Sankey y Ciclos Brayton-Rankine

@copyright Siemens Energy 2012

Dimensiones aproximadas de un Ciclo Combinado

@copyright Siemens Energy 2012

Cronograma Tpico de un Ciclo Combinado

Meses de actividad
-
Notice to Proceed

-1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NTP

-
HRSG
-
Turbina de Vapor

Ready for Hot Start

Suministro y Transporte

Montaje

-
Condensador

Suministro y Transporte

-
Generador

Suministro y Transporte

Montaje

-
Turbina de Gas

Suministro y Transporte

Montaje

Puesta en Marcha en Fro

Montaje

Ignicin y Sincronizacin

-
Air Intake
-
Difusor
-
CCMs
-
SEE y SFC
- Puesta en Marcha

Suministro y Transporte
Suministro y Transporte
Suministro y Transporte
Suministro y Transporte

Puesta en Marcha en Fro

Montaje
Montaje
Montaje
Montaje
Hot Commissioning

@copyright Siemens Energy 2012


Situacin actual del Sector de Generacin

Evolucin tecnolgica de las Turbinas de Gas Siemens

Diseo constructivo y prestaciones de la

SGT5-8000H

La SGT-8000H ya es una realidad: Irsching

@copyright Siemens Energy 2012

SGT-8000H Prestaciones
Siemens Gas Turbine*

50 Hz

60 Hz

Gross power output [MW]

Gross efficiency [%]
Pressure ratio
Exhaust temperature [C/F]
Exhaust mass flow [kg/s]
Exhaust mass flow [lb/s]

SGT5-8000H
375
40
19.2
625/1,157
820
1,808

SGT6-8000H
274
40
20.0
620/1,148
600
1,330

Gas Turbine Emissions

NOx [ppm]
CO [ppm]

SGT5-8000H
25
10

SGT6-8000H
25
10

Gas Turbine Physical Dimensions

Weight [t]
Length [m]
Height [m]
Width [m]

SGT5-8000H
440
13.2
5
5.5

SGT6-8000H
280
11
4.2
4.2

* ISO ambient conditions

@copyright Siemens Energy 2012

SGT5-8000H
Diseo constructivo y mejoras tecnolgicas

High cycling capability due to

advanced blade cooling system

Four stage turbine with advanced

materials and thermal barrier
coating

Advanced
Ultra Low NOx (ULN)
combustion system
Evolutionary 3Dcompressor blading

> 60% Combined

Cycle efficiency

Proven rotor design,

free radial thermal
expansion and
central tie rod

Integrated combined
cycle process
for economy and low
emissions

@copyright Siemens Energy 2012

Las cmaras de combustin Can componen nuestro

ADN (Westinghouse) y se integran en el producto Siemens

Contamos con quemadores Hbridos de bajas

emisiones (Gas de Pre-Mezcla)

@copyright Siemens Energy 2012

Diseo mejorado de labes en la primera etapa

de turbina: Mejora de eficiencia

Nuevo diseo del contorno del labe

Innovacin respecto al recubrimiento del labe

Refrigeracin por aire

@copyright Siemens Energy 2012

SCC-8000H
Prestaciones en ciclo combinado
Siemens Combined Cycle Power Plant
Single-shaft
Net power output [MW]
Net efficiency [%]
Net heat rate [kJ/kWh]
Net heat rate [Btu/kWh]
Start-up time
[minutes hot start expected]

Steam parameter HRSG/WS-cycle

Three-pressure reheat
HP [bar/C]
IP [bar/C]
LP [bar/C]

50 Hz

60 Hz

SCC5-8000H
570
> 60
6,000
5,687
~ 40

SCC6-8000H
410
> 60
6,000
5,687
~ 40

50 Hz

60 Hz

SCC5-8000H
170/600
35/600
5/300

SCC6-8000H
170/600
35/600
5/300

@copyright Siemens Energy 2012

Innovacin en el diseo del ciclo

SST5-5000
(600C)

Condenser

HRSG/Benson, 3P/
RH 600C/170 bar

SSS Clutch
SGen5-3000W
Lube oil system

SGT5-8000H
@copyright Siemens Energy 2012

Arranques rpidos y ptimas

prestaciones a carga nominal
Benson once through
in HP section

High-capacity
attemperators

Fast ST start-up mode,

patented ST stress controller

Steam
Turbine
Gas Turbine

BENSONTM Heat Recovery

Steam Generator

HRSG stand-by
heating

Maximum GT load
ramp

Generator
CPP

Implementation of
condensate polishing plant

@copyright Siemens Energy 2012


Situacin actual del Sector de Generacin

Evolucin tecnolgica de las Turbinas de Gas Siemens

Diseo constructivo y prestaciones de la

SGT5-8000H

La SGT-8000H ya es una realidad: Irsching

@copyright Siemens Energy 2012

Plan de desarrollo de un
nuevo producto: SGT8000H
Product Development Process
Strategic Product Planning

Product
Strategy

Design

Product &
Development
Planning, Tech.
Acquisition

Conceptual
Design

Sales
Preparation
Basic
Design

Commercialization
Planning

Design Implementation
Erection,
Final Design Manufacturing
Install.,
Com&
&
missioning &
Assembly
Procurement
Trial Operation

Parts testing

Validation
Product
Monitoring &
Validation

Prototype
GT field
testing

Casting blades and vanes

Materials, coatings


Manufacturing trials, etc.


Stress, strain vertification

Component testing


Combustion system
rig test


Cover plate rig test


Mock up

Prototype
CC field
operation

System testing


Compressor test and


Combustion system test
at test bed Berlin

@copyright Siemens Energy 2012

Irsching es ya una realidad: PAC a finales de 2011

1st Engine
ex Works
Berlin

1st
Synchronizati
on to grid

1st Fire

April

2005

December

2006

End of Test
and Validation
Phase

Extension to
combined
cycle

Start of
commercial
operation

2010

2011

1st Base
Load

March

2007

April

2008

August

2009

@copyright Siemens Energy 2012

Disclaimer

This document contains forward-looking statements and information that is,statements related to future, not
past, events. These statements may be identified either orally or in writing by words as expects,
anticipates, intends, plans, believes, seeks, estimates, will or words of similar meaning. Such
statements are based on our current expectations and certain assumptions, and are, therefore, subject to
certain risks and uncertainties. A variety of factors, many of which are beyond Siemens control, affect its
operations, performance, business strategy and results and could cause the actual results, performance or
achievements of Siemens worldwide to be materially different from any future results, performance or
achievements that may be expressed or implied by such forward-looking statements. For us, particular
uncertainties arise, among others, from changes in general economic and business conditions, changes in
currency exchange rates and interest rates, introduction of competing products or technologies by other
companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide,
changes in business strategy and various other factors. More detailed information about certain of these
factors is contained in Siemens filings with the SEC, which are available on the Siemens website,
www.siemens.com and on the SECs website, www.sec.gov. Should one or more of these risks or
uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary
materially from those described in the relevant forward-looking statement as anticipated, believed, estimated,
expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or
revise these forward-looking statements in light of developments which differ from those anticipated.
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective
owners.

@copyright Siemens Energy 2012