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C y Te c Z y l i n d e r t e c h n i k G m b H
S t e f f e n s r o t t 1 D - 5 2 4 2 8 J l i c h Te l . : (+ 4 9 ) 2 4 6 1 / 6 8 0 8 - 0 Fa x : (+ 4 9 ) 2 4 6 1 / 6 8 0 8 - 2 5
E - m a i l : i n f o @ c y t e c . d e h t t p : / / w w w. c y m i l l . d e w w w. c y t e c . d e
Edition November 2006
1 Germany Headquarters
CyTec Zylindertechnik GmbH
2 Germany South
CyTec Zylindertechnik
3 Great Britain
CyTec Systems UK Ltd.
Steffensrott 1
D- 52428 Jlich
Tel.: (+49) 2461 68 08-0
Fax.: (+49) 2461 68 08 25
Carl-Zeiss-Str. 7
D- 72124 Pliezhausen
Tel.: (+49) 71 27/811 880
Fax.: (+49) 71 27/811 885
4 France
CyTec Systems SARL
5 Switzerland
Geiger CyTec Systems AG
6 Italy
Emanuele Mascherpa S.p.A.
Steinhaus
CH- 3150 Schwarzenburg
Tel.: (+41) 31/73 42 424
Fax.: (+41) 31/73 42 425
7 Hungary
Working KFT
8 USA
CyTec Systems USA, Inc.
9 China
CyTec China
Content
Content
1.1.00
1.1.01
1.1.02
1.1.03...
1.1.05
1.1.06
1.1.07...
1.1.09...
1.1.11
1.2.00...
1.2.10...
1.2.20...
1.2.30...
1.2.40...
Introduction 2.0.00
Product Overview 2.0.01
Characteristic Components 2.0.02...
Components
Overview
Tool clamping Systems
Automatic Clamping System
Manual Clamping Systems
Rotary Union
Hydraulics
Internal Coolant Supply
Minimal Quantities of Lubricant
Cooling Circuits
Bearing
External Monitoring Systems
Analog Sensor
Microcontroller CyCon K11
Geared Spindle
Technical Data
Overview
Milling Head Spindles
Spindles for Milling Machines
Spindles for Machining Centers
Spindles for Transfer Lines
Robot Spindles
Grinding Spindles
Spindles for Turning Machines
2.1.00
2.1.01...
2.1.03
2.1.04
2.1.05
2.1.06
2.1.07
2.1.08
2.1.09
2.1.10
2.1.11
2.2.00...
2.2.10...
2.2.40...
2.2.50...
2.2.60...
2.2.70...
2.2.80...
2.2.90...
1.0.00
Introduction
Bringing Precision
to the Tool
CyTec NC-milling heads have proved reliable in many
areas of tool machine manufacturing. The major feature is a patented direct drive mounted in all driven
axes (Patent.-Nr. EP 0885 081). They are characterised
by high torque and speed. They also are subject to
almost no wear and guarantee constant precision in
the machined result.
Simultaneous milling becomes very easy with the
patented milling head. This applies to heavy duty
milling where the axes can be clamped hydraulically in
any desired position as well as to high-speed-finishing.
1.0.01
Characteristic Series
The light Series P12
Series (Dimensions)
1200
S8
1100
1000
900
P12
800
700
600
500
400
300
200
100
0
S8 Fork Head
S8 Universal Head
Series (Dimensions)
1600
M21 G 30
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
Characteristic Components
Example of Series M21
1.0.02
Characteristic Components
C-Axis
Supply connections
(Motor current, Meas. systems, Cooling,
Hydraulics for both swivel axes and motor
spindle)
Torque motors as drive units analogue to A-Axis
(see below)
Bearing: Radial-/axial-bearings
A-Axis
Swivel housing
Position monitoring
with absolute angular
measuring system
Motor spindle
1.0.03
Characteristic Components
Interfaces of C-Axis
(View from top)
1.0.04
Installation- and Application Examples
S8 Fork Head
1.0.05
Installation- and Application Examples
1.1.00
Overview technical components
Supply
Schematic display of electric connections and media circuits
Electrics:
Hydraulics
Cooling
Options
For special Applications and for enhancement of functionality following options are available:
1.1.01
Torque motors
The core:
the torque motor as a direct drive
The new torque motors, simply conceived as wound linear motors with an
integrated strong brake, are central drive elements in A- and C-axis.
Torque motors are permanent energized synchronous motors, designed as
outer rotors. The rotor is positioned as an outer race around the stator, so
that the magnetic force attacks on a bigger diameter. That is why the resulting torque is significantly higher compared to inner rotors with the same
dimension. With operation with clamped A- and C-axis, e.g. rough machining, the rotor works as a brake with high stall torque. In addition, the rotor
is mechanically clamped by a hydraulically charged brass bush.
With swivelling speeds up to 360/sec and rotational speed up to 100 r.p.m.
in connection with the fast linear axes, a real 5-axis simultaneous machining
is possible.
Rotor
Centering
Permanent magnets
Fixing hole
Function
Brake
CyTec torque motors are designed as outer rotors with single wound coils.
This principle has the following advantages:
With the same construction volume as an inner rotor the torque motor has
a higher torque, because the tangential force of the magnets attacks on a
bigger diameter. The stator consists of a large number of magnetic coils integrated in an iron matrix. Thats why a high packing density with corresponding
high magnetic forces can be achieved. The operation is characterized by smooth
operation without any cogging.
The stator sheets are mounted to a ring-shaped carrier. Both components are
connected by steel pins mechanically. After soldering up the connections, the
whole stator is encapsulated hermetically with good heat conduction.
This combination is, in connection with the pre-loaded ball bearings,
absoluteely free of play and maintenance and enlarges the productivity and
durability of the machine.
Stator
Winding head
Stator sheets
O-ring grooves
Stator frame
Grouting
1.1.02
C-Axis
C-Axis
For C-Axis positioning a combination of axial-radial-bearings with Measuring
standard and incremental angular measuring system is used. The scanning sensor works contact-free and detects position marks inductively with an accuracy
of up to 0,001.
Measuring sensor
Measuring standard
Bearing ring
Evaluation electronics
with Connei-coupling
is
x
A-A
A-Axis
For A-Axis positioning an absolutee value measuring system is used whose
hollow shaft is directly connected to the centering of the A-Axis rotor/swivel
housing. The system is mounted close to the bearing which is executed as
crossed roller bearing for the A-Axis.
This system has advantages as follows:
direct coupling to the rotor (swivel housing A-Axis)
high transfer precision
system precision 0,001
short design and space saving
simple mounting
1.1.03
Electric Interface: Current Connections
Current Connections
Power module
spindle motor
Power modules
motors A-/C-Axis
Motors
C-Axis
Spindle
motor
Motors
A-Axis
Throttle
1.1.04
Electric Interface: Angular measuring systems, temperature monitoring
Sensor module
A-Axis
Sensor module
C-Axis
Temperature sensors
C-Axis motors
Angular measuring system
C-Axis
Temperature sensors
A-Axis motors
Angular measuring system
A-Axis
Temperature sensors
spindle motor
Angular measuring system
motor spindle
1.1.05
Interface Hydraulics: Clamping C-Axis, Tool clamp/release
Brake
C-Axis
Tool clamping
system
Tool releasing
Tool clamping
Clamping C-Axis
Hydraulic Connections
Hydraulic
1.1.06
Interface Cooling
Cooling circuits
Cooling device
1.1.07
Option: Automatic Change of Milling Head
1.1.08
Option: Automatic Change of Milling Head
Connections for energy and media
transfer (A-Axis)
Electric plugs
Quick media couplers
Index bolts
Clamping bolt of
the clamping systems
C-Axis
Electric plugs
C-Axis
A-Axis
A-Axis docked
Slide
Locking segments
Locking bolt
Pressure sleeve
Clamping jaws
Draw bolt on
Milling Head (A-Axis)
released position
clamped position
CyTec Zylindertechnik GmbH Edition 05/2007
1.1.09
Option: Automatic Spindle Exchange (Series G30)
1.1.10
Option: Automatic Spindle Exchange (Series G30)
Finishing spindle
27 kW 55 Nm max.
