Power Shot System

PowerShot
Injection System
PowerShot
OVERVIEW
Section
Page
Injection System
MOOGS SOLUTIONS FOR THE PLASTICS INDUSTRY
Overview
Features and Benefits
Operational Description
Control Description
PowerShot 50-70 Data
Moog is a leading manufacturer and designer of precision servohydraulic

and servoelectronic control products and systems for industrial
applications. For more than 50 years, Moog has pioneered servocontrol
products that provide performance excellence. Our engineering teams
around the world have worked in the plastics industry for many years
to develop new solutions that improve machine performance and
reliability. The Moog PowerShot Injection System combines hydraulic
and electric motion-control to create a truly innovative high performance
solution for our customers.
THE POWERSHOT INJECTION SYSTEM
The PowerShot Injection System is a patented sealed closed-loop

actuator that combines electrical and hydraulic technology in an energy
efficient assembly which requires no external power unit. This unit is
ideal for demanding injection control applications that require high
speed and/or high forces on medium and large tonnage plastics
machinery. This technology has been proven in Moog laboratories and
at major plastics customers around the world. The assembly is scalable
to a wide variety of machine configurations and will provide easy plugand-play installation. Only Moog has the patented PowerShot
Injection System that offers the benefits of both hydraulic and electric
technologies in a compact customizable assembly.
PowerShot 140-160 Data 10

Customer Support
11
Specification Form
12
APPLICATIONS
Moog is uniquely able to assist customers in the plastics industry to
select the type of technology that best suits their needs whether its
a hydraulic, electric, or a combined system. All of our products are fully
validated, tested, and customized to meet the requirements of the most
demanding applications. Our engineers developed the PowerShot
Injection System to provide our customers with the benefits of high
power, high speed, and accuracy commonly found with hydraulic
technology, as well as the low energy consumption, clean environment,
low maintenance costs, and modular flexibility of electric technology.
THE POWERSHOT INJECTION SYSTEM SOLUTION
This catalog is for users with technical

knowledge. To ensure that all necessary
characteristics for function and safety of the
system are given, the user has to check the
suitability of the products described herein.
The products described herein are subject to
change without notice. In case of doubt,
please contact Moog Inc.
Patent No. US 6,477,835 B1.
Moog is a registered trademark of Moog Inc.
and its subsidiaries.
All trademarks as indicated herein are the
property of Moog Inc. and its subsidiaries.
Moog Inc. 2004. All rights reserved.
All changes are reserved.
For the most current information, visit
www.moog.com/PowerShot
Moog PowerShot Injection System RevC 10/04
Customizable and scalable to meet unique requirements

Offers benefits of both hydraulic and electric technologies
Ideal for medium and large tonnage high performance machines
Enhanced injection and speed performance compared to allelectric machines
Superior energy consumption and cleanliness compared to allhydraulic machines
Improved noise and cooling requirements compared to
conventional combined solutions
Reliability of Moog-designed and built components
Fully sealed unit is environmentally clean and has low
maintenance costs
Few connection points to the machine
Superior velocity, pressure, and position control
Global support and access to our global systems engineering
team specializing in plastics
FEATURES AND BENEFITS

Improved Closed-Loop Injection Control
The PowerShot Injection System uses a Moog Servo Controller
(MSC), combined with a Moog Servovalve to offer superior
closed-loop velocity, pressure, and position control due to the
high accuracy of analog in- and outputs, fast digital and sensor
interface, and high valve dynamics. The software is easily
configured, giving the customer superior shot-to-shot
repeatability. The system is accumulator driven, and therefore,
capable of high injection speeds.
Improved Closed-Loop Backpressure Control
A Moog RKP Radial Piston Pump is combined with a ServoProportional Control Valve to ensure precise closed-loop control
of backpressure, while recharging the accumulators for the next
cycle. This system is capable of back pressure control down to
very low pressures.
Reduced Energy Consumption
To maximize energy efficiency, the main servomotor and RKP
pump are only turned on during the plasticizing (recovery)
portion of the cycle.
Flexible Design
The PowerShot Injection System is scalable to a wide range of
machine sizes, and can be customized to meet a wide variety
of special velocity, torque, and pressure requirements.
PowerShot
Injection System
Improved Contamination Control

