Pye awe eakaaa) ey say On SP-250(A,B,D) AL-250(A,B,D) AL-235(A,B,D) AL-99PAGE INDEX ‘SPECIFICATION & WARNNING HOW TO INSTALL THE LONGITUDINAL FEED. HOW TO INSTALL CROSS FEED HOW TO INSTALL KNEE LIFT FEED HOW TO INSTALL AL/CE-99 LONGITUDINAL FEED ASSY-LIMIT ASSEMBLY HOW TO INSTALL TRANSMITTER OF TR-1 HOW TO INSTALL TRANSMITTER OF TR-2 10,11 ‘SCHEMATIC DIAGRAM OF PARTS 12 ‘SCHEMATIC DIAGRAM OF ACCESSORY 13 CIRCUIT DIAGRAM 14-19 PARTS LIST 20 TROUBLE SHOOTING CONGRATULATIONS ON YOUR NEW PURCHASE OF OUR POWER FEED Please read this manual carefully before installation and using it. It will also help you to solve some easy problems by yourselves. Hope our product will bring you more effective and joyful working ‘Standard and Models: ALISP series: Global standard, CE series: European standard. Based on different axis there are three kinds as A, B,D: Atype is used for X axis longitudinal feed B ype is used for Y axis cross feed, D type is used for Z axis vertical feed FEATURES OF CE-235 & CE-99: 4.Main power supply: 1-phase, 50/60 Hz A.C.110 V, 2.Limit switch is waterproof and controlled with voltage D.C.*2 V. 3.Power cord and circuit are wrapped by protecting tube for waterproof and heat resistance, FEATURES OF CE-250: 1.Main power supply: 1-phase, 50/60 Hz A.C.110 V. 2.Limit switch is waterproof and controlled with voltage A.C. 110 V. 3.Power cord and circuit are wrapped by protecting tube for waterproof and heat resistance. FEATURES OF SP-250, AL-250, AL-235, Al.-99: 1.Main power supply: 1-phase, 50/60 Hz A.C.110 V. 2.Limit switch is waterproof and controlled with voltage A.C. 110 V. 1SPECIFICATION HOW TO INSTALL THE LONGITUDINAL FEED(A TYPE) Max Model RPM RPM. Max’ Torque Gear Rae Voltage ‘SP-250(A,B,D) | 4~160 | 200 4.8:1 | 650 in-tb |110V 60Hz | _AL-250(A,B,D) | 0~200 | 200 4:1 | 550 intb | 110V 60Hz ‘AL-235(A,B,0) | 0~140| 200 4:1. | 440 in-tb | 110V 60Hz AL-99 0-165 | 240 3.5:1 | 550 in-lb |110V 60Hz WARNNING VOLTAGE AS 220V-440V HAVE TO ADOPT TRANSFORMER Please make sure if power supply be turned off before assembly, and avoid from accident caused during proce- dure of assembly. p> Please don't disassemble for fixing or refitment and free from accident or break down caused by unhealth as- sembly, ( )» Please take apart the drill and remove worked item before assembly. Please make sure input voltage for power feed as A.C.110 V and avoid wrong power then burn down circuit board, except A.C.110 V, please adopt the transfogmer__—_ Please adjust suitable length of cord and watch out the wiring, never pres- sure power cord by clog then ambroin broken cause short or spark, Please don't set the power feed in ex- cessive wettish working zone and don’t wash down the power feed by water or water shipped then cause short or spark ) 4 ‘SHIM ‘SWITCH ‘When hold down drive at the maximum speed, Once release, it will revert to its original speed. SPEED CONTROL KNOB The higher the number, the faster the speed. RAPID SPEED ADAPTOR BEARING FACE. the yellow button, the power feed will (] CIRCUIT BREAKER When the current passing through the switch is over 4A, within 10 seconds, it will automatically break the circuit To continue the operation, press down the yellow-pusher SEAL-BEVEL GEAR SHIM IHICKNESS DIAL NUT LOCKING