24.000 rpm max.
Connections on
interchangeable spindle
Standard spindle
30 kW 310 Nm max.
10.000 rpm max.
Motor current
Clamping bolts
Quick-couplers
(hydraulics, pneumatics,
cooling)
Quick couplers
Encoder
1.1.11
Option: continuously rotating C-Axis
1.2.00
Milling Heads
Series (Technical Data)
The compact Series S8
S8
Milling Head
C-Axis
A-Axis Fork I
A-Axis Fork II
A-Axis universal
C-Axis
A-Axis orthogonal
A-Axis universal
A-Axis fork
Max. torque:
600 Nm
115 Nm
230 Nm
230 Nm
600 Nm
600 Nm
600 Nm
600 Nm
600 Nm
480 Nm
+/-95
+/-200
320 kg
200 kg
1.2.23
1.2.24
Clamping torque:
Swivel angle:
+/-360
360/s
+/-115
+/-115
Weight:
Data sheet:
360/s
Swivel speed:
+/-180
1.2.11
P12
1.2.11
1.2.12
+/-360
+/-95
1.2.13
+/-180
+/-115
1.2.21
1.2.21
1.2.22
1.2.25
Milling Head
C-Axis
A-Axis Fork
A-Axis universal
Max. torque:
1.200 Nm
1.000 Nm
600 Nm
Clamping torque:
360/s
Swivel speed:
Swivel angle:
Weight:
Data sheet:
M21 G 30
The heavy
series G30
+/-360
+/-95
+/-180
1.2.31
1.2.31
1.2.32
Vertical Head
Technical data
see Nr. 2.2.21
Swivel Axis
C-Axis
A-Axis Fork
A-Axis universal
1.200 Nm
2.000 Nm
2.000 Nm
1.250 Nm
2.000 Nm
360/s
360/s
+/-110
+/-360
+/-95
+/-180
+/-360
600 kg
1.2.33
1.2.34
1.2.41
1.2.41
1.2.42
1.2.43
1.2.10
Milling Head Series S8
Series S8
CS
10-135
CS
15-135
CS
20-135
10
15
20
Diameter (mm):
135
135
135
42
31
42
Basic spindles:
12.000
24.000
20.000
Tool interface:
HSK-A63
HSK-A63
HSK-A63
2.2.10
2.2.11
2.2.12
Data sheet:
Used in:
1.2.11
Milling Head Series S8
Series S8
340
350
300
150
225 (10/20kW)
170 (15kW)
310
182
170
C-Axis
Max. Torque:
600 Nm
115 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-115
Nom. voltage/current:
400 V/14 A
400 V/14 A
Power dissipation:
1 kW (6-8 l/min)
1 kW (6-8 l/min)
Measuring system:
incremental
absolute
0,002
0,003
Clamping torque:
Positioning accuracy:
Total weight approx.:
180 kg
1.2.12
Milling Head Series S8
Series S8
340
350
300
150
225 (10/20kW)
170 (15kW)
310
182
170
239
C-Axis
Max. Torque:
600 Nm
230 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-115
Nom. voltage/current:
400 V/14 A
400 V/28 A
Power dissipation:
1 kW (6-8 l/min)
1 kW (6-8 l/min)
Measuring system:
incremental
absolute
0,002
0,003
Clamping torque:
Positioning accuracy:
Total weight approx.:
180 kg
1.2.13
Series S8
C-Axis
Max. Torque:
600 Nm
230 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-180
Nom. voltage/current:
400 V/14 A
400 V/14 A
Power dissipation:
1 kW (6-8 l/min)
1 kW (6-8 l/min)
Measuring system:
incremental
incremental
0,002
0,003
Clamping torque:
Positioning accuracy:
Total weight approx.:
180 kg
1.2.20
Series P12
CS
15-180-A
CS
21-200
CS
27-170
CS
34-170-S
15
21
27
34
Diameter (mm):
180
200
170
170
67
130
84
81
24.000
15.000
24.000
15.000
Tool interface:
HSK-A63
HSK-A63
HSK-A63
HSK-A63
2.2.13
2.2.14
2.2.141
2.2.142
Basic spindles:
Data sheet:
Used in:
Fork head
1.2.21
Series P12
340
350
225
225
385
283
295
85
310
180
C-Axis
A-Axis orthogonal
Max. Torque:
600 Nm
600 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-95
Nom. voltage/current:
400 V/14 A
400 V/14 A
Power dissipation:
1 kW (8 l/min)
1 kW (8 l/min)
Measuring system:
incremental
absolute
Clamping torque:
Positioning accuracy:
Total weight approx.:
0,002
0,002
400 kg
1.2.22
Series P12
C-Axis
A-Axis universal
Max. Torque:
600 Nm
600 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-180
Nom. voltage/current:
400 V/14 A
400 V/14 A
Power dissipation:
1 kW (8 l/min)
1 kW (8 l/min)
Measuring system:
incremental
incremental
Clamping torque:
Positioning accuracy:
Total weight approx.:
0,002
0,002
400 kg
1.2.23
Series P12
A-Axis
Max. Torque:
600 Nm
Clamping torque:
Swivel speed:
360/s
Swivel angle:
+/-95
Nom. voltage/current:
4 kW (10 l/min)
Measuring system:
incremental
Technical data
see data sheet Nr. 2.2.14
400 V/28 A
Power dissipation:
Positioning accuracy:
motor spindle
0,002
320 kg
1.2.24
Series P12
C-Axis
Max. Torque:
480 Nm
Clamping torque:
Swivel speed:
360/s
Swivel angle:
+/-200
Nom. voltage/current:
400 V/28 A
Power dissipation:
4 kW (10 l/min)
Measuring system:
incremental
Positioning accuracy:
Total weight approx.:
motor spindle
Technical data
see data sheet Nr. 2.2.13
0,002
200 kg
1.2.25
Series P12
C-Axis
A-Axis Fork
Max. Torque:
600 Nm
800 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-115
Nom. voltage/current:
400 V/14 A
400 V/28 A
Power dissipation:
1 kW (8 l/min)
1 kW (8 l/min)
Measuring system:
incremental
absolute
Clamping torque:
Positioning accuracy:
Total weight approx.:
0,002
0,002
500 kg
1.2.30
Series M21
The milling units of the medium series M21 are available in the following combinations:
Fork head (C-Axis vertical with A-Axis)
Universal head 45 (C-Axis vertical with A-Axis)
Vertical head with C-Axis
Swivel Axis (A-Axis horizontal with
flanged motor spindle)
Spindles with power values of 21 up to 60 kW are used.
As an option, an execution with automatic head exchange is available.