As this is a sealed system that is assembled at Moogs factory,
there is little chance of contamination entering the system,
which results in improved performance and longevity of the
hydraulic components in the system. Both the RKP pump and
the servovalve use direct drive pilot stage valves. These valves
are more tolerant to contamination due to high spool driving
forces, offering greater chip shearing forces.
Use of Synthetic Oil for Environmental Benefits
The PowerShot Injection System uses a synthetic ISO-46 grade
oil which is biodegradable and virtually non-toxic. This oil is
designed for use in high performance hydraulic systems
operating under moderate to severe conditions. It maintains a
constant viscosity over a wider temperature range, allowing for
quicker start-ups. The smallest systems require as little as 20 liters
of oil.
Easy Installation
The PowerShot injection system offers quick and easy
installation, as there are few connection points to the machine.
The connection points to the machine are as follows:
Heat exchanger water supply and return lines
Electrical control and Power Lines
Plasticizing Screw connection
Hopper /Barrel housing flange connection
Linear Bearing connection below unit.
Piston Accumulator
Servomotor
Oil Recovery Unit
RKP Pump
Servovalve
Filter
Active Cartridge
Pressure Transducers
Temperature Transducer
Piston
Manifold/Actuator Housing
Auxiliary Pump/Motor Assembly
OPERATIONAL DESCRIPTION
PowerShot
Injection System
OPERATIONAL DESCRIPTION
Injection Velocity/Pressure Control
The oil is discharged from a piston accumulator through a Moog
active cartridge valve, which is used to isolate the accumulator
from the system. A Moog Servovalve is used for closed-loop
control of injection velocity, pressure, and position. The
injection cylinder rod is always attached to the accumulator,
which allows for very precise injection control. During this time,
the main servomotor and RKP Pump is turned off to conserve
energy.
Decompression (Suckback) Control
As the injection cylinder rod side is always attached to the
accumulator, the servovalve only needs to allow oil out of the
injection cylinder until the desired plasticizing screw position
setpoint is reached.
Recovery (Plasticizing) Control
During this part of the process, the servovalve is de-energized.
The main servomotor and RKP Pump are turned on to control
the outgoing oil from the injection cylinder. The RKP Pump is
controlled by a Servo-Proportional Valve to maintain closedloop backpressure control.
Auxiliary Pump/Motor Assembly

The leakage oil from the pump case drain, and valves are
collected in the oil recovery vessel. When the oil reaches a
certain level a small auxiliary pump/motor assembly pumps the
oil back to the piston accumulator for the next cycle. When the
oil level reaches a lower level setpoint in the oil recovery vessel,
the auxiliary pump switches to a cooling, filtering loop mode
of operation.
Safety Features
During a shut-down of the unit or in an emergency stop
condition, the active cartridge closes to isolate the accumulator
from the injection cylinder. The main motor and RKP Pump are
turned off and the servovalve de-energizes. Solenoid valves in
the system de-energize, allowing the piston accumulator to
discharge to the oil recovery vessel, along with any other
pressurized oil in the system.
Customizable
This brochure shows five typical injection configurations
designed to fit a wide range of machines. Moog engineers will
work with customers to customize the Powershot System to
meet their unique performance specifications. The
configuration of the Injection System can also be customized to
accommodate the customers needs.
CUSTOM APPLICATIONS
The Moog PowerShot Injection System can be customized to
many different unique configurations. Some of the parameters
that can be changed are:
Screw torque
Screw RPM
Screw rotation direction
Injection stroke
Injection velocity
Injection pressure
Recovery rate
Special injection processes
Shut-off nozzle control valves
Custom mounting requirements
Special configurations and sizes
Custom controller interface options
Gas bottles optional
Accessories such as cables and custom mounting brackets are

available.
Contact your local Moog representative to discuss how the
Moog PowerShots capabilities can assist you to meet your
unique and demanding applications.
PowerShot
CONTROL DESCRIPTION
Injection System
MSC MOOG SERVO CONTROLLER AND MOOG AXIS CONTROL SOFTWARE (MACS)
The MSC Moog Servo Controller is a flexible, freely
programmable multi-axis controller with integrated PLC
functionality. In the PowerShot Injection System, the MSC
performs closed-loop control of the injection ram position,
injection speed, holding pressure, screw speed, decompression
(suckback), and backpressure. The individual parts of the
injection cycle can be customized, allowing the customer to stay
in control of the process and come up with unique solutions.
In the recommended configuration, the MSC communicates
with the existing machine controller using digital I/O signals
and/or serial communication. A more traditional control
structure with the existing machine controller, supplying analog
command signals for the injection process to the MSC, can also
be accommodated if required by the customer.
The machine controller uses digital I/O to signal the MSC to
perform the individual task of the injection cycle. Digital outputs
on the machine controller connect to digital inputs on the MSC,
to signal injection start, plasticizing start, etc. Digital outputs on
the MSC connect to digital inputs on the machine controller to
signal a task is completed.
MOOG MSC SERVO CONTROLLER INTERFACE

