Seat No.

: ________

Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY

BE SEMESTERVIII Remedial EXAMINATION WINTER 2013

Subject Code: 182503

Date: 17/09/2013
Subject Name: Design of Product and Machine Tools
Time: 03:00 pm 05:30 pm
Total Marks: 70
Instructions:
1. Attempt all questions.
2. Make suitable assumptions wherever necessary.
3. Figures to the right indicate full marks.
4. Use of PSG Design Data book is permitted

Q.1

(a)

Design a nine speed gear box having Nmin = 100 rpm and Nmax = 630 rpm.
Assume motor rpm = 1400. The design should include structural diagram,
speed chart, gearing diagram, deviation plot, and number of teeth of the
gear.

14

Q.2

(a)

Why Geometric Progression is commonly used in machine tool drive?

Discuss.
Discuss spheroidal and cone variators with intermediate member.
OR
Discuss the design features of feed gear box with Norton Drive.

07

Select a single raw deep groove ball bearing with the operating cycle listed
below, which will have a life of 15000 hours.

10

(b)
(b)
Q.3

(a)

Fraction of
Cycle

Type of Load

Radial
(N)

Thrust
(N)

Speed
(rpm)

07
07

Service
Factor

Heavy Shocks
2000
1200
400
3.0
Light Shocks
1500
1000
500
1.5
Moderate
1000
1500
600
2.0
Shocks
1200
2000
800
1.0
No Shocks
Assume radial and Axial Load factors to be 1.0 and 1.5 respectively and
inner race rotates.
Explain designating ball and roller bearing in S.A.E., SKF, and BIS with
example.
OR
Discuss various methods of adjusting clearances in slide-ways.
Why stiffness is important consideration in machine tool structure? How
stiffness is improved explain with figures.
1/10
1/10
1/5
3/5

(b)

Q.3

(a)
(b)

04

07
07

Q.4

(a)

(b)
Q.4

(a)

Q.4

(b)

Q.5

(a)
(b)

Q.5

(a)
(b)

Design a journal bearing for a reciprocating compressor from the following

data.
Load on the journal
= 2000 N
Speed of the journal
= 900 rpm
Type of oil
= SAE 10
Absolute viscosity at 55 C
= 0.017 kg/m-sec
Ambient temperature of oil
= 15.5 C
Maximum bearing pressure for the compressor = 1.5 N/mm2
Calculate also mass of the lubricating oil required for artificial cooling, if
rise of temperature of oil be limited at 10 C. Take Cd = 1234 watt/m2/ C.
Discuss properties of sliding contact bearing materials.
OR
What are the design criteria for Bed? How these are applied to welded and
cast beds.
What is the role of customer and competitor data analysis in the economic
analysis process of the product?
Discuss various stages of product development process
Design a crane hook for lifting capacity of 8 tones. It is made from forged
steel and has approximate triangular section. Take permissible tensile stress
120 N/mm2 for forged steel.
OR
Classify wire ropes with sketches.
Design the ropes, pulleys and the drum required for overhead travelling
crane by considering following data.
Lifting Height = 8 meters
Lifting capacity = 7000 Kg (mass);
Weight of lifting tackle = 120 Kg;
No of rope parts = 4.
Consider 3 bands for individual parts of rope.

10

04
07
07

06
08

04
10

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