CS
21-180-A
CS
27-180-S
CS
34-180
CS
34-180-S
CS
40-180
CS
60-180-S
CSV
21-400
21
27
34
34
40
60
21
Diameter (mm):
180
180
180
180
180
180
400
Basic spindles:
130
170
91
220
51
78 (S1)
260
18.000
12.000
24.000
12.000
30.000
24.000
18.000
Tool interface:
HSK-A63
HSK-A100
HSK-A 63
HSK-A100
HSK-A50
HSK-A63
HSK-A63
2.2.15
2.2.16
2.2.17
2.2.18
2.2.19
2.2.20
2.2.21
Data sheet:
Used in:
alternative
vertical head
1.2.31
Series M21
Milling unit
C-Axis
A-Axis Fork
Max. torque:
1.200 Nm
1.000 Nm
Clamping torque:
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-110
Nom. voltage/current:
400 V/28 A
400 V/28 A
Power dissipation:
2 kW (10 l/min)
2 kW (10 l/min)
Measuring system:
incremental
absolute
0,0015
0,0015
Positioning accuracy:
Total weight (Steel/Alu) approx.:
850 / 670 kg
1.2.32
Series
Series
M21M21
C-Axis
A-Axis Universal
Max. torque:
1.200 Nm
600 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-180
Nom. voltage/current:
400 V/28 A
400 V/14 A
Power dissipation:
2 kW (10 l/min)
2 kW (10 l/min)
Measuring system:
incremental
incremental
0,0015
0,002
Clamping torque:
Positioning accuracy:
Total weight (Steel) approx.:
780 kg
1.2.33
Series
Series
M21M21
C-Axis
Max. torque:
1.200 Nm
Clamping torque:
Swivel speed:
360/s
Swivel angle:
+/-360
Nom. voltage/current:
400 V/28 A
Power dissipation:
4 kW (10 l/min)
Measuring system:
incremental
Positioning accuracy:
Total weight approx.:
Vertical head
Technical data
see data sheet Nr. 2.2.21
0,002
750 kg
1.2.34
Series M21
C-Axis
1.200 Nm
4.000 Nm (50 bar)
Swivel speed:
360/s
Swivel angle:
+/-110
Nom. voltage/current:
400 V/28 A
Power dissipation:
4 kW (10 l/min)
Measuring system:
incremental
Positioning accuracy:
Total weight approx.:
Motor spindle
0,002
600 kg
1.2.40
Series G30
with
planetary
gear
with
planetary
gear
with
planetary
gear
CS
13-238
CS
27-238
CS
30-238
CS
42-238-S
CSG
40-245
CSG
40-245-S
CSG
50-300
13
27
30
42
40
40
50
Diameter (mm):
238
238
238
238
245
245
300
16
55
310
525
525 (i=3)
708 (i=3)
621 (i=3)
Basic spindles:
36.000
24.000
10.000
7.000
10.000
7.000
10.000
Tool interface:
HSK-E40
HSK-A63
HSK-A100
HSK-A100
HSK-A100
HSK-A100
HSK-A100
2.2.22
2.2.23
2.2.24
2.2.25
2.2.26
2.2.27
2.2.28
Data sheet:
Used in:
Universal head
1.2.41
Series G30
C-Axis
A-Axis Fork
Max. torque:
2.000 Nm
2.000 Nm
6.000 - 7.000 Nm (50 - 70 bar)
Clamping torque:
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-95
Nom. voltage/current:
400 V/28 A
400 V/28 A
Power dissipation:
3 kW (10 l/min)
3 kW (10 l/min)
Measuring system:
incremental
absolute
Positioning accuracy:
Total weight (Steel/Alu) approx.:
0,001
0,001
1.460 / 1.080 kg
1.2.42
Series G30
220
300
397
C-Axis
A-Axis universal
Max. torque:
2.000 Nm
1.250 Nm
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-180
Nom. voltage/current:
400 V/28 A
400 V/14 A
Power dissipation:
3 kW (10 l/min)
2 kW (10 l/min)
Measuring system:
incremental
incremental
0,001
0,0015
Clamping torque:
Positioning accuracy:
Total weight (Steel) approx.:
1.250 kg
1.2.43
Series G30
(Spindle 30 kW)
(Spindle 40 kW)
C-Axis
A-Axis Fork
Max. torque:
2.000 Nm
2.000 Nm
Clamping torque:
Swivel speed:
360/s
360/s
Swivel angle:
+/-360
+/-95
Nom. voltage/current:
400 V/28 A
400 V/28 A
Power dissipation:
3 kW (10 l/min)
3 kW (10 l/min)
Measuring system:
incremental
absolute
0,001
0,001
Positioning accuracy:
Total weight (Steel) ca.:
1.250 kg
2.0.00
Introduction
2.0.01
Product overview
Motor spindles
Turning spindles
Grinding spindles
Milling spindles
for applications in...
Milling heads
Robots
Milling machines
Transfer lines/
Special machines
Machining center
2.0.02
Characteristic Components
Reliable Components...
Different tool interfaces:
HSK, BT, CAPTO, CAT, DIN
Temperature monitoring
Asynchronous/synchronous motors:
can be combined with all common
control systems
Encoder
Rotary union:
Transfer of clamp/release
hydraulics, internal coolant
supply, minimal quantities
of lubricant (MQL)
Pre-loaded
hybrid bearings
Options:
planetary gear, external clamp/release monitoring,
pneumomechanical clamping system
2.0.03
Characteristic Components
Connections
Encoder
Oil/Air bearing 1
Oil/Air bearing 2
Cooling motor in
Spindle cooling in
Oil/Air bearing 3
Oil/Air bearing 4
Tool clamp
Oil/Air bearing 5
External coolant in
Tool release
Internal coolant out
Temperature monitoring
bearing
Spindle cooling out
Internal coolant in
2.1.00
Technical components
Supply
For maintaining a reliable operating condition and optimum machining
results, the following supply circuits are integrated into the system:
Rotary union:
Hydraulics for clamp/release........... 2.1.04
Internal tool cooling......................... 2.1.05
Minimal quantities of lubricant........ 2.1.06
Housing:
Stator cooling................................... 2.1.07
Rotor cooling.................................... 2.1.07
External tool cooling........................ 2.1.07
Bearing.......................................................................................... 2.1.08
The advanced hybrid bearing technology realises highest spindle rigidity and
precision .
Monitoring
The proper function of spindle and tool can be controlled by the Controller
CyCon K11 and with an analogue sensor.
2.1.01
Automatic tool clamping system
safe locking
rotational symmetry
high pulsed release force
The hydromechanical clamping element optimises the interface between machine and tool
To use todays possible speed and required accuracy with minimal down
times in an optimal way, clamping systems are requested that work precise,
safe and fast.
The CyTwist tool clamping system is the only one based on the principle
of the three-dimensional wedge system and is, additionally, positively self
locked in the clamped position. The high rigidity of the mutiplied clamping
force guarantees an exact clamping of the tool with absolutely no play.
The CyTwist easily fulfills the three main functions of clamping technology:
Highest clamping forces whilst using minimum space
Self retention of the clamping forces without maintaining
pressure
pneumatic execution
2.1.02
Collet kit and clamping cartridge
Segments
Contour bush
Ejection piston
Clamping collet
Collet kit
Spacers
Slide
Function of the
clamping system
The operation of the collet kit i.e.
grasping and clamping of the tool is
actuated by the clamping cartridge:
it consists in its most important
functional elements of the centrally
arranged draw/clamping bolt, the
concentrically arranged segments and
the slide which surrounds bolt and
segments. In the opened condition
the slide is actuated by hydraulic
pressure via the rotary union. So it
slides over the segments, enabling
these to retract the draw bolt.
When the slide covers the segments
in the area of a self-locking bevel the
power assistance comes into effect.
When the clamped position is reached the system is positively locked.
Clamping pressure is not necessary
any more because the clamping force
is maintained mechanically because
of the self-retention.
The connection can only be opened
by applying pressure to the release
connection, whereby the ejection
piston safely releases the tool.
clamped position
2.1.03
The manual alternative
Whenever only a limited number of tool changes is required, the
CyTool is an extremly efficient and economic alternative to fully
automatic changeover systems. We offer two structural designs, a
45 manual clamp and an eccentric clamp.
The CyTool changeover system enables the optimal transfer of power to the
tool as a result of a large symmetrical ring surface on the inner gripping
shoulder of the HSK tool. The extremely short design supports the total rigidity of the system.
As well as the automatic system CyTwist, the collet chuck minimises surface
pressure and distributes the pressure evenly onto the entire circumference of
the tool, precisely, with positive lock and free of play.