The Moog MSC Servo Controller
interface shown here is one example
that can be modified to meet a wide
variety of control requirements.
As a starting point, the injection process is configured as follows:

Speed control is a 10 step speed vs. position profile.
Holding pressure control is a 10 step pressure vs. time profile.
V/P switch between speed and pressure control is selectable
between ram position, injection pressure, cavity pressure,
and time.
Plasticizing control is configured as a 5 step backpressure vs.
position, and a 5 step screw RPM vs. position profiles.
Decompression (suckback) is available before and after
plasticizing as two sets of speed vs. stroke parameter sets.
The customer can choose to parameterize the MSC by visualizing
all these process parameters on the existing machine controller.
The parameters and current cycle data can be communicated
between the existing machine controller and the MSC using the
serial communication line. This allows for the display of current
injection speed and pressure and parameters such as actual
values at the V/P switch point. This allows for a tight integration
between the existing machine controller and the PowerShot
Injection System, as no additional display/HMI is needed.
Digital I/O Interface (+24Vdc.)

Host Ready
MSC Ready
MSC Alarm
Machine
Controller
MSC Alarm Reset

Start Injection
MSC
Injection End
Start Plasticizing
Plasticizing End
MOOG MSC SERVO CONTROLLER AND MOOG AXIS CONTROL SOFTWARE (MACS)
Analog Outputs
2x
Analog Inputs
8x
Digital Inputs and Outputs
8x
(optically isoloated)
Digital Sensor Interfaces

Serial Interfaces
2x RS422/RS485
1x <<SIO>>
2x CAN
1x E-bus (extension bus)
Power Supply
1x Ethernet
24 VDC (18-32V)
0.5 A
2A
16 Bit; 10 V, 10 mA, 50 mA or 420 mA (software configurable);

overvoltage protection up to 40 V; sustained short circuit protection
16 Bit; 10 V, 10 mA or 420 mA (software configurable); overvoltage
protection up to 40 V
24 V nominal;
individually configurable as input or output in MACS; inputs: type 1
(current consuming) according to IEC 61131-2; outputs: max. 0,5 A,
sustained short circuit protection and thermal overload protection
for SSI or encoder signals (configurable in MACS)
RS232 (in preparation: RS422 and RS485)
CAN Interface (LocalCAN) in the side E-bus connector; connectors
WCAN (WideCAN) on the front panel (for CAN in and CAN out )
connection of up to 7 additional M3000 modules using the
side E-bus connector (E-bus: 5 MBit/s, CAN bus: 1 MBit/s)
10BaseT interface with 8-pin RJ45 connector (10 MBit/s)
safety extra low voltage (SELV) according to IEC 61131-2
0.5 A typical current consumption for 24 VDC (open circuit)
2 A maximum current consumption for 18-32 VDC (full load)
Note: Additional information is available to describe the features, benefits, and capabilities of the Moog Servo Controller (MSC/M3000). Consult your local Moog
representative for more details.
50-70
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
50-70 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 55 bar Pr. drop)
Injection Velocity high performance (@ 27 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
50.0
50.0 [1.97]
320 [10.3]
515 [17.0]
304 [18.6]
491 [30]
35.0 [1.20]
126 [278]
785 [47.9]
1767 [107.8]
400 [15.7]
900 [35.4]
D682
SE3E50
155 [6.10]
250 [9.84]
2238 [32460]
250
1200 [885]
Plasticizing Screw Diameters

55.0
60.0
70.0
55.0 [2.17]
60.0 [2.36]
70.0 [2.76]
387 [12.4]
460 [14.8]
626 [20.1]
624 [20.0]
742 [24.0]
1010 [32.5]
368 [22.5]
438 [26.7]
597 [36.4]
594 [36]
707 [43]
962 [59]
43.0 [1.50]
52.0 [1.80]
65.0 [2.30]
155 [341]
187 [413]
234 [516]
950 [58.0]
1131 [69.0]
1539 [93.9]
2138 [130.5]
2545 [155.3] 3464 [211.4]
400 [15.7]
400 [15.7]
400 [15.7]
900 [35.4]
900 [35.4]
900 [35.4]
D682
D682
D682
SE3E50
SE3E50
SE3E50
155 [6.10]
155 [6.10]
155 [6.10]
250 [9.84]
250 [9.84]
250 [9.84]
2148 [31154]
2106 [30545] 1621 [23511]
250
250
250
1200 [885]
1200 [885]
1200 [885]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
21.0 [5.50]
25.0 [6.50]
280 [4061]
220 [3191]
14.0 [3.70]
19.0 [5.00]
42.0 [11.0]
53.0 [14.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
Moog Servo Controller (MSC)

