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Profissional Documentos
Cultura Documentos
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DESIGN CALCULATIONS
Page of
Area: Turbine build.
Dept Structural
REFERENCES /
REMARKS
All below
references are
BS 5950,
part-1, UNO
1050 kN
Weight of Crab
320 kN
780 kN
0.6 m
=
=
1.5 kN/m
5 kN/m
65 mm
11 m
32 m
1.800 m
No. of Wheels
Wheel Spacing1
Wheel Spacing2
C.G of loading from left load
=
=
=
=
4
1.40 m
4.70 m
3.75 m
Impact Factor :
Vertical
30 %
Horizontal
(Transverse to rail)
Vertical
Horizontal
10 %
=
=
600
500
1.6
1.6
1.4
Deflection Factor
Load Factor :
gvrs/ST
2 kN/m
265.0 N/mm2
1.40 4.70
Table:5
Table:6
1.40
SUMITOMO CORPORATION
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2.60 m
=
=
0.60 m
2.60 m
(1050+320)kN
780 kN
Kicker
RL
RL =
RR
32.00m
1682.938 kN
420.73 kN/wheel
b) LOAD CALCULATIONS:
b.1) Vertical Loads
b.1.a) Conc. Loads
Wm
421 kN
= 0.30 x 421
126.3 kN
547 kN
875.68 kN
=
=
=
=
2.00
0.45
1.50
4.66
8.61
say
W mf = 1.60 x 547.
W df = 1.40 x 8.61
875.7
875.7
1.40 4.70
1.40
kN/m
kN/m
kN/m
kN/m
kN/m
12.06 kN/m
=
0.1
W
=
Max. Lateral load
0.10(421*4)
=
168.4 kN
H
4 wheels are resisting the total lateral load
gvrs/ST
from Fig-1
BS:2573,part-1
SUMITOMO CORPORATION
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REFERENCES /
REMARKS
W df = 1.60 x 168.40 / 4
67.36 kN/wheel
875.68kN
875.68kN
875.68kN 875.68kN
12.06kN/m
RA
RB
11.00m
Reactions :Ra
1443.525 kN
Rb
= 4x875.68+12.06x11- 1,443.525
2191.834 kN
Mux1
RA
875.68kN
11.00m
12.06kN/m
CG. OF GANTRY
Reactions:
RA
2374.930 kN
RB
1260.428 kN
gvrs/ST
SUMITOMO CORPORATION
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Max. Reaction
2374.930 kN
377.27 kN-m
628.78 kN
RA
67.36kN
67.36kN
3.75m
11.00m
RB
Reactions :RA
= 4x 67.4[11.0 - 3.8]11.00
177.585 kN
RB
= 4 x 67.360 - 177.585
91.855 kN
177.585 kN
gvrs/ST
SUMITOMO CORPORATION
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REFERENCES /
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1250 mm
Width
450 mm
20 mm
40 mm
20
1250
40
450
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
1250
450
20
40
1170
1.59E+10
6.08E+08
101.19
2.54E+07
2.70E+06
2.96E+07
4.28E+06
1
31.25
59400
18000
215
1.02
=
mm
mm
mm
mm
mm
mm4
mm4
mm
mm3
mm3
mm3
mm3
conservatively
as per Cl.4.3.7.5
mm2
mm2
mm
5.38
= 58.50
Plastic
Plastic
Cl.3.5.2 and
Table:7
23400 mm2
gvrs/ST
Cl.4.4.4.1
Satisfactory
Cl.4.2.3,
SUMITOMO CORPORATION
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159 N/mm2
3720.6 kN
>2,374.93 kN
Table:21,
Cl.4.4.5.3
Satisfactory
Slenderness, LE/rmin
Equivalent slenderness, LT
=
=
=
=
=
=
LT
=
=
pb
Buckling resistance, Mb
Table:9