The high rigidity of the multiple transmitted tensioning force and the
planar support diameter guarantees a precise and absolutely error free
tensioning of the tools
Eccentric clamp
This model draws in, turns/positions, clamps and locks the tool in one step.
With a swivel stroke of +/- 130 the maximum clamping force is achieved.
The repeat accuracy is in the -range.
45 Screw clamp
Only 2 1/2 turns are needed to achieve clamping forces up to 60 kN with this
type. In conjunction with the high gripping force, the 360 planar support on
the tool clamping surface ensures the highest degree of system rigidity.
2.1.04
The rotary union
Connections cooling/clamping/releasing
Ceramics axial face seal ring (not allowed for dry operation)
Special sealing
The clamping cartridge is followed by the rotary union which provides for the
transfer of hydraulic oil and coolant from the stationary supply line into the
rotating spindle. The rotary union is inserted to the spindle housing with continuously lubricated bearings.
Clamping connection
Release connection
This combination allows circumferrential velocities leading up to 50 m per
second.
That means that our rotary unions can work with contacting seals leakagefree at least up to 30,000 r.p.m.
2.1.05
The rotary union
(coolant In)
Pressure switch (1bar)
(coolant Out)
Coolant
(coolant In)
Pressure switch (1bar)
(coolant Out)
Recirculating cooling
With low pressure ( 1 bar) a
recirculating cooling is achieved by
the closed check valve. Therefore the
internal coolant is equipped with two
connections. This technology guarantees balanced thermal values for dry
as well as for wet operation.
Coolant
2.1.06
Minimal quantities of lubricant
External lubrication
Internal lubrication
Lubricant
Compressed air
Lubricant
Compressed air
2.1.07
Cooling circuits
The high speed cutting causes high thermal loads for acceleration and deceleration of the motor spindle. Different cooling circuits prevent
inaccuracies during machining and provide highest possible power gain.
The spindle cooling circuit prevents the growth of the spindle to the front and
protects the bearings. The temperature remains constant independantly from
the speed. There is no influence on the spindles accuracy.
The dissipated heat of the motor is derived by the motor cooling so that the
temperature of the spindle housing can be held on ambient level.
The tool cooling can optionally be achieved either as external coolant and/or
internal coolant flow supplied through the rotary union.
CyTec Zylindertechnik GmbH Edition 05/2007
2.1.08
Bearings
2.1.09
External spindle monitoring systems
For external monitoring of the motor spindle, two systems are available to check condition and position of the
tool clamper:
Inductive analog sensor
Microcontroller CyCon K11
optimal clamping
range
optimaler
Spannbereich
2
0
-0,3
-0,2
-0,1
0,1
Clamping
position (mm)
Spannposition
(mm)
0,2
clampedohne
without
tool
gespannt
Werkzeug
clamped zu
toolang
long
gespannt
gespannt too
zu kurz
clamped
short
Sensor
voltage in in
relation
tozur
clamping
position
Sensorspannung
Relation
Spannposition
released
gelst
Sensorspannung
Sensor
voltage (V)
10
Sensor
0,3
Clamping cartridge
2.1.10
External spindle monitoring systems
Measuring turbine
(side view)
Clamp connection
Measuring turbine
(view from top, section)
Hydraulic oil
Release connection
Monitoring of vibrations
To achieve proper machining quality and to
protect the spindle from vibrations caused by
faulty tools the controller monitors the vibration
velocity with a corresponding sensor on the spindles
head.
So unbalanced or damaged tools which can be detected. If the sensor signal
exceeds the pre-set threshold the tool is not functioning correctly and the machine control shuts down the spindle. The results of monitoring are saved in a log
and can be called up
permanently.
2.1.11
Geared spindle
Transmission 1:3
2.1.12
Geared spindle
Current intensity
The output transmitter of the spindle has 384 teeth (divisible by three). That
means in 1:3 mode the spindle gives 384 pulses /revolution. For controlling of
speed the parametration is listed with 128, so the control loop is correct in its
values. In 1:1 mode the original value is entered with 384. For correct speed
controlling two parametration lists have to be run.
Construction
The planetary gearing is fixed to the rear of the spindle. So even under peak
load the thermal expansion does not effect the spindle nose with the cutting
tools. When the gearing is disengaged the spindle works like a common direct
driven spindle. The gearing does not cause any loss in efficiency and has no
influence on concentricity.
The complete gearing is operated by a hydro cylinder which is mounted to the
spindle housing. The planetary carrier is coupled with a gear that is fixed to
the rear of the spindle.
The input speed (rotor - gearing) and the output speed (gearing - spindle)
are different. Because of that two different parameters have to be used for
preservation of speed and position. The amount of teeth of the transmitter has
to be divisible according to the gearing transmission (i=3). So in the existing
spindle a gear wheel with 384 teeth is used. It is located on the spindle shaft
(output side).
For adaption to different control system and adjustment, technical support is
available, also informations for choosing suitable control components.
Parametration
list
Teeth input
01
02
384
128
Input
Output
(rotor-gearing) (gearing-shaft)
1
1
1
3
2.2.00
Overview Motor Spindles I
.... for Milling Heads
Series S8
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
CS
15-135-A
CS
20-135
CS
15-180-A
CS
21-200
CS
27-170
CS
34-170-S
CS
13-238
CS
27-238
CS
30-238
CS
42-238-S
10
15
20
15
21
27
34
13
27
30
42
Diameter (mm):
135
135
135
180
200
170
170
238
238
238
238
42
31
42
67
130
84
81
16
55
310
525
12.000
24.000
20.000
24.000
15.000
24.000
15.000
36.000
24.000
10.000
7.000
Tool interface:
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-E40
HSK-A63
HSK-A100
HSK-A100
2.2.10
2.2.11
2.2.12
2.2.13
2.2.14
2.2.141
2.2.142
2.2.22
2.2.23
2.2.24
2.2.25
Type:
Data sheet:
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
with
planetary
gear
with
planetary
gear
with
planetary
gear
with
planetary
gear
CS
21-180-A
CS
27-180-S
CS
34-180
CS
34-180-S
CS
37-180-S
CS
40-180
CS
60-180-S
CSV
21-400
CSG
40-245
CSG
40-245-S
CSG
50-300
CSG
50-300-S
21
27
34
34
37
40
60
21
40
40
50
50
Diameter (mm):
180
180
180
180
180
180
180
400
245
245
300
300
130
170
91
220
253
51
78 (S1)
260
525 (i=3)
708 (i=3)
621 (i=3)
1.022 (i=3)
Type:
18.000
12.000
24.000
12.000
5.000
30.000
24.000
18.000
10.000
7.000
10.000
7.000
Tool interface:
HSK-A63
HSK-A100
HSK-A 63
HSK-A100
HSK-A100
HSK-A63
HSK-A63
HSK-A63
HSK-A100
HSK-A100
HSK-A100
HSK-A100/SK-50
2.2.15
2.2.16
2.2.17
2.2.18
2.2.181
2.2.19
2.2.20
2.2.21
2.2.26
2.2.27
2.2.28
2.2.29
Data sheet:
Milling Heads
2.2.01
Overview Motor Spindles II
... for Milling Machines
950
900
850
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
CS
12-180
CS
15-170
CS
21-180-B
CS
21-240
CS
30-240
CS
15-205
CS
10-150
CS
12-150-B
CS
15-180-B
CS
15-135-B
12
12
15
21
21
30
15
10
12
15
15
Diameter (mm):
150
180
170
180
240
240
205
150
150
180
135
26
55
67
129
260
372
65
40
22
38
31
18.000
24.000
24.000
15.000
18.000
12.000
15.000
10.000
24.000
24.000
24.000
Tool interface:
HSK-A50
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-A100
HSK-A63
HSK-A63
HSK-E50/F63
HS-E50/F63
HSK-A63
2.2.40
2.2.41
2.2.42
2.2.43
2.2.44
2.2.45
2.2.60
2.2.61
2.2.70
2.2.71
2.2.72
Type:
Data sheet:
Milling Machines
Transfer Lines/Special Machines
Robots
950
900
850
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
Machining Centers
Grinding Machines
Turning Machines
with
planetary
gear
CS
12-160
CS
18-180
CS
21-210
CS
25-230
CS
32-285
CS
36-212
CS
40-240
CSG
50-240
CSS
6-140
CSS
16-170
CSS
9-200
CSS
30-230
CSD
10-204
CSD
27-250
CSD
28-340
12
18
21
25
32
36
40
50
16
30
10
27
28
Diameter (mm):
160
180
210
230
285
212
240
240
140
170
200
230
204
250
340
Type:
54
90
129
126
400
75
335
771 (i=3)
6,3
42
50 (S1)
85
115
150
513
17.000
15.000
15.000
14.000
12.000
24.000
15.000
10.000
30.000
8.000
5.000
7.000
8.000
6.000
5.000
Tool interface:
HSK-A63
HSK-A63
HSK-A63
HSK-A63
HSK-A100
HSK-A63
HSK-A100
HSK-A100
2.2.50
2.2.51
2.2.52
2.2.53
2.2.54
2.2.55
2.2.56
2.2.57
2.2.80
2.2.81
2.2.82
2.2.83
2.2.90
2.2.91
2.2.92
Data sheet:
Series S8
2.2.10
Milling spindle CS-10-135
Drive
10 kW (S1)
2.875 r.p.m.