NUT POWER INDICATOR If the indicator glows, the power is on. Trades nt ow the E>) poweris natn S09) } | Newcomen conan fa) | Ranoue Ifthe handle is moved to the right, the table will move to the right If the handle is moved to the left, the table will move to the left. ‘MAIN POWER SWITCH Push the orank to the "ON" position to turn on the power. Push the crank the "OFF" position to turn off the power. and the power indicator will glow,HOW TO INSTALL CROSS FEED(B TYPE) LOM eR eed) 6 HOW TO INSTALL T-WAY TRACK FOR CROSS-FEED Toway bar and bracket for limit switch are designed for simple installation on cross slide. +—— FIXED SUPPORT }— T-WAY TRACK STOP BLOCK INSTALLATION INSTRUCTIONS. For ideal installation. You should not modify the cross travel lead screw. seroic cannes reas orate eet se va { be = HOW TO INSTALL T-WAY TRACK FOR KNEE-LIFT FEED wun VIEW.OF LIFT SIDE OF | Sameaaae™ SNE AND GOLUMIN > Note: Remove hand crank, dial, dial socket, = Bearing flange and....Et u 2 nF amo Note: Install extension shatt. Fh ee Important: Ss 4,Shaft end must be against inner ring of bearing. EET earnaen duet 2.Inner shattis 16 or 18 threaded unc. 3. 3 fo) Note: Tighon stand to fange then tighten knee feed paps one hangs las Important For angular poslioning Note: instal gear key not in Important: Use hand fo push & turn bevel gear to 1. necassSny aed afew shims to obla necassary adda few shims to obtain proper fete aa Prop 2 hieafy wading edge of gear to obtain proper back lsh ther ragack gar wi) grease Hepace gee then push and tum to check for backtash Note: Remove the bevel gear ater STEP 4 is O.K then install key, replace gear, instal dal, and tigen cial nut: Adda few shim ical s grinding the gear. Important: Pack wth grease before instaling the gear. Do not use silcon-type grease. Note: [pstall checkcuteh against bevel gear then dive tivough one hole of 5mm Dia. Then drive Spring pin Important Be sure you have followed each step careiully dnd correctly before mstaling She song Fins, Suggestions: Instat and crank roate in clockwise ‘dracon fo cheek for proper shimming and that teres no oncing acon Note: Install spring handerank (already installed), then tighten washer and screw, Important: For operational safety, please Ibricate this part and install as per instructions.HOW TO INSTALL AL/CE-99 LONGITUDINAL FEED Po Betta 1-] To protect the circult from current over- oad. When the current passing the switch is over 3A for about 10 seconds, the POWER FEED. Move the the protective device will slip off auto- handle to the right, TABLE will ‘matically to break the circuit. Press move to the left, TABLE will move down the red pusher of the protective to the left. C. device and indicator will glow so as to “ continue the function. Press down the orange button the, Power Feed will drive with its max. Speed. The speed gose back to its previous velocity after a release of such button. To control the driving direction of INDICATOR “To show if the power is on, Indicator SPEED CONTROL KN eee rowers aeeror glows to show the power s on and fit POWER FEED doesn't ight up, that means no power is supplied ON-OFF SWITCH A power service controller. Push the creank to the position ON to serve power and to the position OFF to stop power