FAS F4 V3 020
DS2100 60/180
30.0 [40.0]
3.70 [5.00]
460 3Ph/60 Hz
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
11.0 [3.00]
2268 [5000]
2495 [5500]
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 40% of overall cycle.
DIMENSIONS
STANDARD STROKE
44.18
[1122.25]
38.25
[971.55]
9.00
[228.60]
19.00
[482.60]
22.76
[578.22]
48.24
[1225.30]
12.00
[304.80]
45.10
[1145.51]
18.70
[474.87]
70-100
TECHNICAL DATA
Size
Screw Diameter
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
70.0
70.0 [2.76]
1010 [32.5]
1616 [52.0]
962 [58.7]
1539 [94]
85 [3.0]
306 [675]
1251 [76.3]
2694 [164.4]
325 [12.8]
700 [27.6]
D683
SE3E63
250 [9.84]
400 [15.75]
2105 [30530]
190
3800 [2803]

80.0
90.0
80.0 [3.15]
90.0 [3.54]
1319 [42.4]
1670 [53.7]
2111 [68.0]
2672 [86.0]
1257 [76.7]
1590 [97.1]
2011 [123]
2545 [155]
110 [3.9]
130 [4.6]
396 [873]
468 [1032]
1634 [100.0]
2068 [126.2]
3519 [214.7]
4453 [271.8]
325 [12.8]
325 [12.8]
700 [27.6]
700 [27.6]
D683
D683
SE3E63
SE3E63
250 [9.84]
250 [9.84]
400 [15.75]
400 [15.75]
2051 [29747]
1736 [25179]
190
190
3850 [2840]
3850 [2840]
100.0
100.0 [3.94]
2062 [66.3]
3299 [106]
1963 [119.8]
3142 [192]
160 [5.6]
576 [1270]
2553 [155.8]
5498 [335.5]
325 [12.8]
700 [27.6]
D683
SE3E63
250 [9.84]
400 [15.75]
1407 [20407]
190
3850 [2840]
Hydraulics
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
45.0 [12.0]
57.0 [15.0]
280 [4061]
235 [3408]
28.0 [7.50]
38.0 [10.0]
76.0 [20.0]
95 [25.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]

FAS W4 V5 015
DS2100 100/240
78.0 [104]
3.70 [5.00]
460 3Ph/60 Hz
General
lpm [gpm]
kg [lbs]
kg [lbs]
23.0 [6.00]
2948 [6500]
3402 [7500]
100-120
TECHNICAL DATA
Size
Screw Diameter
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
100
100 [3.94]
2886 [92.8]
4536 [146]
2749 [167.7]
4320 [264]
125 [4.4]
450 [992]
2356 [143.8]
3927 [239.6]
300 [11.8]
500 [19.7]
D683
SE3E63
350 [13.8]
550 [21.7]
2124 [30806]
140
7400 [5458]

105
110
105 [4.13]
110 [4.33]
3182 [102.3]
3492 [112.3]
5001 [161]
5488 [176]
3031 [184.9]
3326 [203]
4762 [291]
5227 [319]
150 [5.3]
175 [6.2]
540 [1190]
630 [1389]
2598 [158.5] 2851 [174]
4330 [264.2]
4752 [290]
300 [11.8]
300 [11.8]
500 [19.7]
500 [19.7]
D683
D683
SE3E63
SE3E63
350 [13.8]
350 [13.8]
550 [21.7]
550 [21.7]
1980 [28718]
1853 [26876]
140
140
7400 [5458]
7400 [5458]
Hydraulics
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
76 [20.0]
95 [25.0]
280 [4061]
230 [3336]
57 [15.0]
87 [23.0]
114 [30.0]
170 [45.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
112 [150]
7.5 [10.0]
460 3Ph/60 Hz
General
lpm [gpm]
kg [lbs]
kg [lbs]
23.0 [6.00]
3402 [7500]
3856 [8500]
120
120 [4.72]
4156 [133.6]
6531 [210]
3958 [241.6]
6220 [380]
190 [6.7]
684 [1508]
3393 [207]
5655 [345.1]
300 [11.8]
500 [19.7]
D683
SE3E63
350 [13.8]
550 [21.7]
1702 [24685]
140
7400 [5458]
TECHNICAL DATA
Size
Screw Diameter
Injection Pressure
Screw Speed
Screw Torque
120-140

120
125
mm [in]
120 [4.72]
125 [4.92]
g [oz]
5344 [171.8] 5798 [186.4]
g [oz]
8313 [267]
9020 [290]
cm3 [in3]
5089 [310.6]
5522 [337]
cm3 [in3]
7917 [483]
8590 [524]
gr/sec [oz/sec]
165 [5.8]
180 [6.3]
kg/hr [lbs/hr]
594 [1310]
648 [1429]
cm3/sec [in3/sec]
2488 [151.8] 2700 [164.8]
cm3/sec [in3/sec]
3958 [241.6] 4295 [262.1]
mm/sec [in/sec]
220 [8.7]
220 [8.7]
mm/sec [in/sec]
350 [13.8]
350 [13.8]
D684
D684
SE3E63
SE3E63
mm [in]
450 [17.7]
450 [17.7]
mm [in]
700 [27.6]
700 [27.6]
bar [psi]
2162 [31357] 2087 [30269]
rpm
110
110
Nm [ft-lbs]
11000 [8113] 11000 [8113]
135
135 [5.31]
6763 [217.4]
10521 [338]
6441 [393.1]
10020 [611]
210 [7.4]
756 [1667]
3149 [192.2]
5010 [305.7]
220 [8.7]
350 [13.8]
D684
SE3E63
450 [17.7]
700 [27.6]
1871 [27137]
110
11000 [8113]
140
140 [5.51]
7274 [233.8]
11314 [364]
6927 [422.7]
10776 [658]
220 [7.8]
792 [1746]
3387 [206.7]
5388 [328.8]
220 [8.7]
350 [13.8]
D684
SE3E63
450 [17.7]
700 [27.6]
1740 [25237]
110
11000 [8113]
Hydraulics
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
132 [35.0]
189 [50.0]
280 [4061]
235 [3408]
95 [25.0]
151 [40.0]
757 [200]
1136 [300]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
149 [200]
7.5 [10.0]
460 3Ph/60 Hz
General
lpm [gpm]
kg [lbs]
kg [lbs]
42.0 [11.0]
TBD
TBD
TECHNICAL DATA
Size
Screw Diameter
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
140-160
140
150
160
140 [5.51]
150 [5.91]
160 [6.30]
9698 [311.8]
11133 [357.9]
12667 [407.2]
15355 [494]
17627 [567]
20056 [645]
9236 [563.6]
10603 [647]
12064 [736.2]
14624 [892]
16788 [1024]
19101 [1166]
210 [7.4]
240 [8.5]
275 [9.7]
756 [1667]
864 [1905]
990 [2183]
2463 [150.3]
2827 [172.5]
3217 [196.3]
3541 [216.1]
4064 [248]
4624 [282.2]
160 [6.3]
160 [6.3]
160 [6.3]
230 [9.1]
230 [9.1]
230 [9.1]
D684
D684
D684
SE3E63
SE3E63
SE3E63
600 [23.6]
600 [23.6]
600 [23.6]
950 [37.4]
950 [37.4]
950 [37.4]
2174 [31531]
1834 [26596]
1664 [24134]
100
100
100
17500 [12907]
17500 [12907]
17500 [12907]
Hydraulics
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
227 [60]
303 [80]
280 [4061]
225 [3263]
189 [50]
265 [70]
1136 [300]
1646 [435]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
186 [250]
11.2 [15]
460 3Ph/60 Hz
General
lpm [gpm]
kg [lbs]
kg [lbs]
42 [11.0]
TBD
TBD
10
PowerShot
SPECIFICATION
DEVELOPMENT FORM
Injection System
POWERSHOT INJECTION SYSTEM

Company Name:
Date:
Customer Contact Name:
Phone:
Title:
Fax:
Moog Contact Name:
Email:
General
Machine Cycle Time
sec
Estimated Quantity per Year

Machine Size
year
Injection Data
Metric
English
mm
cm3
g/sec
kg/hr
mm/sec
mm
bar
Screw Diameter
Injection Capacity
Recovery Rate
Plasticizing Capacity
Injection Velocity (max.)
Screw Stroke (max.)
Injection Pressure
Screw Speed (max.)
Screw Rotation Direction (see Figure 1 below)
Screw L/D
Screw Torque (max.)
Back Pressure (adjustable) (max.)
Recovery Time (percentage of cycle)
inch
in3
oz/sec
lbs/hr
in/sec
inch
PSI
RPM
L/D
n-m
Bar
ft-lb
PSI
%
Hydraulics
Mobil Envirosyn 46H Synthetic Oil
Recommended Oil Type
Electrics
Customer Controller Type
Customer Preferred Electrical Interface
Power Supply
Fax to +1-716-687-4401
Attn: Global PowerShot Team
460 3Ph/60 Hz (recommended)
Figure 1
Counter-Clockwise
Screw Rotation
Clockwise
Screw Rotation
CUSTOMER SUPPORT
When customers purchase the PowerShot Injection System,
they get the reliability of Moog-designed and built products
and the convenience of one-stop shopping. This eliminates the
cost and effort associated with sourcing from multiple vendors
and performing expensive testing and machine prove-outs. Our
global systems engineering team offers their vast experience to
evaluate your requirements and develop a unique solution for
your application. To this team is added our impressive network
of applications engineers, technicians, and sales representatives
to insure smooth start-up and operation of the PowerShot

Injection System.
Call Moog in the USA at +800-272-MOOG, Japan at +91-46-3553615, and Germany at +49-70315-220 to set up a visit with our
systems engineering teams. To help us evaluate your needs
please complete the attached form. We invite you to visit
www.moog.com/industrial to learn more about Moog and to
find the location nearest you.
11
Argentina
Australia
Austria
Brazil
China
Finland
France
Germany
India
Ireland
TJWhite / PDF only
Italy
Japan
Korea
Luxembourg
Norway
Russia
Singapore
South Africa
Spain
Sweden
United Kingdom
USA
Moog Inc., East Aurora, NY 14052-0018

Telephone: +1-716 -652-2000
Fax: +1-716 -687-7910
Toll Free: +1-800-272-MOOG
For the location nearest you, visit
www.moog.com/worldwide
CDL6886 RevC 500-501 EN 10/04

Power Shot System

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PowerShot

MOOGS SOLUTIONS FOR THE PLASTICS INDUSTRY

Features and Benefits

PowerShot 50-70 Data

PowerShot 70-100 Data

Moog is a leading manufacturer and designer of precision servohydraulic

PowerShot 100-120 Data

THE POWERSHOT INJECTION SYSTEM

PowerShot 120-140 Data

The PowerShot Injection System is a patented sealed closed-loop

PowerShot 140-160 Data 10

THE POWERSHOT INJECTION SYSTEM SOLUTION

This catalog is for users with technical

Moog PowerShot Injection System RevC 10/04

Customizable and scalable to meet unique requirements

FEATURES AND BENEFITS

Improved Contamination Control

Oil Recovery Unit

Auxiliary Pump/Motor Assembly

Moog PowerShot Injection System RevC 10/04

Auxiliary Pump/Motor Assembly

Screw rotation direction

Special injection processes

Shut-off nozzle control valves

Custom mounting requirements

Special configurations and sizes

Custom controller interface options

Gas bottles optional

Moog PowerShot Injection System RevC 10/04

Accessories such as cables and custom mounting brackets are

MOOG MSC SERVO CONTROLLER INTERFACE

As a starting point, the injection process is configured as follows:

Digital I/O Interface (+24Vdc.)

MSC Alarm Reset

Digital Inputs and Outputs

Digital Sensor Interfaces

16 Bit; 10 V, 10 mA, 50 mA or 420 mA (software configurable);

Moog PowerShot Injection System RevC 10/04

Plasticizing Screw Diameters

Moog Servo Controller (MSC)

Moog PowerShot Injection System RevC 10/04

Plasticizing Screw Diameters

Moog Servo Controller (MSC)

Moog PowerShot Injection System RevC 10/04

Plasticizing Screw Diameters

Moog Servo Controller (MSC)

Moog PowerShot Injection System RevC 10/04

Plasticizing Screw Diameters

Moog Servo Controller (MSC)

Moog PowerShot Injection System RevC 10/04

Moog Servo Controller (MSC)

Moog PowerShot Injection System RevC 10/04

POWERSHOT INJECTION SYSTEM

Customer Contact Name:

Moog Contact Name:

Estimated Quantity per Year

Recommended Oil Type

460 3Ph/60 Hz (recommended)

to insure smooth start-up and operation of the PowerShot

TJWhite / PDF only

Moog Inc., East Aurora, NY 14052-0018

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