Nominal speed:
33 Nm (S1)
42 Nm (S6)
Speed max.:
12.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 24 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
Clamping monitoring:
CyCon K 11
Release pressure:
50-100 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
134
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
200 cm3/min
20
M12
119
Torque max.:
13 kW (S6)
405
Power:
Tool cooling
External coolant supply (ECS):
6 Spray nozzles
MQL external:
optional
MQL internal:
optional
150
Series S8
2.2.11
Milling spindle CS-15-135-A
Drive
15 kW (S1)
6.000 r.p.m.
Nominal speed:
Torque max.:
20 kW (S6)
24 Nm (S1)
31 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 45 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
Clamping monitoring:
CyCon K 11
Release pressure:
50-100 bar
Tool cleaning:
345
Power:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
134
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
59
Drilling
Threading
400cm3/min
M20
Tool cooling
External coolant supply (ECS):
6 Spray nozzles
MQL external:
optional
MQL internal:
optional
150
Series S8
2.2.12
Milling spindle CS-20-135
Drive
20 kW (S1)
6.000 r.p.m.
Nominal speed:
33 Nm (S1)
42 Nm (S6)
Speed max.:
20.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 45 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
Clamping monitoring:
CyCon K 11
Release pressure:
60-120 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
134
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
500cm3/min
M12
119
Torque max.:
26 kW (S6)
405
Power:
Tool cooling
External coolant supply (ECS):
6 Spray nozzles
MQL external:
optional
MQL internal:
optional
150
2.2.13
Series P12
Nominal speed:
Torque max.:
21 kW (S6)
48 Nm (S1)
67 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 56 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
CyCon K 11 (optional)
Clamping monitoring:
Release pressure:
60-100 bar
Tool cleaning:
Power:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
Drilling
Threading
400 cm3/min
30
M 12
Tool cooling
External coolant supply (ECS):
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
120
2.2.14
Series P12
27 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
100 Nm (S1)
129 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/8 poles
350 V/ 71 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
CyCon K 11, Analog sensor
Clamping monitoring:
Release pressure:
50 - 100 bar
Tool cleaning:
<<
Spindle bearing:
>> 70 Hybrid
556
Power:
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
8 l/min (2 bar)
Milling
Drilling
Threading
400 cm3/min
30
M20
200
Tool cooling
External coolant supply (ECS):
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
150
176
Series P12
2.2.141
Milling spindle CS-27-170
Drive
27 kW (S1)
35 kW (S6)
4.000 r.p.m.
Nominal speed:
Torque max.:
64 Nm (S1)
84 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/6poles
400 V/ 75 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
Clamping monitoring:
Analog sensor
Release pressure:
50-100 bar
Tool cleaning:
<<
Spindle bearing:
>> 65 Hybrid
Bearing rigidity:
169
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
8 l/min (2 bar)
516
Power:
Milling
Drilling
Threading
170
2 Spray nozzles
88
Tool cooling
MQL external:
optional
MQL internal:
optional
140
190
Series P12
2.2.142
Milling spindle CS-34-170-S
Drive
Power:
34 kW (S1)
Nominal speed:
4.000 r.p.m.
Torque max.:
81 Nm (S1)
Speed max.:
15.000 r.p.m.
Motor type:
synchronous/6poles
Power connection:
400 V/ 80 A (S1)
HSK-A63
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
Clamping monitoring:
Analog sensor
Release pressure:
50-100 bar
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
>> 65 Hybrid
169
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
8 l/min (2 bar)
516
Tool system:
Milling
Drilling
Threading
250 cm3/min
25
M16
170
2 Spray nozzles
88
Tool cooling
MQL external:
optional
MQL internal:
optional
140
190
Series M21
2.2.15
Milling spindle CS-21-180-A
Drive
21 kW (S1)
27 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
100 Nm (S1)
130 Nm (S6)
Speed max.:
18.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 119 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/65 bar
Clamping monitoring:
100 bar
Air, 4-6 bar
Tool cleaning:
<<
Spindle bearing:
>> 70 Hybrid
546
Power:
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
Drilling
Threading
400 cm3/min
30
M 20
4 Spray nozzles
90
110
Tool cooling
MQL external:
optional
MQL internal:
optional
176
230
Series M21
2.2.16
Milling spindle CS-27-180-S
Drive
Power:
27 kW (S1)
32 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
130 Nm (S1)
170 Nm (S6)
Speed max.:
12.000 r.p.m.
Motor type:
synchronous/8 poles
Power connection:
Tool system:
HSK-A100 (HSK-A63)
Clamping system:
hydraulically operated
Clamping force:
30 kN/60 bar
Clamping monitoring:
60 - 100 bar
Tool cleaning:
Bearing rigidity:
546
Spindle bearing:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
Drilling
Threading
600 cm3/min
40
M24
8 Spray nozzles
110
Tool cooling
MQL external:
optional
MQL internal:
optional
182
230
Series M21
2.2.17
Milling spindle CS-34-180
Drive
34 kW (S1)
4.500 r.p.m.
Nominal speed:
Torque max.:
43 kW (S6)
72 Nm (S1)
91 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 120 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/60 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
AlMgSi1
180
12 l/min (2 bar)
546
Power:
Milling
Drilling
Threading
2000 cm3/min
4 Spray nozzles
90
110
Tool cooling
MQL external:
optional
MQL internal:
optional
176
230
Series M21
2.2.18
Milling spindle CS-34-180-S
Drive
Power:
34 kW (S1)
43 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
170 Nm (S1)
220 Nm (S6)
Speed max.:
12.000 r.p.m.
Motor type:
synchronous/8 poles
Power connection:
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/65 bar
Clamping monitoring:
100 bar
Air, 4-6 bar
Tool cleaning:
Bearing rigidity:
596
Spindle bearing:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
15 l/min (2 bar)
Drilling
Threading
700 cm3/min
50
M 24
8 Spray nozzles
160
Tool cooling
MQL external:
optional
MQL internal:
optional
176
230
Series M21
2.2.181
Milling
Milling
spindle
spindle
CS-37-180-S
CS-??-??
Drive
Power:
37 kW (S1)
46 kW (S6)
1.750 r.p.m.