supply. LIMIT SWITCH ‘ASSEMBLY SCREW M8 x 12 TROUBLE SOLUTION ‘1.When the POWER FEED doesn't work and the INDICATOR doesn't glow. CHECK; 4)Check if itis plugged in, 2)Check if ON-OFF switch at on. 3)Check if BREAKER is turned off. 2.POWER FEED doesn't work and the INDICATOR lights up. CHECK: If the BRUSH is normal 3.POWER FEED can only move to one direction CHECK: If ASSY-LIMIT SWITCH is normal, 4 Touch ASS-LIMIT SWITCH POWER FEED in-between the TABLE and unable to stop it. CHECK: If ASS-LIMIT SWITCH is normal.eM CORL ACR eM YU el ca eR Sa NM MON el O74 TRANSMITTER OF TR-1 IS USED FOR 220V, 240V, 380V AND 415V THEN TRANSFER TO 110V.ATTACHING POWER PILOT LAMP AND ONE OUTPUT OUTLET. ASSEMBLING GUIDE: 1.Make sure the voltage of working environment. 2.Choose the exact input point and well tix up. 3.Make sure whole screws of transformer are well locked. 4 Setting transformer on stable and dry wall 5.Collecting cable and wire on the wire box of working place. 6.Keep from accident caused, don't disassemble and refit locked parts or wir- ing of transformer when assembly proceeding TRANSMITTER OUT PUT OUTLET POWERCORD FUSE CIRCUIT FUSE © @ PILOT LAMP. 415V 380 V 240V 220 ov OUTLET TRANSMITTER OF TR-2 IS USED FOR 380V, 400V, 415V AND 440V THEN TRANSFER TO 110V OR 220V. ATTACHING POWER SWITCH AND TWO OUTPUT OUTLET. ASSEMBLING GUIDE: ‘.Make sure the voltage of working environment. 2.Choose the exact input point and well fix up. 3.Make sure whole screws of transformer are well locked. 4 Setting transformer on stable and dry wall 5.Collecting cable and wire on the wire box of working place. 6.Keep from accident caused, don't disassemble and refit locked parts or wir- ing of transformer when assembly proceeding ‘TRANSMITTER ouTPuT SWITCH INPUT POINT ouTPuT OUTLET FUSE POWER CORD CIRCUIT 440V 415V 110V FUSE SWITCH 400 V 220 380V a ov OUTLETry a Fa a rr io} = < 2 6 < a Q Ey Ps i Fa oO 3SCHEMATIC DIAGRAM OF ACCESSORY CIRCUIT DIAGRAM SP-250 AL-250 CE-250Ewa Cane NO] PART NAME PART NO- SPECIFICATION] REMARK NO. PART NAME: PART NO. | SPECIFICATION] REMARK 1 7e? HOUSING 70100 FOR AL-235\250 31_| WASHER TRA 0301-06 [612 SP TOP HOUSING 01020 FOR S> SER. 32 [ WASHER BEARING NTA 0301-07 [512 99 TOP HOUSING AOL00K FOR ALOE-99 33 | BEARING OP. 0301-08 2 L GEAR NUT A0100-01 34 | LIFTEORK 0301-09 | WASHER 0100-024 | 0.2x@ 394x045) 35 | WASHER ANG0I=10 | Tx BKH 1B | WASHER ‘AQ100-028 | 0.4x. 34x 45 36_| SHAT MOUNT 0301-124, 5 ‘0100-020 _[0.6x.9 34x 45 37 ALW-25-1_[ 2AAWGK U59 6 ‘0100-020 [0.1% 34x 38 ALW=26 | 1BANGK_LBO 7 AO100-D4A_| 0.2x.8 16x423.5 39 YALW-3 228 | WASHER AO1O0-048_| 0.4x 6 16.6 23.5 40 ALW6 224WGx L116 g ER ‘AO100-04C_[ 0.6x.56x 23.5 al ANT | 22AWGx 1160 10_| WASHER ‘ADIOO=DAE_['0. 1X4 16K 23.5 a2 ALB 220WGx 1100 11_[ WASHER AQIOO-D7A | 2x 1625.4 43 ALWS 22ANGx L100 12_| NEEDLE BEARING AQLOIA 44 | BEARING Bonoo1 | 62722 13 [INNER RING. AQIOIB 45 [ BEARING 00006 | 60827 14 | NEEDLE BEARING Am1DIC 46_[ MIGRO SWITCH HOLDER [C0501 15 | CIRCUIT BREAKER ‘Ag102 47_| MICRO SWITCH ASSY Cos01-6Y 16 | CAP OF CIRCUIT BREAKER | A0102-01 48 | SWITCH ACTURATOR C0502, T7_[ BUSHING BEARING A103 oxox 115 49 [ WICRO SWITCH Co504 1B GEAR SHAFT 0106 FOR AL_SER. 50_| CAPACITOR C0506 GEAR SHAFT P1022 FOR SP SER Si_| MICRO SHITOH HOLDER | ¢0607 2 ADLOGV FOR AL SER 52 | MIGRO SHITOH ASSY C0508 PoLoz1 FOR SP SER. 53 | MOUNTING PLATE 0508-01 SOIDRIVETEEL ANTOGX FOR AL\CE-09 4 | MECRO SWITCH 0608-02 20_[ SPACER. ANI08 55 | BOTTOM COVER Do7OIv FOR AL SER. 21 | LIGHT TRANSMITTER AOIIO 99 BOTTOM Bo7OL FOR 99 SER. 22_[ eX. SEAL BOOT AgnI-O1 SP_BOTTOH COVER PoIoid FOR 23 [ WT FOR RAPIO SHITCH _{ AOIII-O1A 86 | BOTTOM HOUSING POIoAL OR AL 24 | RAPIO SWITCH PLUNGER | ADILI-02 1 SOBOTTEH HOUSING POIGAE FOR AL\CE=09 25 | SPRING FOR RAPID SWITCH] ADLLI-03 S7_[ 250 CAM ASSENBLY £0902V FOR 250 SER: 26 | RAPIO SWITCH HOUSING | AOILI-04 235, CAH ASSENBLY E0902° FOR 235 SER 27 | RAPID SWITCA BUTTON | ADILI-I-6 99 CAH ASSENBLY FO902x FOR AL\GE=99 28_| SPRING FOR TOP HOUSING | ADLI2 56_| CARBON BRUSH SET Fogo 29 [ADAPTOR ALIS 59 | BRIS £0906: ‘30_| SPRING FOR CLUTCH A0301-05 60 | ON-OF SWITCH E0o07 4 5aa a Eee NO. PART NAME PART NO. [SPECIFICATION] REMARK NO. PART NAME PART NO. | SPECIFICATION] REMARK 61| cap OF on-orr swiToH | €0907-01 69 | E-RING: Fi000_—[e4 62_[ WASHER £0907-02 x) | E-RING: F100 [es 63 | SPRING WASHER com | 627, on [wicro SwITCH F104 64 | SET SCRE E0911 1/4" 1) 92 | CONTROL CORD) Fi106A-2_[0.75x 4Cx 1.76 | FOR AL\SP-250 (65 | SPEED CONTROL KNOB. E0912 FOR AL SER. CONTROL_CORD F106) (0.75x 3x 1.7M [FOR 235199 SPEED CONTROL KNOB Po1p24 FOR SP SER: 93 | TRAVEL STOP 0100-1 66_| HANDLE KNOB E0913 94 [nT 60103 67 | 180° CONTROL HANDLE: 0913-01) 95 | CRESCENT RING 60106 90° CONTROL HANDLE. 0913-02 96_[ SPRING 0107 68 [Inne 09134 7 [TRAVEL STOP SHAFT 60108 69 [CIRCUIT BOARD INSULATOR] E0915V 96 _[ NUT, wigo2 [42 70_[ 250 CIRCUIT BOARD Assy | EO976v FOR 250 SER. go |W n1o030 [M3 295 CIRCUIT BOARD ASSY_ | JC2H FOR 235 SER. 100 | Wo n22001 | 5/16" CE CIRCUIT BOARD ASSY | _JCHH FOR CE235\99 01 | CARBON BRUSH CAP E0906 71_| STRAIN RELIEF 102 [ PLASTIC BEAR. 72 | LIFTFORK SHAFT 103 GEAR FOR AL SER. 73 [AL ARMATURE ASSY FOR AL SER BEVEL GEAR FcR AL SER: ‘SP_ARMATURE ASSY FOR SP SER, BEVEL GEAR, FOR AL SER. 74 | 250 MOTOR FIELD E0926 FOR 250 [7 [BEVEL GEAR FOR SP SER 235 MOTOR FIELD E0926" FOR 235) BEVEL GEAR 01025 75_| BEARING MOUNT E0927A BEVEL GEAR Po1026 76 | BUSHING £0928 Oxp14.8x 20 BEVEL GEAR P1039 77_| STRAIN OF POTENTIONETER| 0929-0: SP BEVEL GEAR POLIT FOR SP SER 78 | RINS OF POTENTIOMETER | £0920-02 SP BEVEL GEAR 032 79 | CAP _OF POTENTIOMETER | £0929-03 SP BEVEL GEAR 064 80_| WASHER OF POTENTIONETER| £0929-04 04 | LIMIT SWITCH COVER 1015. 81 METER | £0929-05 106 | LINIT SWITCH FOLDER | Pope 82 R Eoo2oy [10K FOR 250 SER’ 106 | ACTUATOR Ponds R Eo92oP | 500% FOR 235199 107 | LIFTFORK RING P1028 83 £0930 0.75x 30x 2.7 108 | HOLD PLATE Po1040 | 30" 84_[ CRESCENT RING E0034-01_| $38 109 | ORIVE GEAR ASSY. POI90L FOR AL SER 85_[ WASHER 0934-02 [1 oxo 6x54 110 | LIFTFORK ASSEMBLY 01903 86_[ SPRING WASHER 0934-03 _| 6205 111 | MICRO SWITCH ASSY Po1904 By [HUB OF ZVTEL GEAR 0934-04 112 | 250 POTENTIOMETER ASSY | P01905 FOR 250 SER: 68 | CRESCENT RING [Foro | tR2a 235 POTENTIOMETER ASSY_[ P0190 FOR 235199 6 aiN End Leia 8 NO. PART NAME PART NO. SPECIFICATION] REMARK NO. PART NAME PART NO. | SPECIFICATION] REMARK 113 | ZYTEL GEAR ASSY. 01909 144 [LIMIT SuiToH FIxTuRE | P01919) 114 | LIMIT SwIToH, POIoL0 FOR AL \SP-250 TMIT SWITCH FIXTURE | Po1948 