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blends with low content of ion-exchanger particles (5 wt.%). The membranes obtained by phase
inversion were used for the removal of copper ions from synthetic wastewater solutions by
electrodialytic separation. The electrodialysis was conducted in a three cell unit, without
electrolyte recirculation. The process, under potentiostatic or galvanostatic control, was followed
by pH and conductivity measurements in the solution. The electrodialytic performance,
Keywords:
evaluated in terms of extraction removal degree (rd) of copper ions, was better under
SAN copolymer
potentiostatic control then by the galvanostatic one and the highest (over 70%) was attained at
Membrane
8 V. The membrane efficiency at small ion-exchanger load was explained by the migration of
Ion exchange
resin particles toward the pores surface during the phase inversion. The prepared membranes
Copper ions
were characterized by various techniques i.e. optical microscopy, Fourier transform infrared
Electrodialysis
Wastewater treatment
Introduction
Water contamination with cooper ions is still proven as a serious
issue for the decontamination processes, in the recent years.
Exceeding concentrations above 2 mg/L, from industrial wastewaters, increase drastically the toxicity, sometimes with irreversible damage on the environment (Barakat, 2011; Fu and
Wang, 2011; Hashim et al., 2011; Peng et al., 2011; Vinodh et al.,
2011).
The electrochemical recovery of heavy metal ions (as the
copper ones), from sea water and industrial wastewaters may
http://dx.doi.org/10.1016/j.jes.2015.02.005
1001-0742 2015 The Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V.
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1. Experimental
1.1. Materials
The chemical reagents used in these experiments were of
analytical grade. In all experiments fresh distilled water was
used for the preparation of aqueous synthetic electroplating
wastewaters.
The styrene-acrylonitrile copolymer (SAN) was a commercial product (Luran 358N, from BASF PLASTICS,
Ludwigshafen, Germany) and N, N-dimetylformamide (DMF)
(Scharlab S.L., Barcelona, Spain; 99.5%). The ion exchange
resins were the strong acidic cation exchanger Puropack
PPC100 (PPC100) and the weak basic anion exchanger Purolite
A100 (A100) both from Purolite, Romania. Their initial ionic
forms were Na+ and Cl respectively (Fig. 1).
Copper sulfate pentahydrate (CuSO45H2O) (Chimopar,
Romania) and sulfuric acid 98% (Merck) were used as received.
A stock solution of Cu(II), containing 1 g Cu(II)/L, was prepared
by dissolving both copper sulfate pentahydrate and sulfuric
acid (molar ratio 1:1) in distilled water.
J O U RN A L OF E N V I RO N ME N TA L SC IE N CE S 3 5 (2 0 1 5) 2 7 3 7
29
n
Anion exchange site
In acid medium, the following reactions occur at the electrodes during the electrodialysis of water containing copper
ions:
Anode : 2H2 OO2 g 4H 4e
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Cathode : 2H 2e H2 g
Cu2 2e Cus
0.45
10
0.40
0.35
Cell voltage (V)
Current (A)
0.30
0.25
0.20
0.15
0.10
10
20
7
6
5
4
3
2
6V
8V
0.05
0.00
0.05 A
0.10 A
1
30
40 50 60
Time (min)
70
80
90
100
10
20
30
40
50 60
Time (min)
70
80
90
100
Fig. 3 Time decrease of current intensity at constant voltage (a) and time increase of cell voltage at constant current (b).
31
14.26
7.49
2.44
2.16
14.26
6.06
4.68
2.04
14.26
7.65
2.78
1.22
14.26
7.34
2.84
3.94
1.60
2.60
3.15
2.57
1.60
3.33
2.32
2.47
0.1 A
0.05 A
8V
6V
0.1 A
pH
Galvanostatic
control
Table 1 presents the pH values for the different solutions for the
potentiostatic and galvanostatic control, measured after 1.5 hr, at
room temperature. The solutions from Table 1 are acidic all
present low pH values in good agreement with the data reported
in literature, hence H+ compete with Cu2 + at the cathode
surface resulting in hydrogen embitterment in the copper
deposits (Caprarescu et al., 2011; Kabay et al., 2002; Chen et
al., 2009). The pH of the solution is not considered to affect
the removal rate and there is no need to adjust the pH and
hence to add additional reagents before and after treatment
(Dalla Costa et al., 2002; Tanaka, 2002).
0.05 A
2.1.3. Final pH
Potentiostatic
control
Conductivity (mS/cm)
concentration
polarization phenomena
(Gven and
Karabacakolu, 2005; Chen et al., 2009; Dalla Costa et al., 2002;
Tanaka, 2002) and development of high voltages at low final
concentration in the final electrolyte.
Electrodialysis process operated both in potentiostatic
and galvanostatic modes for the treatment of metal
finishing wastewater was described in literature using
Nafion 450 and Selemion AMP. Results indicated that
potentiostatic control could be safer to operate in the sense that
it does not permit the development of high voltages across the
stack when the ion concentration in the diluate is excessively
low, although each species of metallic ions exhibited a different
rate of extraction from the treated solution. This operation mode
avoids the occurrence of concentration polarization and the
problems related to it (Dalla Costa et al., 2002).
Galvanostatic control
J O U RN A L OF E N V I RO N ME N TA L SC IE N CE S 3 5 (2 0 1 5) 2 7 3 7
rd
C in;cat C fi;cat
100%
C in;cat
1.60
3.31
3.24
5.15
1.60
3.25
3.03
2.17
8V
6V
Potentiostatic
control
Samples
Untreated wastewater
Treated water from anodic compartment
Treated water from central compartment
Treated water from cathodic compartment
The laboratory electrodialysis cell performance was evaluated in terms of extraction removal degree (rd) of copper in
the cathodic compartment, defined by:
0
1.5
Time (hr)
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1
1000 V cat
tt fin
t0
Et It dt
where, E (V) is the applied potential, tfin (hr) is the final time
and Vcat (m3) is the volume of the cathodic compartment.
rd
Potentiostatic control
Galvanostatic control
6V
64.69%
0.05 A
55.63%
8V
70.31%
0.1 A
65.00%
6V
40
0.05 A
6.5
8V
61
0.1 A
25.3
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SAN-Purolite A100
SAN-Puropack PPC100
Fig. 4 Optical microscope images for the surface morphology of SAN-Purolite A100 (a) and SAN-Puropack PPC100 (b). SAN:
styrene-acrylonitrile copolymer.
0.14
0.12
0.12
ATR units
ATR units
0.10
0.08
0.06
0.02
0.16
0.14
900
400
0.12
ATR units
0.08
0.06
900
400
900
400
PPC100 powder
SAN blank
SAN PPC100 blank
0.08
0.06
0.04
0.04
0.02
0.02
0
3900
0.16
3400
0.10
0.10
0.18
3900
0.14
0.12
3400
2900
900
0
3900
400
0.16
0.14
0.14
ATR units
0.1
0.08
0.06
0.06
0.02
0.02
2900
0.08
0.04
3400
900
400
0.10
0.04
0
3900
3400
0.12
0.12
ATR units
0.06
0.02
2900 2400 1900 1400
Wavenumber (cm-1)
0.08
0.04
3400
0.10
0.04
0
3900
ATR units
0.14
A100 powder
SAN blank
SAN A100 blank
0
3900
3400
900
400
Fig. 5 FT-IR spectra of anion exchange (a) and cation exchange (b) membrane before electrodialysis and of its constituents;
FT-IR spectra of SAN-anion (c) and SAN-cation (d) exchange membranes before and after electrodialysis at given current; FT-IR
spectra of SAN-anion (e) and SAN-cation (f) exchange membranes before and after electrodialysis at given voltage. FT-IR:
Fourier transform infrared spectroscopy; SAN: styrene-acrylonitrile copolymer.
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2.3.4. SEM
The SEM pictures for the SAN-ion exchange membranes (Fig. 7)
confirmed the operational performance since a large availability of the ion exchangers was found. The ion exchange particles
were found in large amounts toward pore surfaces. This aspect
can be explained by the migration of the polar resin particles
toward water phase in the casting process.
Macro and microspores were observed according to SEM
images (Fig. 7), suggesting a possible involvement of the
membrane morphology in the current vs. time deviation from
an ideal curve. The pores offered a large surface area on
2.5
100
SAN A100
Deriv (% / C)
Weight (%)
80
SAN PPC100 8V
60
SAN blank
SAN PPC 100 blank
SAN blank
SAN A100 8V
40
SAN A100 8V
1.5
0.5
20
0
0
100
200
300
400
Temperature (C)
500
600
700
100
200
300
400
500
600
700
Temperature (C)
Fig. 6 Thermal stability by TGA DTG profiles (a) and by DTG profiles (b) of the membranes before and after operating. TGA:
thermogravimetric analysis; DTG: differential thermal analysis.
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40
120
180
2500
3. Conclusion
The removal of copper ions from synthetic electroplating
wastewater can be carried out effectively by applying
electrodialysis with heterogeneous membranes, composed
of styrene-acrylonitrile copolymer and small loads (5 wt.%) of
ion-exchange resin particles: The process parameters evidenced a good current and ion mobility through the membrane, in the electrodialysis, since the transport through the
pores allowed the gradual separation. If the duration of the
electrodialysis is 90 min, one can operate either in
potentiostatic control at 8 V, leading to a high extraction
degree (over 70%); or preferably, under constant current
conditions, as for example at a current density of 20 A/m2,
when the extraction degree is a bit lower (52%) but the
energetic consumption performs 10 times better only
6 kWh/m3. The performances obtained at small loads of ion
exchangers are close to those of the homogeneous ion
exchange membranes (Chang et al., 2010). SAN copolymer
was proven as an efficient matrix with high thermal stability
(over 260C). SAN heterogeneous membranes thermal stability showed even an increase after operation (degradation
above 290C). The operability of the membrane under these
conditions was explained from the structural and morphological characteristic occurred as a consequence of ion
exchanger placements on the pores surfaces. The small
amounts of cooper trapped in the membrane ion exchange
sites, the increase in contact angles after operating, next to a
40
800
1800
2500
Fig. 7 SEM images of the SAN-anion exchange membrane (Puropack PPC100) (a) and SAN-cation exchange membrane
(Purolite A100) (b) before experiments. SEM: scanning electron microscopy; SAN: styrene-acrylonitrile copolymer.
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Blank
6V
8V
0.05 A
0.1 A
120
100
80
60
40
20
0
SAN A100
SAN PPC100
Membrane type
Fig. 8 Surface modifications of the SAN-ion exchange
membranes followed by contact angle. SAN:
styrene-acrylonitrile copolymer.
Acknowledgment
Prof. Florin Danes is kindly acknowledged for his valuable
support in the manuscript editing. Special thanks to: Mrs.
Mariana Andrei and Mr. Corneliu Andrei from Politehnica
University of Bucharest for their logistic support.
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