Nominal speed:
Torque max.:
202 Nm (S1)
253 Nm (S6)
Speed max.:
Motor type:
synchronous/10 poles
Power connection:
400 V/ 82 A (S1)
Tool system:
HSK-A100/SK 50
Clamping system:
hydraulically operated
Clamping force:
30 kN/65 bar
Clamping monitoring:
100 bar
Luft, 4-6 bar
Tool cleaning:
Bearing rigidity:
596
Spindle bearing:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
15 l/min (2 bar)
Drilling
Threading
700 cm3/min
50
M 24
8 Spray nozzles
160
Tool cooling
MQL external:
optional
MQL internal:
optional
176
230
Series M21
2.2.19
Milling spindle CS-40-180
Drive
40 kW (S1)
9.870 r.p.m.
Nominal speed:
Torque max.:
50 kW (S6)
39 Nm (S1)
51 Nm (S6)
Speed max.:
30.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 112 A (S1)
Power connection:
HSK-A50
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/45 bar
Clamping monitoring:
CyCon K 11 (optional)
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
546
Power:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
15 l/min (2 bar)
Drilling
Threading
2500 cm3/min
4 Spray nozzles
MQL external:
optional
MQL internal:
90
110
Tool cooling
126
230
Series M21
2.2.20
Milling spindle CS-60-180-S
Drive
Power:
60 kW (S1)
Nominal speed:
8.000 r.p.m.
Torque max.:
78 Nm (S1)
Speed max.:
Motor type:
synchronous/8 poles
Power connection:
Tool system:
Clamping system:
hydraulically operated
Clamping force:
20 kN/60 bar
Clamping monitoring:
CyCon K 11
100 bar
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
AlMgSi1
180
546
Tool cleaning:
Milling
Drilling
Threading
5.500 cm3/min
4 Spray nozzles
90
110
Tool cooling
MQL external:
optional
MQL internal:
optional
176
230
Series M21
2.2.21
Vertical Head CSV-21-400
400
Drive
21 kW (S1)
27 kW (S6)
1.000 r.p.m.
Nominal speed:
200 Nm (S1)
260 Nm (S6)
Speed max.:
18.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 120 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
Clamping monitoring:
CyCon K 11
50 - 100 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
10 l/min (2 bar)
589
Torque max.:
710
Power:
Milling
Drilling
Threading
700 cm3/min
50
M 24
Tool cooling
External coolant supply (ECS):
4 Spray nozzles
170
295
MQL external:
optional
321
MQL internal:
optional
Series G30
2.2.22
Milling spindle CS-13-238
Drive
13 kW (S1)
10.000 r.p.m.
Nominal speed:
Torque max.:
16,5 kW (S6)
12 Nm (S1)
15,5 Nm (S6)
Speed max.:
36.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 40 A (S1)
Power connection:
HSK-E40
Tool system:
Clamping system:
hydraulically operated
Clamping force:
6 kN/25 bar
Clamping monitoring:
CyCon K 11 (optional)
55 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
637
Power:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
10 l/min (2 bar)
238
Milling
Drilling
Threading
2 Spray nozzles
MQL external:
MQL internal:
80
95
Tool cooling
300
Series G30
2.2.23
Milling spindle CS-27-238
Drive
27 kW (S1)
32 kW (S6)
5.850 r.p.m.
Nominal speed:
Torque max.:
42,5 Nm (S1)
55 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 59 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/45 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
238
3 kW
Power dissipation:
8 l/min (3 bar)
621
Power:
Milling
Drilling
Threading
8 Spray nozzles
64
79
Tool cooling
MQL external:
optional
MQL internal:
optional
180
300
Series G30
2.2.24
Milling spindle CS-30-238
Drive
30 kW (S1)
39 kW (S6)
1.200 r.p.m.
Nominal speed:
Torque max.:
240 Nm (S1)
310 Nm (S6)
Speed max.:
10.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 114 A (S1)
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/60 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
AlMgSi1
238
4,5 kW
Power dissipation:
627
Power:
Milling
Drilling
Threading
700 cm3/min
50
M 24
42
12 Spray nozzles
70
85
Tool cooling
MQL external:
optional
MQL internal:
optional
300
Series G30
2.2.241
Milling spindle CS-50-238
63 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
248 Nm (S1)
315 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 130 A (S1)
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/60 bar
Clamping monitoring:
100 bar
Air, 4-6 bar
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
677
Power:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
238
Drilling
Threading
900 cm3/min
60
M 30
12 Spray nozzles
135
Tool cooling
MQL external:
optional
MQL internal:
optional
300
Series G30
2.2.25
Milling spindle CS-42-238-S
Drive
42 kW (S1)
55 kW (S6)
1.000 r.p.m.
Nominal speed:
Torque max.:
400 Nm (S1)
525 Nm (S6)
Speed max.:
7.000 r.p.m.
Motor type:
synchronous/6 poles
Power connection:
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/60 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
15 l/min (2 bar)
Steel
238
4 kW
Power dissipation:
697
Power:
Milling
Drilling
Threading
900 cm3/min
60
M30
12 Spray nozzles
MQL external:
optional
MQL internal:
optional
155
Tool cooling
300
Series G30
2.2.26
Geared spindle CSG-40-245
Drive
Nominal speed:
Torque max.:
40 kW (S1)
55 kW (S6)
Speed max.:
10.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 80 A (S1)
Power connection:
100 bar
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/50 bar
CyCon K 11 (optional)
Clamping monitoring:
100 bar
Release pressure:
627
Power:
Tool cleaning:
Spindle bearing:
<< >>
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/384/128 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
900 cm3/min
50
M 30
238
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
185
Tool cooling
217
300
Series G30
2.2.27
Geared spindle CSG-40-245-S
Drive
Nominal speed:
Torque max.:
40 kW (S1)
55 kW (S6)
Speed max.:
7.000 r.p.m.
Motor type:
synchronous/8 poles
400 V/ 90 A (S1)
Power connection:
100 bar
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/45 bar
CyCon K 11 (option)
Clamping monitoring:
100 bar
Release pressure:
627
Power:
Tool cleaning:
Spindle bearing:
<< >>
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/384/128 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
1000 cm3/min
60
M 36
238
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
185
Tool cooling
217
300
2.2.28
Series G30
50 kW (S1)
65 kW (S6)
Speed max.:
10.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 110 A (S1)
Power connection:
100 bar
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/45 bar
CyCon K 11 (optional)
Clamping monitoring:
Release pressure:
60-100 bar
Tool cleaning:
Spindle bearing:
<< >>
Bearing rigidity:
710
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
900 cm3/min
60
M 36
135
Power:
Tool cooling
Ext. Coolant supply:
8 Spray nozzles
MQL external:
optional
220
MQL internal:
optional
300
2.2.29
Series G30
50 kW (S1)
65 kW (S6)
Torque max.:
S1: 265 Nm (i=1), 795 Nm (i=3) S6: 334 Nm (i=1), 1.022 Nm (i=3)
Speed max.:
7.000 r.p.m.
Motor type:
synchronous/8poles
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/50 bar
CyCon K 11
Clamping monitoring:
100 bar
Release pressure:
Tool cleaning:
Spindle bearing:
<< >>
Bearing rigidity:
838
Lubrication:
Sealing:
Encoder signal:
1 Vpp/384/128 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
1.500 cm3/min
88
M 56
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
135
Tool cooling
220
300
2.2.40
Milling machines
16 kW (S6)
6.000 r.p.m.
Nominal speed:
Torque max.:
20 Nm (S1)
26 Nm (S6)
Speed max.:
18.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 35 A (S1)
Power connection:
HSK-A50
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
CyCon K 11 (option)
Clamping monitoring:
Release pressure:
50 -100 bar
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
508
Power:
>> 50 Hybrid
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
250 cm3/min
18
M 10
150
MQL external:
optional
MQL internal:
optional
75
95
Tool cooling
120
2.2.41
Milling machines
16 kW (S6)
2.840 r.p.m.