2.60 m
25.69
nu
Cl.4.3.7.5
1.0
1.0
1.000
0.822
0.50
1.00
25.69
265.00 N/mm2
=
=
pb*Sxx
7843.23 kN.m
>4904.52 kN.m
> m*Mux1
conservatively
conservatively
Table:14
Table:12
Satisfactory
Cl.4.3.7.2
=
=
=
25.69
245.00 N/mm2
240.00 N/mm2
gvrs/ST
Cl.4.7.5
Table:27c
SUMITOMO CORPORATION
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=
<
0.832
1.000
Satisfactory
65 mm
5/100 x4x 875.7
175.14 kN
120.84 kN.m
0.681
18.33 mm
22.00 mm
Vertical Deflection:3.15
1.75
CG OF LOADS
547.3kN
c
11.00
RA
547.3kN
8.61kN/m
CG. OF GANTRY
RB
[ ( )] [ ( )]
5
WL4 PL
384
EI 48EI
3a1
a1
4
L
L
gvrs/ST
3
PL 3a2 4 a2
+
48EI L
L
Satisfactory
SUMITOMO CORPORATION
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REMARKS
18000 mm2
1.59E+10 mm4
2374.930 kN
605 mm
1631.626 N/mm
5.421 mm
12 mm
0.8*Fx/pys
Cl.4.5.4.2
External reaction
Design strength of stiffener
7169.60 mm2
25.00 mm
450.00 mm
11250.00 mm2
gvrs/ST
Satisfactory
SUMITOMO CORPORATION
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=
=
bs/2-web thickness
215.00
mm
483.88
mm
13ts
331.08
mm
211.10 N/mm2
< 265
N/mm2
Satisfactory
Satisfactory
=
=
py-20
245.0
Cl.4.5.1.5
N/mm2
19250.00 mm2
Ixx
=
=
1.90E+08 mm4
99.38 mm
12.58
Compressive strength, pc
Rmin= I / A
245.00 N/mm2
4716.25 kN
> 2374.93 kN
gvrs/ST
1170.00 mm
6.74 mm
12.00 mm
Tb.27c,
Satistactory
SUMITOMO CORPORATION
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REFERENCES /
REMARKS
lw*py*t
1113
kN
> 875.68 kN
Satisfactory
n1
=
=
=
=
=
Web slenderness,
=
=
Compressive resistance, pc
Buckling resistance, Pw
=
=
70 N/mm2
(b1+n1)*t*pc
1932.00 kN
> 875.68 kN
=
=
Stress in Bolts
gvrs/ST
Table 27c
Satisfactory
Cl.4.5.2.1
175.14 kN
24.00 mm
4.00
96.78 N/mm2
< 160
N/mm2
SUMITOMO CORPORATION
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DESIGN CALCULATIONS
REFERENCES /
REMARKS
=
=
177.585 kN
335.1 kN
Angles provided
Area of the Section
Rmin of the section
Length of diagonal
Inclination of diagonal w.r.t Horizontal
=
=
=
=
=
Stress in member
214.82 N/mm2
225.00 N/mm2
> 214.82
100X100X8
15.60
3.07
1.50
32.00
RSC
cm2
cm
m
(No.bays are
not to count in
the sketch)
48.86
Compressive stress, pc
Table 27c
Satisfactory
=
=
=
=
300X150X32
40.80
3.29
2.60
MS profile
cm2
cm
m
=
=
628.78 kN
154.11 N/mm2
79.03
Compressive stress, pc
161.00 N/mm2
> 154.11
=
=
=
=
=
=
1200
600.00
32.00
25.00
1.00
2374.93
2374.93 kN.m
gvrs/ST
mm
mm
mm
mm
m
kN
Table 27c
Satisfactory
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1979.11 kN
<
10.3078569 N/mm2
265.0
N/mm2
=
=
28400 mm2
159 N/mm2
Shear Capacity,
gvrs/ST
4515.6 kN
>2,374.93 kN
Satisfactory
Cl.4.4.4.1
Satisfactory
Cl.4.2.3,
Cl.4.2.3
Satisfactory
erences are
gvrs/ST
:2573,part-1
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
gvrs/ST
01/04/2017 10:00:32
Name
ISMC 75
ISMC 100
ISMC 125
ISMC 150
ISMC 175
ISMC 200
ISMC 225
ISMC 250
ISMC 300
ISMC 350
ISMC 400
341652730.xls
Tf
mm
7.30
7.50
8.10
9.00
10.20
11.40
12.40
14.10
13.00
13.50
15.30
Tw
mm
4.40
4.70
5.00
5.40
5.70
6.10
6.40
7.10
7.60
8.10
8.60
Cyy
mm
13.10
15.30
19.40
22.20
22.00
21.70
23.00
23.00
23.60
24.40
24.20
G Ixx
mm mm4
21
760000
28
1867000
35
4164000
40
7794000
40
12233000
40
18193000
45
26946000
45
38168000
50
63626000
60 100080000
60 150828000
Iyy
mm4
126000
259000
599000
1023000
1210000
1404000
1872000
2191000
3108000
4306000
5048000
Rxx
mm
29.60
40.00
50.70
61.10
70.80
80.30
90.30
99.40
118.10
136.60
154.80
Ryy
mm
12.10
14.90
19.20
22.10
22.30
22.30
23.80
23.80
26.10
28.30
28.30
Zxx
Zyy
mm3
mm3
20300
4700
37300
7500
66600 13100
103900 19400
139800 22800
181900 26300
239500 32800
305300 38400
424200 46800
571900 57000
754100 66600
Page 25 of 31
Area
mm2
867
1170
1619
2088
2438
2821
3301
3867
4564
5366
6293
ISMC
01/04/2017 10:00:32
Section
ISMB100
ISMB125
ISMB150
ISMB175
ISMB200
ISMB225
ISMB250
ISMB300
ISMB350
ISMB400
ISMB450
ISMB500
ISMB600
H
mm
100
125
150
175
200
225
250
300
350
400
450
500
600
B
wt/m
mm kN/m
75
0.115
75 0.130
80 0.149
90 0.193
100 0.254
110 0.312
125 0.373
140 0.442
140 0.524
140 0.616
150 0.724
180 0.869
210 1.226
341652730.xls
A
mm2
1460
1660
1900
2462
3233
3972
4755
5626
6671
7846
9227
11074
15621
Tf
mm
7.2
7.6
7.6
8.6
10.8
11.8
12.5
12.4
14.2
16.0
17.4
17.2
20.8
Tw
mm
4.0
4.4
4.8
5.5
5.7
6.5
6.9
7.5
8.1
8.9
9.4
10.2
12.0
R1 R2
mm mm
9.0 4.5
9.0 4.5
9.0 4.5
10.0 5.0
11.0 5.5
12.0 6.0
13.0 6.5
14.0 7.0
14.0 7.0
14.0 7.0
15.0 7.5
17.0 8.5
20.0 10.0
H1
mm
65.0
89.2
113.9
134.5
152.7
173.3
194.1
241.6
288.0
334.4
379.2
424.1
509.7
H2
mm
17.50
17.90
18.05
20.25
23.65
25.85
27.95
29.25
31.00
32.80
35.40
37.95
45.15
G
mm
35
35
40
50
55
60
65
80
80
80
90
100
140
Ixx
mm4
2575000
4490000
7264000
12720000
22354000
34418000
51314000
86034000
136303000
204584000
303908000
452183000
918130000
Iyy
mm4
408000
437000
526000
850000
1500000
2183000
3345000
4539000
5377000
6221000
8340000
13698000
26510000
Page 26 of 31
Rxx
mm
42.0
52.0
61.8
71.9
83.2
93.1
103.9
123.7
142.9
161.5
181.5
202.1
242.4
Ryy
mm
16.7
16.2
16.6
18.6
21.5
23.4
26.5
28.4
28.4
28.2
30.1
35.2
41.2
Zxx
mm3
51500
71840
96853
145371
223540
305938
410512
573560
778874
1022920
1350702
1808732
3060433
Zyy
mm3
10880
11653
13150
18889
30000
39691
53520
64843
76814
88871
111200
152200
252476
ISMB
1) INPUT DATA
(Refer Appendix-A, for EOT drawing)
Crane Capacity
100 kN
Weight of Crab
0 kN
0 kN
1 kN/m
70 mm
8.7 m
1.000 m
No. of Wheels
Wheel Spacing1
C.G of loading from left load
=
=
=
2
0.60 m
0.30 m
Impact Factor :
Vertical
30 %
Horizontal
(Transverse to rail)
On Stopper
10 %
16 kN
Deflection Factor
Vertical
Horizontal
=
=
1000
1000
Load Factor :
1.6
1.6
1.4
275 N/mm2
8.70 m
8.70 m
All below
references are
BS 5950,
part-1,
Table:5
Table:6
2) LOAD CALCULATIONS
Wheel load calculation
Wheel Load by Vendor
50.00 kN/wheel
Wm
50.0 kN
15.00 kN
104.0
Load due to Impact
= 0.30 x 50
Total load
Factored Load
W mf = 1.60 x 65.00
W df = 1.40 x 2.49
65 kN
104.00 kN
=
=
1.00 kN/m
1.49 kN/m
2.49 kN/m
3.49 kN/m
0.60
104.0
###
0.60
Maximum lateral load per wheel is equal to 10% Static vertical wheel load,
=
0.1
W H = 0.10(50*2)
Max. Lateral load
=
10.0 kN
from Fig-1
BS:2573,part-1
8.00 kN/wheel
25.6 kN/stopper
122.76 kN
Rb
= 2x104+3.49x8.7- 122.759
115.59 kN
RB
216.00 kN
Max. Reaction
22.35 kN
=
216.00 kN
= 2x 8.0[8.7 - 0.3]8.70
15.448 kN
RB
= 2 x 8.000 - 15.448
0.552 kN
15.448 kN
=
=
=
=
=
609.9
304.8
11.9
19.7
537.2
mm
mm
mm
mm
mm
= 1.25E+09 mm4
UB610X305X149kg/m
= 9.30E+07 mm4
rmin
= 4.09E+06 mm3
= 6.10E+05 mm3
= 4.57E+06 mm3
= 9.37E+05 mm3
=
0.886
=
32.5
=
19000 mm2
=
6005 mm2
=
146.45 mm
=
1.00
Buckling parameter, u
Torsional index, x : D/T
Sectional Area, A
Flange Area on one side, Ag
Out stand width of panel, b
Constant, sqrt(275/py)
Outstand element of compression flange, b/T
Web slenderness, d/t
69.90 mm
=
=
7.43 Plastic
45.14 Plastic
Cl.3.5.2 and
Table:7
Cl.4.4.4.1
Satisfactory
Cl.4.2.3,
6392.68 mm2
165 N/mm2
1054.79 kN
> 216 kN
Table:21,
Cl.4.4.5.3
Satisfactory
Slenderness, LE/rmin
Equivalent slenderness, LT
149.36
nu
=
=
=
=
=
=
1.0
1.0
0.886
4.596
0.50
0.82
LT
=
=
pb
Buckling resistance, Mb
=
=
Table:9
10.44 m
Cl.4.3.7.5
conservatively
conservatively
Table:14
108.51
109.00 N/mm2
pb*Sxx
498.13 kN.m
>355.20 kN.m
> m*Mux1
Table:11
Satisfactory
Cl.4.3.7.2
pc
149.36
81 N/mm2
Table 27c
=
<
0.817
1.000
Satisfactory
70 mm
10.40 kN
3.90 kN.m
0.742
8.70 mm
8.70 mm
Satisfactory
Vertical Deflection:4.5
4.2
3.90
CG OF LOADS
65kN
65kN
c
8.70
RA
2.49kN/m
RB
CG. OF GANTRY
PL 3a2 4 a2
( ) ] 48EI
[ L (L)]
5
WL4 PL
3a1
a1
4
384
EI 48EI
L
L
lw*py*t
587.0865 kN
> 104.00 kN
=
=
n1
=
=
=
Satisfactory
Web slenderness,
=
=
570.5 mm
Compressive resistance, pc
97 N/mm2
Table 27c
865.61 kN
> 104.00 kN
Cl.4.5.2.1
Satisfactory
10.40 kN
=
=
16 mm
2
Stress in Bolts
25.86 N/mm2
< 160 N/mm2
=
=
=
=
=
=
=
=
250
102
6
6
1
0.20
16.0
25.6
mm
mm
mm
mm
nos
m
kN
kN
5.12 kN.m
91.2 mm
158.8 mm
88189 mm3
=
>
24.25 kNm
5.12 kNm
1.40E+07 mm4
Cl.4.13.2.4
Satisfactory
215 N/mm2
Weld thickness
6 mm
400 mm
56.2 kN
=
>
361.2 kN
56.2 kN
Tb.36, BS5950
Satisfactory
O.K.