FOR AL\GE-99 LIMIT SWITCH Po1924 FOR AL=235 15 | EXTENSION SHAFT 01922 OPTION MIT SWITCH P0125 FOR OE=250_ EXTENSION SHAFT poi929 | 2t OPTION MIT Po192 FOR C5235 146 | T-WAY TRAO AN301-15A | 60 OF OPTION 115 [ TRAVEL STOP_& POLS TeWAY TRACK ‘0301-158 | 66 OM OPTION TRAVEL STOP SET PO1943 FOR AL\CE=99 T-HAY TRACK, ‘A0301-15€_[ 30 CM OPTION BEVEL GEAR SET po? [5/6 a) 147 [ALUM STAND F Bt OPTION FORK ASSEMBLY P0923 ALUM STAND 35 t OPTION SCRE T12010___[¥ 2x 10 STAND 13 t OPTION ‘SCREW 13015 [M3x 15 148 | EXTENSION SHAFT LAT OPTION Max 20 EXTENSION SHAFT L 69 OPTION M 3x 30) EXTENSION SHAFT LI OPTION Max 6 EXTENSION SHAF L 80 OPrioN Max 10 EXTENSION SHAFT L 52 OPTION SCREW Max 10 EXTENSION SHAFT 60. OPTION SCREW T4079 & 70 149 | EXTENSION SHAFT RING Lao OPTION SET SCREW 120001 [3/16"x 3/8" EXTENSION SHAFT RING Laa7 OPTION 120003 [ 5/16" 1 EXTENSION SHAFT RING L665 PTOW 755035 [M 5X 36 EXTENSION SHAFT RING La oPTiON 60001 [174% 1 EXTENSION SHAFT RING Lx OPTION SET SCREW 174004 [Mm ax 4 EXTENSION SHAFT RING me) OPTION PIN, 32025 | 2x 24.8 | [ENTENSTON SHAFT RING L 42 OPTION PIN 32516 | #2.5x 16 BD | SHALL ADAPTOR ‘AQII399A FOR AL\CE-99 PIN. 33015 | @3x 15 151 | BIG ADAPTOR AO11399 FOR AL\CE-99 PIN. ussol4 | #5x 14 PIN wa2sis | #2.5x 15 PIN Wao 1 63x 13.7 PIN vaso [eax 17.6 SPRING wo4O0r WASHER W060 [ Ixp5xpi2 WASHER w1o080__| Ix#@xe18 WASHER W10080-1__[0.6x68x9 12, ‘SPRING WASHER w2000 | oa CRLOFF GRAND, D204 8TROUBLE SHOOTING ‘THE POWER FEED DOES NOT WORK AND THE POWER INDICATOR DOES NOT GLOW: 4.Ensure there is no probiem with power supply. 2.Checck if the circuit breaker on the power feed unit kicked out. '3.Check for proper contact at the ON-OFF switch, ‘THE MOTOR DOES NOT WORK WHEN PUSH DIRECTION LEVER TO EITHER LEFT OR RIGHT : 1.Open power feed unit by loosening bottom 4 hex screws 2.Check ifthe carbon brush is making proper contact with the armature or if carbon brush is all used up already. 3.Chwck that internal wiring to the printed circuit board are all connected. 4.Check that the potentiometer connections are intact and that itis functioning properly ‘SPEED CONTROL IRRATIC OR ALWAYS AT HIGH SPEED ONLY : 4.Check rapid micro switch. Make sure itis not stuck. If its position is too high up, lightly tap on it to lower. 2.Check V.R. Is in good connection and proper function, BREAKER ALWAYS KICKS OUT ON POWER FEED UNIT UNDER NORMAL USAGE : Short circuit in the armature, need to be replaced new armature, CURRENT LEAKAGE : 1.Check limits switch assembly for possible short. 2.Check armature by first removing the brush cap, 3.Measure for short with an ohmmeter across the carbon brush and the ‘outer cover of the power feed unit CAUTION: ‘twill damage the gear of power feed if you suddenly change the direction of power feed by pushing the direction control handle while the machine is under high-speed operation. If you intend to change the direction, please push the handle to the "off" position. Waiting until the machine is completely stopped, then push the handle to your intended direction, 2.Please make sure the position of the stop screw for your milling machine is keeping on "loose" status. 3.While the power feed is under operation, please don't change to use manual contfol the direction suddenly. 20