Nominal speed:
Torque max.:
40 Nm (S1)
55 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V (200 V)/ 45 A (90 A)
Power connection:
HSK-A63
Tool system:
Clamping system:
pneumatically operated
Clamping force:
13 kN/6 bar
Proximity switches
Clamping monitoring:
6 bar
Release pressure:
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
>> 65 Hybrid
Bearing lubrication:
Sealing:
615
Power:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
6 l/min (2 bar)
178,5
Milling
Drilling
Threading
400 cm3/min
30
M 12
180
4 Spray nozzles
MQL external:
optional
MQL internal:
90
110
Tool cooling
176
230
Milling machines
2.2.42
Milling spindle CS-15-170
Drive
15 kW (S1)
21 kW (S6)
3.000 r.p.m.
Nominal speed:
Torque max.:
48 Nm (S1)
67 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 56 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
Clamping monitoring:
CyCon K 11
Release pressure:
50 - 100 bar
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
>> 65 Hybrid
Bearing lubrication:
Sealing:
475
Power:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
169,5
Milling
Drilling
Threading
400 m3/min
30
M 12
170
Tool cooling
External coolant supply (EKZ):
6 Spray nozzles
MQL internal:
optional
50
MQL external:
75
174
210
Milling machines
2.2.43
Milling spindle CS-21-180-B
Drive
21 kW (S1)
27 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
100 Nm (S1)
129 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/8 poles
350 V/ 71 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
CyCon K 11, Analog sensor
Clamping monitoring:
Release pressure:
50 - 100 bar
Tool cleaning:
<<
Spindle bearing:
>> 70 Hybrid
Bearing rigidity:
556
Power:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
180
8 l/min (2 bar)
Drilling
Threading
400 cm3/min
30
M20
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
90
110
Tool cooling
176
230
2.2.44
Milling machines
27 kW (S6)
`
Power:
1.000 r.p.m.
Nominal speed:
Torque max.:
200 Nm (S1)
260 Nm (S6)
Speed max.:
18.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/120 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/50 bar
Clamping monitoring:
CyCon K 11
50 - 100 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
10 l/min (2 bar)
237,8
Milling
Drilling
Threading
700 cm3/min
50
M 24
4 Spray nozzles
240
MQL internal:
optional
237
`
optional
280
`
MQL external:
150
125
Tool cooling
2.2.45
Milling machines
39 kW (S6)
1.000 r.p.m.
Nominal speed:
Torque max. (Nm):
Speed max.:
12.000 r.p.m.
Motor type:
asynchronous/8 poles
Power connection:
400 V/137 A
200 V/175 A
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/65 bar
Clamping monitoring:
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
15 l/min (2 bar)
Steel
238
3,5 kW
Power dissipation:
894,5
Power:
Milling
Drilling
Threading
700 cm3/min
50
M 24
240
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
175
228
278
Milling machines
2.2.461*
Geared spindle CSG-50-300-S
Drive
Power:
Nominal speed:
50 kW (S1)
65 kW (S6)
Torque max.:
S1: 265 Nm (i=1), 795 Nm (i=3) S6: 334 Nm (i=1), 1.022 Nm (i=3)
Speed max.:
7.000 r.p.m.
Motor type:
synchronous/8poles
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/50 bar
CyCon K 11
Clamping monitoring:
100 bar
Release pressure:
Tool cleaning:
Spindle bearing:
<< >>
Bearing rigidity:
Sealing:
Encoder signal:
1 Vpp/384/128 teeth
Spindle cooling:
300
6 kW
Power dissipation:
Metal removal rate:
299
771
Lubrication:
Milling
Drilling
Threading
1.500 cm3/min
88
M 56
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
190
250
Tool cooling
220
2.2.50
Machining center
12 kW (S1)
2.900 r.p.m.
Nominal speed:
Torque max.:
16 kW (S6)
40 Nm (S1)
54 Nm (S6)
Speed max.:
17.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 45 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/60 bar
Clamping monitoring:
CyCon K 11 (Optional)
120 bar
160
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
<> 65 Hybrid
Grease
Bearing lubrication:
772
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
6 l/min (3 - 6 bar)
Milling
Drilling
Threading
120 cm3/min
20
M 12
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
159
MQL internal:
optional
34
MQL external:
142,5
124
Machining center
2.2.51
Milling spindle CS-18-180
Drive
Power:
18 kW (S1)
3.000 r.p.m.
Nominal speed:
Torque max.:
25 kW (S6)
57 Nm (S1)
90 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 76 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
20 kN/65 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
<> 70 Hybrid
Grease
Bearing lubrication:
Sealing:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
8 l/min (3 - 6 bar)
850
Encoder signal:
Milling
Drilling
Threading
150 cm3/min
20
M 12
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL internal:
optional
180
95
MQL external:
115
147
219
Machining center
2.2.52
Milling spindle CS-21-210
Drive
21 kW (S1)
27 kW (S6)
2.000 r.p.m.
Nominal speed:
Torque max.:
100 Nm (S1)
129 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/8 poles
350 V/ 71 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/45 bar
CyCon K 11, Analog sensor
Clamping monitoring:
100 bar
Release pressure:
Tool cleaning:
<<
Spindle bearing:
>> 70 Hybrid
210
Bearing rigidity:
Grease
Bearing lubrication:
556
Power:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
8 l/min (3 - 6 bar)
Milling
Drilling
Threading
400 cm3/min
30
M20
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
90
Tool cooling
150
219
261
2.2.53
Machining center
Power:
25 kW (S1)
2.500 r.p.m.
Nominal speed:
Torque max.:
33 kW (S6)
95 Nm (S1)
126 Nm (S6)
Speed max.:
14.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 72 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
20 kN/65 bar
Clamping monitoring:
CyCon K 11
100 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
<> 80 Hybrid
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
10 l/min (3 - 6 bar)
AlMgSi1
769
3 kW
Power dissipation:
1286
Drive
Milling
Drilling
Threading
300 cm3/min
30
M 24
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
230
185
Machining center
2.2.54
Milling spindle CS-32-285
Drive
32 kW (S1)
42 kW (S6)
1.000 r.p.m.
Nominal speed:
Torque max.:
305 Nm (S1)
400 Nm (S6)
Speed max.:
12.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 78 A (S1)
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
40 kN/55 bar
Clamping monitoring:
CyCon K 11
130 bar
Air, 4-6 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
15 l/min (2 bar)
951
Power:
Milling
Drilling
Threading
750 cm3/min
50
M36
285
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
218
219
Machining center
2.2.55
Milling spindle CS-36-212
Drive
Power:
36 kW (S1)
6.000 r.p.m.
Nominal speed:
Torque max.:
47 kW (S6)
57 Nm (S1)
75 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/4 poles
350 V/ 96 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
19 kN/45 bar
Clamping monitoring:
CyCon K 11 (Optional)
120 bar
Air, 3-4 bar
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
>> 65 Hybrid
Grease
Bearing lubrication:
726
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
15 l/min (3 - 6 bar)
Milling
Drilling
Threading
500 cm3/min
50
130
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL internal:
optional
100
MQL external:
132
212
152
247
2.2.56
Machining center
40 kW (S1)
48 kW (S6)
1.400 r.p.m.
Nominal speed:
Torque max.:
280 Nm (S1)
335 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/ 120 A (S1)
Power connection:
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
40 kN/75 bar
Clamping monitoring:
CyCon K 11 (Optional)
130 bar
Tool cleaning:
Air, 6 bar
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
668
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
3000 cm3/min
Tool cooling
External coolant supply (EKZ):
12 Spray nozzles
MQL external:
optional
MQL internal:
optional
130
240
320
Machining center
2.2.57
Geared spindle CSG-50-240
Drive
Power:
Nominal speed:
Torque max.:
50 kW (S1)
65 kW (S6)
Speed max.:
10.000 r.p.m.
