SIEMENS Algerian Energy Company Projet Skikda CCPP ~ 2 x 18.V94.3A KKS Section SECTION 18 OPTIONS 18 ‘Siemens Power Generation Table of Contents ff Department: W621 / B-075603 Bid Ref. No, ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 18.V94.3A OPTIONS Turbine Stress Controller Task and Function The turbine stress controller (TSC) basically meets two tasks: = calculating and monitoring the operational heat stresses of the turbine during every operational phase ( turbine stress evaluation functions - TSE) for three different start-up modes, calculating continuously and accumulatively the component fatigue from these data (lifetime expenditure functions - LTE) ‘The TSC determines the thermic stresses of representative turbine components and uses the temperature differences (dT), which are a measure for the thermic stresses, and the comparison with the permissible values (dTpem) to calculate the temperature margins (ddT) This so achieves a continuous optimization between material stresses on the turbine and the largest possible flexibility in being able to react to operational changes. Three different operation modes can be selected (slow, normal, fast) to adjust steam turbine operation mode to the grid situation. Temperature margins will be calculated for each mode in parallel. All measured temperatures and active calculated temperature margins are indicated and recorded Following channels will be monitored: HP emergency stop valve casing, HP control valve casing, HP shaft, IP shaft, ‘Siemens Power Generation Section: w Department: S312 / B-075603 Page: 10f3 Bid Ret. No. ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 18.V94.3A Turbine Casing Turbine Shaft MIN | MIN | Display of TSE Margins | Setpoint Controls of the SteamTurbine Controller Oe depend onthe selected ‘operating mace, Figure: This figure shows exemplary channels one each for casing and shaft monitoring In parallel the thermal situation of the relevant turbine parts is permanently monitored for the calculation of lifetime expenditure. This PC based application runs on the WIN-TS platform, which was developed for several turbine diagnostic functions. The PC is connected to the SINEC plant bus for signal transfer of necessary temperature and other process data. A PC modem for remote system support can also be provided. ‘Siemens Power Generation Section: 13 Department: $312 / B-075603 Page: 20f3 Bid Ref, No, ALG296 (1202) WE2t ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2 x 1S.V94.3A Operation Mode. Selection fast normal slow lL SINEC plant bus i LIC ‘ST Automation System WIN-TS System PC ‘TSE functions LTE funetions Figure: Basic concept for Turbine Stress Controller with the WIN-TS PC. Technical Characteristics ~The TSE functions are implemented in the redundantly designed control system. = Temperatures are measured with thermocouples, - All measured temperatures and calculated temperature margins are indicated and recorded, ~ Faults in the sensors, power supply, and in the |&C system itself are monitored and indicated, - The Win-TS PC set with connection to the plant bus is a state-of-the-art PC designed for 24h-operation. For adequate Data Storage MOD's (magneto-optical disc) will be used. Siemens Power Generation Section: 18 & Department: $312 / B-075603 Page: Sof 3 Bis Ret. No. ALG298 (1202) We2t - Sb/Sal