Motor type:
asynchronous/8 poles
400 V/120 A (S1)
Power connection:
100 bar
HSK-A100
Tool system:
Clamping system:
hydraulically operated
Clamping force:
30 kN/6 bar
Clamping monitoring:
CyCon K 11
100 bar
Release pressure:
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
Grease
Bearing lubrication:
806
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Milling
Drilling
Threading
1000 cm3/min
80
136
Tool cooling
Ext. Coolant supply:
8 Spray nozzles
MQL external:
optional
MQL internal:
optional
189
240
217
250
Transfer lines
2.2.60
Milling spindle CS-15-205
Drive
Power:
15 kW (S1)
2.800 r.p.m.
Nominal speed:
Torque max.:
23,5 kW (S6)
48 Nm (S1)
65 Nm (S6)
Speed max.:
15.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 59 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
manually operated
Clamping force:
Clamping monitoring:
205
Tool cleaning:
Spindle bearing:
<< >
Bearing rigidity:
<> 70 Hybrid
673
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
204
Drilling
Threading
250 cm3/min
25
M 12
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL internal:
optional
190
MQL external:
250
160
210
260
Transfer lines
2.2.61
Milling spindle CS-10-150
Drive
10 kW (S1)
13 kW (S6)
2.875 r.p.m.
Nominal speed:
Torque max.:
33 Nm (S1)
40 Nm (S6)
Speed max.:
10.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 25 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
manually operated
Clamping force:
Clamping monitoring:
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
150
>> 70 Hybrid
Bearing lubrication:
555
Power:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
200
Drilling
Threading
200 cm3/min
20
M 12
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
MQL external:
optional
MQL internal:
optional
75
150
2.2.70
Robots
15 kW (S6)
7.000 r.p.m.
Nominal speed:
17,5 Nm (S1)
22 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/45 A (S1)
Power connection:
HSK-E50/F63
Tool system:
Clamping system:
pneumatically operated
Clamping force:
13 kN/6 bar
Sensoren
Clamping monitoring:
Release pressure:
4 kN/6 bar
Tool cleaning:
Air, 4 bar
<<
Spindle bearing:
Bearing rigidity:
>> 50 Hybrid
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
5 l/min (3 bar)
150
Milling
Drilling
Threading
250 cm3/min
18
M 10
96
Torque max.:
573
Power:
125
2.2.71
Robots
18 kW (S6)
4.500 r.p.m.
Nominal speed:
32 Nm (S1)
38 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/45 A (S1)
Power connection:
Clamping system:
hydraulically operated
Clamping force:
12 kN/6 bar
Clamping monitoring:
CyCon K 11
Release pressure:
4 kN/6 bar
Tool cleaning:
<<
Spindle bearing:
Bearing rigidity:
180
HSK-E50/F63
Tool system:
>> 50 Hybrid
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
7 l/min (3 bar)
Milling
Drilling
Threading
250 cm3/min
20
M 12
80
Tool cooling
External coolant supply (EKZ):
4 Spray nozzles
175
Torque max.:
466
Power:
MQL external:
optional
MQL internal:
optional
Robots
2.2.72
Milling spindle CS-15-135-B
Drive
Power:
15 kW (S1)
6.000 r.p.m.
Nominal speed:
Torque max.:
20 kW (S6)
24 Nm (S1)
31 Nm (S6)
Speed max.:
24.000 r.p.m.
Motor type:
asynchronous/6 poles
400 V/ 45 A (S1)
Power connection:
HSK-A63
Tool system:
Clamping system:
hydraulically operated
Clamping force:
12 kN/50 bar
CyCon K 11 (Optional)
Clamping monitoring:
Release pressure:
60-120 bar
Tool cleaning:
Spindle bearing:
Bearing rigidity:
345
Grease
Bearing lubrication:
Sealing:
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
134
Drilling
Threading
1500cm3/min
M20
6 Spray nozzles
59
Tool cooling
MQL external:
optional
MQL internal:
optional
150
2.2.80
Grinding
7,8 kW (S6)
12.000 r.p.m.
Nominal speed:
4,9 Nm (S1)
6,3 Nm (S6)
Speed max.:
30.000 r.p.m.
Motor type:
asynchronous/4 poles
Power connection:
400 V/ 12 A (S1)
Tool system:
Special interface
Bearing rigidity:
Bearing lubrication:
Sealing:
<<
>> 50 Hybrid
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
0,5 kW
5 l/min (6 bar)
140
65
Spindle bearing:
66
Torque max.:
326
Power:
31
120
148
2.2.81
Grinding
21 kW (S6)
4.800 r.p.m.
Nominal speed:
32 Nm (S1)
42 Nm (S6)
Speed max.:
8.000 r.p.m.
Motor type:
asynchronous/4 poles
400 V/ 48 A (S1)
80, 1:10
Outer cone:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
<<
>> 70 Hybrid
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
2 kW
10 l/min (3 bar)
Optional:
Optional:
170
63,5
Power connection:
96
Torque max.:
542
Power:
55
M36 x 1,5
124
210
2.2.82
Grinding
Nominal speed:
2.000 r.p.m.
Torque max.:
50 Nm (S1)
Speed max.:
5.000 r.p.m.
Motor type:
asynchronous/8 poles
Outer cone:
400 V/ 40 A (S1)
75, 1:5
Spindle bearing:
<>
Bearing rigidity:
Bearing lubrication:
Sealing:
<> 80
Grease
with sealing air and labyrinth
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
2 kW
8 l/min (2 bar)
Optional:
Optional:
200
183
Power connection:
707
Power:
75
M56 x 2
180
2.2.83
Grinding
Nominal speed:
65 Nm (S1)
85 Nm (S6)
Speed max.:
7.000 r.p.m.
Motor type:
asynchronous/4 poles
Power connection:
Outer cone:
400 V/ 65 A (S1)
80, 1:10
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Grease
with sealing air and labyrinth
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
5 kW
10 l/min (4-6 bar)
Optional:
Optional:
229
230
215
Torque max.:
39 kW (S6)
707
Power:
80
M48 x 3
216
255
282
Turning
2.2.90
Turning spindle CSD-10-204
Drive
10 kW (S1)
1.000 r.p.m.
Nominal speed:
96 Nm (S1)
115 Nm (S6)
Speed max.:
8.000 r.p.m.
Motor type:
asynchronous/4 poles
Power connection:
400 V/ 45 A (S1)
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Grease
with sealing air and labyrinth
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
1,5 kW
4,8 l/min (2 bar)
204
120
Torque max.:
12 kW (S6)
675
Power:
2.2.91
Turning
31 kW (S6)
2.000 r.p.m.
Nominal speed:
130 Nm (S1)
150 Nm (S6)
Speed max.:
6.000 r.p.m.
Motor type:
asynchronous/8 poles
Power connection:
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Grease
with sealing air and labyrinth
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
2 kW
8 l/min (2 bar)
250
100
Torque max.:
676
Power:
230
Turning
2.2.92
Turning spindle CSD-28-340
Drive
28 kW (S1)
43 kW (S6)
800 r.p.m.
Nominal speed:
334 Nm (S1)
513 Nm (S6)
Speed max.:
5.000 r.p.m.
Motor type:
asynchronous/8 poles
Power connection:
400 V/ 45 A (S1)
Spindle bearing:
Bearing rigidity:
Bearing lubrication:
Sealing:
Grease
with sealing air and labyrinth
Encoder signal:
1 Vpp/256 teeth
Spindle cooling:
Power dissipation:
Cooling volume flow approx.:
4,2 kW
15 l/min (2 bar)
340
226
Torque max.:
886
Power: