ComPac I and ComPac II

Air Conditioner Product Manual

Vertical Wall-Mount Air Conditioners
Models AVP12

Description..................................... 5
Installation................................... 14
Start-Up........................................ 24
Troubleshooting........................... 26
Parts List...................................... 29
Maintenance................................. 30
Warranty...................................... 31
Manufactured By:

Marvair Division of AIRXCEL, Inc.

P.O. Box 400 Cordele, Georgia 31010

156 Seedling Drive Cordele, Georgia 31015
(229) 273-3636 Fax (229) 273-5154
E-mail: marvairtech@airxcel.com Internet: www.marvair.com
01374 8/09-5

How To Use This Manual

This manual is intended to be a guide to Marvair's one ton line of ComPac vertical air conditioners. It contains installation, troubleshooting, maintenance, warranty, and application information. The information contained in this manual
is to be used by the installer as a guide only. This manual does not supersede or circumvent any applicable national or
local codes.
If you are installing the ComPac unit, first read Chapter 1 and scan the entire manual before beginning the installation
as described in Chapter 2. Chapter 1 contains general, descriptive information and provides an overview which can
speed up the installation process and simplify troubleshooting.
If a malfunction occurs, follow this troubleshooting sequence:
1. Make sure you understand how the ComPac unit works (Chapters 1 & 3).
2. Identify and correct installation errors (Chapter 2).
3. Refer to the troubleshooting information in Chapter 4.
If you are still unable to correct the problem, contact the Factory at 1-800-841-7854 for additional assistance.
Please read the following Important Safety Precautions before beginning any work.

Important Safety Precautions

1. USE CARE when LIFTING or TRANSPORTING equipment.
2. TRANSPORT the UNIT UPRIGHT. Laying it down on its side may cause oil to leave the compressor and breakage
or damage to other components.
3. TURN ELECTRICAL POWER OFF AT THE breaker or fuse box BEFORE installing or working on the equipment.
LINE VOLTAGES ARE HAZARDOUS or LETHAL.
4. OBSERVE and COMPLY with ALL applicable PLUMBING, ELECTRICAL, and BUILDING CODES and ordinances.
5. SERVICE may be performed ONLY by QUALIFIED and EXPERIENCED PERSONS.

*
*
*
*

Wear safety goggles when servicing the refrigeration circuit

Beware of hot surfaces on refrigerant circuit components
Beware of sharp edges on sheet metal components
Use care when recovering or adding refrigerant

6. Use COMMON SENSE - BE SAFETY-CONSCIOUS

This is the safety alert symbol . When you see this symbol on the ComPac unit and in the instruction manuals be
alert to the potential for personal injury. Understand the signal word DANGER, WARNING and CAUTION. These
words are used to identify levels of the seriousness of the hazard.
! DANGER Failure to comply will result in death or severe personal injury and/or property damage.
! WARNING Failure to comply could result in death or severe personal injury and/or property damage.
! CAUTION Failure to comply could result in minor personal injury and/or property damage.

IMPORTANT is used to point out helpful suggestions that will result in improved installation, reliability or operation.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

8/09 Marvair Div. Airxcel, Inc.

ComPac AVP12 8/09-5

WARNING

If the information in these instructions are not followed exactly, a fire may result
causing property damage, personal injury or loss of life.
Read all instructions carefully prior to beginning the installation. Do not begin
installation if you do not understand any of the instructions.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, personal injury or loss of life.
Installation and service must be performed by a qualified installer or service agency in
accordance with these instructions and in compliance with all codes and requirements
of authorities having jurisdiction.

INSTALLER: Affix the instructions on the inside of the building adjacent to the
thermostat.
END USER: Retain these instructions for future reference.

Table of Contents
ComPac A/C Description & Specifications
1.1 General Description..................................................................................................................................5
1.2 Model Identification..................................................................................................................................5
1.3 Serial Number Date Code.........................................................................................................................5
1.4 Ratings and Specifications........................................................................................................................5
1.5 General Operation.....................................................................................................................................7
1.6 Standard Controls......................................................................................................................................8
1.7 Optional Controls......................................................................................................................................8
1.8 Electrical Diagrams...................................................................................................................................8
1.9 Economizer Components........................................................................................................................11
Installation
2.1 Equipment Inspection..............................................................................................................................13
2.2 Installation Requirements........................................................................................................................13
2.3 Installation Materials . ...........................................................................................................................14
2.4 Porting and Duct Work . .........................................................................................................................15
2.5 Fresh Air Hood Installation . ..................................................................................................................16
2.6 Bracket Installation ................................................................................................................................16
2.7 Mounting the Unit ..................................................................................................................................17
2.8 Electrical Connections............................................................................................................................18
Start-Up
3.1 Check-Out of Cooling Cycle . ................................................................................................................23
3.2 Check-Out of Heating Cycle...................................................................................................................23
3.3 A/C Testing with LL357D3.....................................................................................................................24
Troubleshooting
4.1 Overview.................................................................................................................................................25
4.2 Failure Symptoms Guide.........................................................................................................................25
4.3 Compressor Troubleshooting..................................................................................................................26

ComPac AVP12 8/09-5

Parts List
5.1 Parts List ................................................................................................................................................28
5.2 Illustrations . ...........................................................................................................................................28
Maintenance
6.1 Scheduled Maintenance..........................................................................................................................29
Warranty
7.1 Limited Product Warranty.......................................................................................................................30

Illustrations
Figure 1a.

1b.
Figure 2a.
2b.
Figure 3.
Figure 4.
Figure 5.
Figure 6.
Figure 7a.
Figure 7b.
Figure 7c.
Figure 7d.

ComPac I A/C Dimensions - Model 12..................................................................................... 6

ComPac II A/C Dimensions - Model 12................................................................................... 6
Typical Electrical Schematic-ComPac I A/C Model 12............................................................ 9
Typical Electrical Schematic-ComPac II A/C Model 12......................................................... 10
H205A Temperature Control Points.......................................................................................... 11
H205A Control Point Adjustment............................................................................................. 12
Fresh Air Hood Installation ...................................................................................................... 16
Wall Mounting Detail - ComPac A/C AVP12......................................................................... 17
Thermostat Wiring Details ...................................................................................................... 20
Thermostat Connection Diagram.............................................................................................. 21
LL357D3 Wiring Detail............................................................................................................ 22
CommStat 3 Wiring Detail.................................................................................................... 22

Tables
Table 1
Table 2
Table 3
Table 4
Table 5

CFM @ External Static Pressure................................................................................................ 5

Ship Weight................................................................................................................................. 5
Standard Filter Size..................................................................................................................... 5
Minimum Clearances................................................................................................................ 14
Voltage Limitations................................................................................................................... 14

ComPac AVP12 8/09-5

1.1

Description & Specifications

General Description
Marvair's Marvair's ComPac AVP12 vertical wall-mounted air conditioning system provides heating,
cooling, and ventilation for electronic equipment shelters, process control centers, and other applications
with high internal heat gains. Nominal cooling capacity is 11,200 BTUH. Resistance heating elements
are available in various wattages.
The ComPac I & ComPac II models are designed for easy installation and service. Major components
are accessible for service beneath external panels.
ComPac II A/C has a factory installed economizer for 100% free cooling with outside air.

1.2

Model Identification
The model identification number is found on the data sticker. Rating plate located on side panel.

AVP 12 AC * * *
Configuration
N = ComPac I A/C
C = ComPac II A/C
Electric Heat (kW)
000 = No Heat, , 022 = 2.2 kW, 036 = 3.6 kW
Power Supply
A = 208/230V, 1, 60 Hz
F = 220V, 1, 50 Hz
L = 208/230V, 1, 60 Hz & 200V, 1, 50 Hz\
M = 200V, 1, 50 Hz
System Type = Air Conditioner
Nominal Cooling*
12 = 11,200 BTUH
Air Source Vertical Package
*Ratings at 60 Hz.

1.3

Serial Number Date Code

1.4

Ratings & Specifications

A = January
B = February
C = March
D = April

E = May
F = June
G = July
H = August

MODEL
12

J = September
K = October
L = November
M = December

0.10
450

L = 2000
M = 2001
N = 2002
P = 2003

0.20
390

0.25

R = 2004
S = 2005
T = 2006
U = 2007

0.30

V = 2008
W = 2009

0.40

0.50

Table 1. CFM @ External Static Pressure (Wet Coil) (IWG)

MODEL - AVP12
LBS/KG

MODEL
FILTER SIZE (inches)

COMPAC I A/C
160/75
Table 2. Ship Weight
FILTER SIZE (inches)
6-1/4 x 22-1/4 x 2*

COMPAC II A/C
170/80

FILTER SIZE (mm)

159 x 565 x 51*

* The ComPac I air conditioner does not have an internal filter and requires a one piece
combination supply and return filter grille, part number 80669. The ComPac II air conditioner has an
internal filter and uses a one piece combination and supply grille, part number 80681.

Table 3. Filter Size

ComPac AVP12 8/09-5

D
CENTER-TO-CENTER
MOUNTING HOLES

1-7/8"
48 mm

7-13/16"
198 mm

TM

E
20"
508 mm
6-5/8"
168 mm

2"
51 mm

FRONT

MODEL
A
B
C
D
12 (inches)
32
12-5/8
38-7/8
31
12 (mm)
813
321
987
787
Note: Dimensional tolerance 1/16 (2 mm)

1/2" x 3/4" (13 mm x 19 mm)

KNOCK-OUTS

14"
356 mm

AIR OUTLET

8-3/8"
213 mm

AIR
INLET

R.H. SIDE
E
17
432

F
20
508

BACK
G
26
660

H
4-1/2
114

J
2-7/8
73

K
16-3/8
417

L
16-3/8
416

M
2-13/16
71

Figure 1a. ComPac I A/C Dimensions- Model AVP12 (in inches)

D
CENTER-TO-CENTER
MOUNTING HOLES

1-7/8"
48 mm

TM

7-13/16"
198 mm

14-11/16"
373 mm

E
8-3/8"
213 mm

G
C

FRESH AIR HOOD

14-11/16"
373 mm

H
6-5/8"
168 mm

J
1/2" x 3/4" (13 mm x 19 mm)
KNOCK-OUTS

AIR OUTLET

FRONT

AIR
INLET

R.H. SIDE

MODEL
A
B
C
D
12 (inches)
32
12-5/8 48-7/8
31
12 (mm)
813
321
1240
787
Note: Dimensional tolerance 1/16 (2 mm)

E
17
432

2"
51 mm

BACK

G
26
660

H
4-1/2
114

J
2-7/8
73

K
16-3/8
417

14-11/16"
373 mm

L
16-3/8
416

M
N
2-13/16 15-7/16
71
392

Figure 1b. ComPac II A/C Dimensions- Model AVP12 (in inches)

ComPac AVP12 8/09-5

1.5

General Operation
Refrigerant Cycle (Cooling Mode)
The ComPac I & ComPac II A/C use R-22 refrigerant in a conventional vapor-compression refrigeration cycle to transfer heat from air in an enclosed space to the outside. A double blower assembly blows
indoor air across the evaporator. Cold liquid refrigerant passing through the evaporator is boiled into gas
by heat removed from the air. The warmed refrigerant gas enters the compressor where its temperature
and pressure are increased. The hot refrigerant gas condenses to liquid as heat is transferred to outdoor
air drawn across the condenser by the condenser fan. Liquid refrigerant is metered into the evaporator
through capillary tubes to repeat the cycle.
Heating Mode
A wall-mounted thermostat controls the heating cycle of models which incorporate resistance heating
elements. On a call for heat, the thermostat closes the heat relay to energize the indoor fan and the
resistance elements.
Economizer Operation (ComPac II A/C Only)
The economizer is a regulated damper system with controls. The damper regulates the circulation
of outside air into the enclosure (when the outdoor air conditions are suitable) to reduce the need for
mechanical cooling, save energy, and extend compressor life.
Depending upon the options selected, the damper responds to the enthalpy of the outdoor air. On a call
for cooling from a space thermostat, it operates as follows:
When the enthalpy of the outdoor air is below the set point, the outdoor air damper is proportionally open (and return air damper is proportionally closed) to maintain between 50F and 56F at the
mixed/discharge air sensor. Integral pressure relief allows the interior air to exit the shelter, permitting
outside air to enter the shelter.
When the enthalpy of the outdoor air is above the set point, the outdoor air damper closes to its minimum
position. A call for cooling from the space thermostat brings on mechanical cooling.
An optional built-in adjustable minimum position potentiometer (part number 70012) controls the
amount of outdoor air admitted to meet minimum ventilation requirements.

1.6

Standard Controls
Time Delay/Anti-Short Cycle Timer
The time delay module (delay on make) prevents the compressor from restarting immediately after
interruption of power. The delay interval, which is adjustable from .2 to 8 minutes (factory set at 3
minutes), protects the compressor by allowing internal refrigerant pressures to equalize. For dual units,
set one timer at 3 minutes and the other at 5 minutes.
The time delay does not effect the electric heat circuit.
Low Ambient Control
The low ambient control permits cooling when outdoor ambient temperatures are low. The control
uses a reverse-acting high pressure switch to cycle the condenser fan motor according to liquid refrigerant pressure conditions. Switch closure and fan operation occurs when the pressure reaches 250
PSIG. The switch opens again when the refrigerant pressure falls to 190 PSIG. Therefore, the outdoor
fan always starts after the compressor, and it will cycle frequently during normal operation at low
outdoor conditions.

ComPac AVP12 8/09-5

1.6

Standard Controls (cont'd)

High Pressure Switch
The high pressure switch is mounted on the compressor discharge line. It is electrically connected to a
lockout relay which shuts down the system if the refrigerant pressure rises to 400 PSIG. This protects
the unit if airflow through the condenser is blocked or if the outdoor fan motor fails.
Although the contacts of the high pressure switch close when the refrigerant pressure falls to approximately 300 PSIG, the system must be manually reset once the lockout relay is activated. A manual
reset is necessary to prevent harmful short-cycling. To reset switch, turn primary power off, then back
on or turn thermostat system switch off, then back on.
Loss of Charge Switch
The loss of charge switch is mounted on the liquid line. It is designed to open if the refrigerant pressure
drops to 35 PSIG; it resets when the pressure rises to 60 PSIG. The switch protects the unit if there
is a loss of refrigerant. A manual reset is required to restart the unit. To reset the switch, turn primary
power off and then on or turn the thermostat's system switch offand then to on.
Lock-Out Relay
The lockout relay prevents the unit from cycling on the pressure switch by providing positive shutdown
if the high pressure limit is exceeded. An extra set of dry contacts (normally open) on the relay (Figure
8) may be used for signaling a lockout condition. Once triggered, the relay must be manually reset.
Timed Low Pressure By-Pass
The timed safety bypass provides a current path around the loss of charge switch following each start
for a period of one to three minutes. This bypass is essential when operating mechanical cooling when
ambient temperatures are less than 20F.

1.7

Optional Controls & Packages

Hard Start Kit
Used on single phase equipment to give the compressor higher starting torque under low voltage
conditions.
Coastal Environmental (ComPac I A/C Only)
Recommended for units to be installed near an ocean or on seacoast. Includes corrosion resistant
fasteners, sealed control box, protective coating applied to all exposed internal copper in the condenser
section and an impregnated polyurethane coating on the condenser coil.
Minimum Potential Potentiometer
Used in the ComPac II units with the factory installed economizer. The potentiometer prevents the
economizer from closing completely, assuring that outside air will be brought into the shelter and exhausted whenever the indoor blower is operating. This prevents negative pressurization of the building.
The minimum potential potentiometer is adjustable.

1.8

Electrical Diagrams
The compressor and condenser fan are energized with a contactor controlled by a 24 VAC pilot
signal.
The condenser (outside fan) motor is energized by the same contactor. However, the motor is cycled
on and off by the low ambient control (see low ambient control 1.6).
The indoor evaporator fan motor is controlled by the fan purge on the electronic control board.

ComPac AVP12 8/09-5

NOTE 1

NOTE 2

NOTE 3
TRANSFORMER

GENERAL NOTES:
1. 208/230 VOLT 60 HZ, 1 PH POWER SUPPLY. SEE DATA PLATE FOR AMPACITY & FUSE SIZE.
OPTIONAL DISCONNECT SHOWN.
2. SPEED TAP FOR MULTISPEED MOTORS - SEE MOTOR NAMEPLATE FOR WIRE COLOR.
3. TRANSFORMER IS FACTORY WIRED FOR 230 VOLT OPERATION. FOR LOWER VOLTAGES,
INTERCHANGE ORANGE AND RED LEADS. INSULATE UNUSED LEADS.

Figure 2a. Typical Electrical Schematic - ComPac I A/C, Model AVP12

ComPac AVP12 8/09-5

NOTE 1

NOTE 2

NOTE 3

NOTE 4

GENERAL NOTES:
1. 208/230 VOLT 60 HZ, 1 PH POWER SUPPLY. SEE DATA PLATE FOR AMPACITY & FUSE SIZE.
OPTIONAL DISCONNECT SHOWN. MAKE CONNECTIONS TO TERMINAL BLOCK IF DISCONNECT
NOT SUPPLIED.
2. SPEED TAP FOR MULTISPEED MOTORS - SEE MOTOR NAMEPLATE FOR WIRE COLOR.
3. TRANSFORMER IS FACTORY WIRED FOR 230 VOLT OPERATION. FOR LOWER VOLTAGES,
INTERCHANGE ORANGE AND RED LEADS. INSULATE UNUSED LEADS.
4. OPTIONAL FIELD INSTALLED 270 OHM MINIMUM POSITION POTENTIOMETER.

Figure 2b. Typical Electrical Schematic - ComPac II A/C, Model AVP12

10

ComPac AVP12 8/09-5

1.9

Economizer Components (ComPac II A/C Only)

Damper Actuator:
The damper actuator is a 24V motor that modulates the position of the damper blade. It is capable
of driving a full 90 degrees within 90 seconds. The assembly has a spring return to close the damper
during power outage.
Controls:
The economizer is controlled by the H205A enthalpy control or optional dry bulb sensor.
H205A Economizer Changeover Control:
The H205A enthalpy controller responds to the total heat content of the outdoor air to provide changeover
to outside air for free cooling. The change point (factory set at "D") is adjustable from 53F @ 50%
RH (full counterclockwise) to 78F @ 50% RH (full clockwise). Refer to Figure 4 and Figure 5.
Once the H205A has selected outside air, the mixed air sensor will limit the air temperature delivered
to the space by modulating the damper blade to "mix in" a quantity of inside air to provide a constant
50 to 56F. (Adjustable minimum potentiometer, part number 70012, is optional.)
CONTROL
CONTROL POINT*

CURVE
AT 50% RH

A
72F/23C

B
68F/20C

C
63F/17C

D
58F/14.5C

Full CCW is 55F
*Approximate Deg.

Figure 3. H205A Temperature Control Points

11

ComPac AVP12 8/09-5

The controller modulates the position of the outside air damper in response to input from the enthalpy
and mixed air sensors. The controller is designed to maintain the supply air temperature between 50
to 56F by mixing warm indoor air with cooler outdoor air.
On a call for cooling from the wall-mounted thermostat, if outdoor conditions are suitable, the controller
will open the damper and admit outside air (i.e., economizer cooling). If the outdoor ambient is too
hot or humid, the controller will place the actuator in the closed or minimum open position and activate
mechanical cooling. The compressor is locked out during the economizer cooling mode.

54.4 Degrees
Scaleplate
and Knob

Between

C
B

Index Mark
on Controller

Flat on Shaft
Perpendicular
to Index Mark
on Controller

Figure 4. H205A Control Point Adjustment

Mixed Air Sensor:

The mixed air sensor is a thermistor mounted on a bracket adjacent to the right side of the blower
assembly. The thermistor senses the air temperature entering the structure, and provides a signal to the
economizer controller for modulating the position of the damper. Nominal resistance of the sensor at
77 F is 3000 ohms.

12

ComPac AVP12 8/09-5

Installation
WARNING

Failure to observe and follow Warnings and Cautions and these Instructions could result in
death, bodily injury or property damage. Read this manual and follow its instructions and
adhere to all Cautions and Warnings in the manual and on the Marvair unit..
2.1

Equipment Inspection
Concealed Damage
Inspect all cartons and packages upon receipt for damage in transit. Remove cartons and check for concealed damage. Important: keep the unit upright at all times. Remove access panels and examine
component parts. Inspect refrigerant circuit for fractures or breaks. The presence of refrigerant oil
usually indicates a rupture. If damage is apparent, immediately file a claim with the freight carrier.
Units that have been turned on their sides or tops may have concealed damage to compressor motor
mounts or to the oil system. If the unit is not upright, immediately file a claim for concealed damages
and follow these steps:
1.
2.
3.

2.2

Set unit upright and allow to stand for 24 hours with primary power turned on.
Attempt to start the compressor after 24 hours.
If the compressor will not start, makes excessive noise, or will not pump, return the unit to the
freight carrier.

Installation Requirements
General
1. Inspect unit for completeness. Check for missing parts (e.g. hardware). Refer to the installation
kit information in section 2.3.
2. Remove access panels and check for loose wires. Tighten screw connections.
3. Complete and mail the warranty registration card.
You must consider all of the following when choosing the installation site:
1. Noise. Install the unit so that the least amount of noise will be transmitted to inhabited spaces.
2. Condensate Drainage. Condensate produced during operation must be discharged to a suitable
drain.
3. Placement.
A) Place the unit in a shaded area, if possible.
B) Install it above ground for protection against flooding.
C) The unit exhausts air. Be sure that the airflow is not impeded by shrubbery or other obstructions.
D) When installing multiple units, please note the recommended clearances noted in Table 4.
4. Airflow Requirements:
Note the minimum CFM requirements (Table 1). Keep duct lengths as short as possible. Do not
obstruct airflow through the unit.

Duct work should be designed and installed in accordance with all applicable safety codes and
standards. Marvair strongly recommends referring to the current edition of the National Fire
Protection Association Standards 90A and 90B before designing and installing duct work. The duct
system must be engineered to insure sufficient air flow through the unit to prevent over-heating of

13
ComPac AVP12 8/09-5

the heater element. This includes proper supply duct sizing, sufficient quantity of supply registers,
and adequate return and filter areas. Duct work must be of correct material and must be properly
insulated. Duct work must be constructed of galvanized steel with a minimum thickness of .019
inches. Duct work must be firmly attached, secured, and sealed to prevent air leakage. See section
2.4 for additional duct work requirements.
5. Clearances:
Note the minimum clearances required for proper operation and service. On model AVP12, the
compressor is serviced from the lower left side.
MODEL

MIN. CLEARANCE AROUND

SIDES (SINGLE UNIT)

MIN. CLEARANCE BETWEEN

UNITS (TWO UNITS)

MIN. SPACE
ABOVE UNIT

12

24 inches

18 inches

24 inches

Table 4. Minimum Clearances

6. Codes:
Make sure your installation conforms to all applicable electrical, plumbing, building, and municipal
codes. Some codes may limit installation to single story structures.
7. Electrical Supply:
The power supply must have the appropriate voltage, phase, and ampacity for the model selected.
Voltage must be maintained above minimum specified values listed below. Refer to the data sticker
on the unit for ampacity requirements.
Electrical Rating Designations*
Nominal Voltage

A
208/230

Phase

Minimum Voltage

197

Maximum Voltage

253

* Letters refer to model number code designations. Refer to page 5.

Table 5. Voltage Limitations

2.3

Installation Materials
Accessories:
The package may include other factory-supplied items as follows:
P/N

Description

S/04581

CommStat 3 Controller, Solid State Lead/Lag Controller

S/06671

LL357D3, Lead/Lag Controller with T'stat & Sub-Base; Controls 2 A/C Units

50123

Digital thermostat. 1 stage heat, 1 stage cool. 7 day programmable. Fan switch: Auto &
On. Auto-change over. Keypad lockout. Non-volatile program memory.

50107

Digital thermostat. 2 stage heat, 2 stage cool. 7 day programmable. Fan switch: Auto &
On. Auto-change over. Status LEDs. Backlit display. Programmable fan. Non-volatile
program memory.

80681

Combination Supply and Return Grille for AVP12 ComPac II A/C. Does not include
wall sleeve. (required)

S/01784

Wall Sleeve. (required)

80669

Combination Supply and Return Filter Grille with wall sleeve for AVP12 ComPac I
A/C. (required)

14

ComPac AVP12 8/09-5

Additional Items Needed:

Additional hardware and miscellaneous supplies (not furnished by Marvair) are needed for installation.
For example, the list below contains approximate quantities of items typically needed for mounting a
unit on a wood frame wall structure. Concrete or fiberglass structures have different requirements.
ComPac I and ComPac II A/C Model 12
(6)

5/16" carriage bolts for side mounting flanges. The length needed is typically the wall thickness
plus one inch.

(6)

5/16" washers

(6)

5/16" hex nuts

(2)

3/8" x 1/2" sheet metal screws

Silicone Sealer to seal around cracks and openings

Low voltage multicolored wire cable (i.e. thermostat wire)
Appropriate electrical supplies such as conduit, electrical boxes, fittings, wire connectors,
etc.
High voltage wire, sized to handle the MCA (minimum circuit ampacity) listed on the data
plate.
Over-Current Protection Device sized in accordance with the MFS (maximum fuse size) listed
on the unit data plate.
2.4

Porting and Duct Work

Warning
FIRE HAZARD

Improper adjustment, alteration, service, maintenance or installation could cause serious

injury, death and/or property damage.
Installation or repairs made by unqualified persons could result in hazards to you and
others. Installation MUST conform with local codes or, in the absence of local codes, with
codes of all governmental authorities have jurisdiction.
The information contained in this manual is intended for use by a qualified service
agency that is experienced in such work, is familiar with all precautions and safety
procedures required in such work, and is equipped with the proper tools and test
instruments.
General Information
Note: The following instructions are for general guidance only. Due to the wide variety of installation possibilities, specific instructions will not be given. When in doubt, follow standard and accepted
installation practices, or contact Marvair for additional assistance.
Wall Openings
Measure the dimensions of the supply and return ports on the unit.
Cut the openings in the exterior wall for the supply and return. IMPORTANT: All units with electric
heat must have one inch clearance on all four sides of the supply outlet duct flange on the unit.
The one inch clearance must extend on all sides of the supply duct for the first three feet from
the unit.

15

ComPac AVP12 8/09-5

IMPORTANT: Marvair requires a minimum of one inch from the surface of any supply ducts to
combustible material for the first three feet of the duct.
Ducting
Extensions should be cut flush with the inside wall for applications without duct work.
Applications using duct work should be designed and installed in accordance with all applicable safety
codes and standards. Marvair strongly recommends referring to the current edition of the National
Fire Protection Association Standards 90A and 90B before designing and installing duct work. The
duct system must be engineered to insure sufficient air flow through the unit to prevent over-heating
of the heater element. This includes proper supply duct sizing, sufficient quantity of supply registers,
adequate return and filter area. Ductwork must be of correct material and must be properly insulated.
Duct work must be constructed of galvanized steel with a minimum thickness of .019 inches. Ductwork
must be firmly attached, secured and sealed to prevent air leakage. Do not use duct liner on inside of
supply duct within 4 feet of the unit.
Galvanized metal duct extensions should be used to simplify connections to duct work and grilles. Use
fabric boots to prevent the transmission of vibration through the duct system. The fabric must be U.L.
rated to a minimum of 197F.
Minimum Airflow Requirements
The duct system must be engineered to assure sufficient air flow through the unit even under adverse
conditions such as dirty filters, etc. Use Table 1, CFM at External Static Pressure (Wet Coil) in
section 1.4.
2.5

Fresh Air Hood Installation (ComPac II Air Conditioner only)

1. Cut and remove insulation on the inside of the lower front access panel in the shape of the
rectangular opening. See Figure 5.
2. Insert flange on hood into opening and secure using the two #8 x 1/2 sheet metal screws
supplied.

Figure 5. Fresh Air Hood Installation

Note: The One Ton ComPac I air conditioner (AVP12) does not have a fresh air hood.
2.6

Bracket Installation
1. Model AVP12 has built-in mounting flanges.

16

ComPac AVP12 8/09-5

2.7

Mounting The Unit

1. For wiring into the back of unit, locate the lower of the two knockouts on the wall side of the unit.
Drill a one inch hole in the shelter wall to match this opening. Allow sufficient clearance to run
3/4" conduit through the hole and to the unit.
2. Apply a bead of silicone sealer on the wall side of the mounting flange.
3. Use an appropriate and safe lifting device to stabilize the unit when attaching unit to wall.
4. Make sure that the duct flanges are properly aligned with the wall opening. Adjust as necessary.
5. Note the holes in each side flange. Using the holes for guides, drill holes through the wall with
a 5/16" drill bit. Insert the 5/16" x 5" bolts through the flanges. Install nuts and washers on the
inside of the shelter. Tighten the bolts to secure the unit.
6. Apply a bead of silicone where the mounting flange contacts the shelter wall.
7. On the inside of the shelter, install the wall sleeve (Marvair part number S/01784) in the supply/return
air openings. The sleeve may be trimmed to fit flush with the inside wall.
8. Check the fit of each sleeve to its mating flange for possible air leaks. Apply silicone sealer to close
any gaps. Install the supply/return grille.
9. Proceed to Electrical Connections.

Supply
GRILLE
Return

FOAM AIR SEAL

*The foam is not weatherproof or U.V. resistant. Top of unit should be flashed.

Figure 6. ComPac I and ComPac II A/C Wall Mount Detail (AVP12)

17

ComPac AVP12 8/09-5

2.8

Electrical Connections

WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, and/or
property damage.
Turn off electrical power at fuse box or service panel BEFORE making any electrical
connections and ensure a proper ground connection is made before connecting line
voltage.
Important
All electrical work must meet the requirements of local codes and ordinances. Work should be
done only by qualified persons.
High Voltage Wiring - (Single Units)
The power supply should have the proper voltage, phase, and ampacity for the selected model.
1. Size the incoming power supply lines according to Code requirements. Run the power conductors
through the knockouts on the wall side of the unit, or to those adjacent to the electrical control box.
Use appropriate conduit and strain reliefs.
2. Connect the wires to the input side of the internal breaker or terminal block (L1 & L2 for singlephase units).
3. Install the ground wire on the ground lug.
4. For units designed for operation on 208/230v, 60Hz power supply, the transformer is factory wired
for a 230v power supply. For a 208v power supply, remove the orange lead from the transformer
and connect the red lead. Insulate the orange lead.
Dual Unit Phasing
For applications where one controller operates two units, e.g., the CommStat 3 or LL357D3.
The current model, LL357D3, does not require unit phasing. However, if other devices are connected
to the control system, phasing of the air conditioner is required. Earlier models; i.e., LL357, LL357A,
require the unit to be properly phased.
1. Wire each unit as described in steps 1 through 4 above.
2. Test for proper phasing as follows:
A. Power up the units.
B. Using an AC volt meter set to the 300 volt scale, measure voltage between terminal L1 on the
compressor contactor of unit #1 and terminal L1 on the compressor contactor of unit #2 If
voltage is present, units are wired out of phase and must be rewired.
C. If units are not in phase, turn off power and reverse the field power leads connected to the
internal circuit breaker on one of the units only.
D. Restore power and retest the phase (step B). When the voltage reads "0", the units are in
phase.
E. Turn off power and proceed.
Low Voltage Wiring
1. On single units, pull the low voltage wiring (e.g., 18 gauge 4-conductor Class 2 thermostat wire)

18

ComPac AVP12 8/09-5

from the ComPac A/C into the thermostat / subbase assembly. See Figure 7d for connections to
various thermostats.

2. Mount the thermostat on the wall of the shelter. The thermostat should be located so that the supply
air from the unit does NOT blow directly on to the thermostat. Connect the thermostat to the terminal
block in the ComPac air conditioner as shown in Figures 7a and 7b.
3. On dual units, refer to the Marvair LL357D3 Lead/Lag Controller Specification Sheet or CommStat 3 Controller Specification sheet. Level and install the LL357D3 or CommStat 3 subbase.
Wire the two ComPac units to the Lead/Lag Controller, according to the wiring diagram on the
specification sheet and as shown in Figure 8c or 8d (note: the diagram also appears on the back
cover of the controller).
Remote Signalling: Terminals 5 & 7(N.O.) and 6 & 7 (N.C.) on the ComPac A/C terminal board are
dry contacts which can be used for remote signalling in the event of a/c cutoff on low or high pressure
limit.
Continuous fan operation: For continuous indoor fan operation on single units, install a jumper between
terminals 8 and 3. For continuous indoor fan operation on dual units using the LL357D3, install jumper
between 8 and 3 and remove jumper between 1 and 3.
CommStat 3 Controller (See Figure 7c)
The CommStat 3 Controller by Marvair is a solid state control package designed to operate a fully
or partially redundant air conditioning system for a telecommunication cabinet or shelter. The CommStat 3 Controller is factory programmed with standard industry set points to facilitate installation. If
desired, each of the set points can be quickly and easily changed in the field by the installer. It can be
used with Marvairs ComPac I or II unique vertical packaged wall mount air conditioners or Marvairs
environmental control units. See Commstat 3 Product Data Sheet for installation and programming
instructions.
LL357D3 Lead/Lag Controller (See Figure 7b)
The Marvair LL357D3 is a complete control package designed to operate a fully or partially redundant
air conditioning system. It consists of a two-stage heat and two-stage cool electronic thermostat and
a solid state timer. It can be used with either the Marvair ComPac I vertical packaged wall mount air
conditioner or our unique ComPac II air conditioner with built-in economizer. The LL357D3 provides
environmental control and the security demanded by the communication shelter industry for a backup
unit. The lead/lag controller insures equal wear on both air conditioners while allowing the lag unit
to assist upon demand. The LL357D3 is factory wired, tested, and mounted in an enclosure for quick
installation. Refer to the LL357D3 Product Data Sheet for complete installation instructions.
Thermostat/Sub-Base
Thermostat Range: 40F(4C) to 98F (37C)
Changeover differential: Adjustable, 3F to 10F (1.5C to 5.6C) between heating and cooling.
May be set apart for greater separation.
Inter-stage differential:
Differential is factory set at 2(1.1C) between heating or cooling stages (make and break
points).
Operating differential is approximately 1.9F (1.1C) between stages in heating and cooling.
24 Volt Control
Automatic system switch, No fan signal.
Automatic switch-over between heating and cooling.

19

ComPac AVP12 8/09-5

 Digital display in F or C.
Setpoints are permanently held in memory - no batteries required.
Timing Device
Solid state timer with both 3.5 and 7 day changeover capability.
NOTE: Cut timer circuit wire to provide 3.5 day changeover. Timing accuracy 5%.
Momentary push button for accelerated manual timer advance. (9 seconds = 7 days)
Light emitting diode indicates power on and identifies the lead unit.
Timing logic retention for up to one hour on power loss.
Unit Shutdown/Fire Alarm Systems
Immediate shutdown of the air conditioning system can be accomplished by wiring the normally closed
set of contacts in the fire extinguishing or alarm system across terminals 8 and 10 on the low voltage
terminal board inside the air conditioner. Note: The factory jumper between these terminals must be
removed.
This function cannot be accomplished at the wall thermostat because the fan purge on the electronic
control board inside the unit allows the indoor blower to operate from 10 to 90 seconds following each
cool "on" cycle.
NOTE: The fan purge on the electronic control board allows the indoor fan to run for approximately
10 to 90 seconds after the compressor is off.
5 WIRE WALL THERMOSTAT
G

Five (5) Conductor ColorCoded 18 Gauge Thermostat

Cable (Field Supplied)
NOTE:
Terminals 5 & 7 are normally open dry
contacts and close to indicate lockout.
Terminals 6 & 7 are normally closed dry
contacts and open to indicate lockout.

10

COMPAC A/C TERMINAL BLOCK

*Terminals on thermostat may have RC & RH. If so, install jumper wire between RC & RH.
Note: Some thermostats may require a common. Refer to instructions with thermostat.

Figure 7a. Thermostat Wiring Details

20

ComPac AVP12 8/09-5

MARVAIR/SIMPLE COMFORT THERMOSTAT CONNECTION DIAGRAM

FOR MARVAIR MODPAC II, XCELPAC & ALL COMPAC AIR CONDITIONERS
THERMOSTAT
PART NUMBER
50121/
SC2001

OPTIONAL

50124/
SC3001

Rc

RH

OPTIONAL

50123/
SC3006

Rc

RH

OPTIONAL

50107/
SC3801

W1

Y2

W2

MODPAC II
XCELPAC

ALL COMPAC 10
UNITS

9
COMMON

OPTIONAL

1ST STAGE HEAT

O/B

COMPRESSOR

Y1

FAN

POWER

LOW VOLTAGE
TERMINAL BOARD

LOW VOLTAGE
TERMINAL BOARD

Figure 7b. Thermostat Connection Diagram

Figure 7c. LL357D3 Wiring Diagram & Thermostat Keys

21

ComPac AVP12 8/09-5

COMMSTAT 3

E2

E3

E1

THERMOSTAT
SWITCH TERMINALS

E4

LOR G W C Y R

LOR G W C Y R

POWER
ALARM
NC
DRY
CONTACTS

C
NO

LOW BLDG TEMP

OUTPUT
NC
DRY
CONTACTS

THERMISTOR CONTACTS

#1

NO
HIGH BLDG TEMP
ALARM

#2
NC

DRY
CONTACTS

C
#3

NO

#4 (FACTORY
INSTALLED)

NC

HP/LP LOCKOUT

DRY
CONTACTS

C
NO

CONNECT TO
NORMALLY CLOSED
DRY CONTACTS FROM
SMOKE ALARM
SMOKE ALARM

SMOKE
NC

JUMPER

DRY
CONTACTS

NO

COMPAC
CONNECTION
DESIGNATIONS

TERMINAL BOARD

TERMINAL BOARD

UNIT 1

UNIT 2

COMPAC
CONNECTION
DESIGNATIONS

NOTE:
1. 24 VAC connections only.
2.

For immediate shutdown of air conditioner upon a signal from the smoke alarm, the jumper between terminals 8 and 10 in the ComPac I
and ComPac II units must be removed and a jumper placed from terminals 8 and 3.

3.

When connecting a smoke alarm to the smoke alarm input terminals (normally closed), remove the factory installed jumper wire and
install the smoke alarm leads.

IF LINE VOLTAGE IS BELOW 220 VAC, USE THE 208 TRANSFORMER TAP.

Figure 7d. CommStat 3 Wiring Diagram

22

ComPac AVP12 8/09-5

Start-Up

3.1 Check-Out of Cooling Cycle

Important: Be sure that the crankcase heater (if used) has been energized for at least 24 hours
before starting the unit(s). Double-check all electrical connections before applying power.
Procedure:
1. Set the cooling temperature on the wall thermostat to a point higher than the ambient temperature.
Set the heating temperature to a temperature that is lower than the ambient.
2. Set the thermostat system switch in the AUTO position. Nothing should operate at this time.
3. Set the time delay in the ComPac I or ComPac II A/C control box to three minutes. Check the
changeover setting of the H205A or dry bulb sensor and reset it if needed (ComPac II A/C only).
See Section 1.6.
4. Slowly lower the thermostat's cooling temperature until the switch closes. The indoor fan should
operate.
Once the indoor fan turns on, allow approximately three minutes for the compressor to start. Note that
the outdoor fan may not come on immediately, because it is cycled by refrigerant pressures.
NOTE: (ComPac II A/C only) To check the system operation under different ambient conditions, the
air temperature and enthalpy sensors must be "tricked". When outdoor ambient conditions are higher
than the control setting, a component cooler aerosol may be sprayed directly into the enthalpy sensor
to simulate low enthalpy conditions, causing the economizer damper to open.
Alternately, when outdoor conditions are lower than the set point, a source of heat such as a hair dryer
can be directed on the air temperature sensor to simulate warmer conditions, which will bring on
mechanical cooling and start the compressor.
5. To stop cooling, slowly raise the thermostat cooling to a temperature higher than the ambient.
If the unit fails to operate, refer to the troubleshooting information in Chapter 4.
Follow the same procedure for additional units.
NOTE: The Blower Time Delay Relay (BTR) allows the indoor fan to run for approximately 90 seconds
after the compressor is off. This operation provides a small improvement in system S.E.E.R.

3.2 Check-Out of Heating Cycle

Procedure: (Applies only to units with resistance elements)
1. Raise the heating temperature to a setting which is higher than the ambient temperature. The fan
and electric heat should immediately cycle on.
2. Move the system switch to the "OFF" position. All functions should stop.
NOTE: (ComPac II A/C only) The damper blade should remain closed during the heating cycle (unless the minimum position potentiometer has been set for constant ventilation A fully counterclockwise
position corresponds to full closure of the damper.

23

ComPac AVP12 8/09-5

3.3 A/C Testing with LL357D3

Note: The LL357D3 does not require the units to be in phase.

Procedure: (A/C Testing with LL357D3 Lead/Lag Control for Two Units)

1. Set the cooling temperature on the wall thermostat to a point higher than the ambient temperature.
Set the heating temperature to a temperature that is lower than the ambient temperature. Turn the
selector switch to the off position.
2. Set the time delay on unit No. 1 to 3 minutes, and No. 2 to 5 minutes.
3. Set the change over setting of the enthalpy control to the d setting (ComPac II A/C only).
4. Provide power to A/C units and turn disconnects on.
5. Check incoming power to each unit. For units designed for operation on 208/230v, 60hz power
supply, the transformer is factory wired for a 230 power supply. For a 208 power supply remove
the orange lead from the transformer and connect the red lead. Insulate the orange lead.
6. Cooling. Turn the selector switch on the thermostat to the auto position. Slowly lower the cooling
temperature until the switch closes. The indoor fan should operate on the lead unit. Once the indoor
fan turns on, allow approximately 3 to 5 minutes for the compressor to start. Note that the outdoor
fan may not come on immediately because it is cycled by refrigerant pressures. Next, lower the
temperature until the switch closes. Follow the above procedures for the lag unit.

The green light on the lead lag control should be on. One amber light will be on to identify the lead
unit. The other light should be off. If the lag unit comes on with the lead unit the light for the lag
unit will not come on. You should never have all 3 lights on at one time.

Allow the units to run for 2 to 3 minutes then check the temperature differential between the return
air and the supply air with digital thermometer. The temperature differential should be between 12
and 20 degrees depending on ambient temperature.

Next, slowly raise the cooling temperature until the switch opens. The compressor and outdoor
fan should turn off. The indoor fan will continue to run for 90 seconds until the fan purge times
out. Raise the temperature until the switch opens. The lead unit will shut down accordingly to the
same procedures as outlines above.

Note: (ComPac II A/C only) To check the system operation under different ambient conditions,
the air temperature and enthalpy sensors must be tricked. When outdoor ambient conditions are
higher than the control setting, a component cooler aerosol may be sprayed directly into the enthalpy
sensor to stimulate low enthalpy conditions, causing the economizer damper to open.

Alternately, when outdoor conditions are lower than the set point, a source of heat such as a hair
dryer can be directed on the enthalpy sensor to simulate warm conditions, which will bring on
mechanical cooling and start the compressor.

7. Heating. Slowly raise the heating temperature until the switch closes. The fan and electrical heat
should immediately cycle on. The unit should start blowing warm air in 2 to 3 minutes. Next, raise
the temperature until the switch closes. Follow the above procedures for lag unit.

Hold the manual advance button in for nine seconds the lead lag lights should switch. Next, slowly
lower the temperature until the switches open. The lag unit should shut down immediately. Next,
slowly lower the temperature until the switch opens, the lead unit should shut down immediately.

8. Replace thermostat cover and panels on the unit.

24

ComPac AVP12 8/09-5

4.1

Troubleshooting

Overview
A comprehensive understanding of the operation of the ComPac A/C is a prerequisite to troubleshooting. Please read the Chapter 1 for basic information about the unit.

Marvair's ComPac air conditioners are thoroughly tested before they are shipped from the factory.
Of course, it is possible that a defect may escape undetected, or damage may have occurred during
transportation. However, the great majority of problems result from installation errors.
If you experience difficulties with the ComPac A/C, please review the installation steps in Chapter
2.
Much time can be saved by taking a thoughtful and orderly approach to troubleshooting. Start with a
visual check - are there loose wires, crimped tubing, missing parts, etc? Begin deeper analysis only
after making this initial inspection.
The troubleshooting information in this manual is basic. The troubleshooting section contains problem/solution charts for general problems, followed by a compressor section.
Not every problem can be anticipated. If you discover a problem that is not covered in this manual, we
would be very grateful if you would bring it to the attention of our service department for incorporation
in future revisions.
As always, please exercise caution and good judgement when servicing the ComPac A/C. Use only safe
and proven service techniques. Use refrigeration goggles when servicing the refrigeration circuit.

WARNING
The refrigerant circuit has hot surfaces, and the electrical voltages inside of
the unit may be hazardous or lethal. SERVICE MAY BE PERFORMED ONLY BY
QUALIFIED AND EXPERIENCED PERSONS.
4.2

Failure Symptoms Guide

PROBLEM/SYMPTOM

A. Unit does not run.

NOTE: An internal anti-short-cycle
timer will prevent the unit
from starting for .2 to 8
minutes following start-up.

LIKELY CAUSE(S)

CORRECTION

1. Power supply problem.

1. Check power supply for adequate phase and voltage.

Check wiring to unit and external breakers or fuses.

2. Tripped internal disconnect.

2. Check internal circuit protection devices for continuity.

3. Shut off by external thermostat or

thermostat is defective.

3. Check operation of wall-mounted thermostat.

4. Unit off on high or low pressure limit. 4. Reset pressure switch.

B. Unit runs for long periods or continuously; cooling is insufficient.

5. Internal component or connection

failure.

5. Check for loose wiring. Check components for failure.

1. Dirty filter or reduced airflow

1. Check air filter(s). Check blower operation. Remove

airflow restriction.

2. Low refrigerant.

2. Check for proper charge and possible refrigerant leak.

3. Component failure.

3. Check internal components, especially compressor for

proper operation.

4. Unit undersized for job.

4. Add additional units for greater capacity.

25

ComPac AVP12 8/09-5

PROBLEM/SYMPTOM

LIKELY CAUSE(S)

C. Unit cycles on high/low pressure

limit.

D. Unit blows fuses or trips circuit

breaker.

CORRECTION

1. Loss or restriction of airflow.

1. Check blower assembly for proper operation. Look

for airflow restrictions, e.g.. the air filter. Check blower
motor and condenser fan.

2. Restriction in refrigerant circuit.

2. Check for blockage or restriction, especially filter drier

and capillary tube assembly.

3. Refrigerant overcharge (following

field service)

3. Evacuate and recharge to factory specifications.

4. Defective pressure control.

4. Check limit cutout pressures. Control is set to actuate at

approximately 35 PSIG (low pressure) and 400 PSIG (high
pressure).

1. Inadequate circuit ampacity.

1. Note electrical requirements in Chapter 2 and correct

as necessary.

2. Short, loose, or improper connection 2. Check field wiring for errors.

in field wiring.

E. Water on floor near unit.

F. No space heating or reduced heating

(units equipped with resistance
elements)

4.3

3. Internal short circuit. Loose or

improper connection(s) in unit.

3. Check wiring in unit. See wiring and schematic diagrams. Test components (especially the compressor)
for shorts.

4. Excessively high or low supply voltage or phase loss (3 only).

4. Note voltage range limitations specific to the compressor troubleshooting section.

1. Obstruction in condensate line.

1. Check for clog or restriction.

2. Obstruction or leak in condensate

pan.

2. Check pan for leak or blockage.

3. Unit is not level.

3. Level unit.

1. Defective heating element(s).

1. Check resistance element(s) for continuity.

2. Thermal limit open.

2. Check continuity across thermal limit switch.

3. Defective heater relay.

3. Check relay for proper operation. Replace if defective.

4. Open thermal cut-out (TCO).

4. Check across TCO (adjacent to element(s)) for continuity. It is normally closed.

Compressor Troubleshooting
NOTE: It is important to rule out other component failures before condemning the compressor.
The following electrical tests will aid diagnosis:
1. Start-Up Voltage: Measure the voltage at the compressor terminals during start-up. The voltage
must exceed the minimum shown in Table 5, section 2.2, or compressor failure is likely. A low
voltage condition must be corrected.
2. Running Amperage: Connect a clip-on type ammeter to the (common) lead to the compressor.
Turn on the supply voltage and energize the unit. The compressor will initially draw high amperage;
it should soon drop to the RLA value or less. If the amperage stays high, check the motor winding
resistances.

26

ComPac AVP12 8/09-5

NOTE: Feel the top of the compressor to see if it has overheated. If it is hot, the internal overload
may be open. You may have to wait several hours for it to reset.
3. Motor Winding Resistances: Using a digital volt-ohm meter (VOM), measure the resistance
across the compressor windings as shown below.
SINGLE
PHASE

C
R2
S

R1
R3

R3 > R2 > R1
R3 = R2 + R1

Resistance can be measured as shown above. Any deviation from above values could indicate a
defective compressor.

4. High Voltage/Insulation Test: Test internal leakage with a megohmeter. Attach one lead to the
compressor case on a bare metal tube and to each compressor terminal to test the motor windings.
A short circuit at high voltages indicates a motor defect. Do not do this test under vacuum.
5. On single phase models, check the capacitor by substitution.

27

ComPac AVP12 8/09-5

5.1

Parts List

Parts List

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

ComPac I and II (AVPxxAC)

Description

Item

12

Compressor (Comp)
ACA (1 Ph, 230 V, Reciprocating)
Compressor Capacitor, ACA
Compressor Contactor (CC)
ACA (1 Phase)
Condenser Coil
Outdoor Fan Motor (OFM) Standard
Outdoor Motor Capacitor (OFMC)
Fan Blade
Evaporator Coil
Indoor Motor (IBM)
Indoor Motor Capacitor (IBMC)
Indoor Blower - Left Hand
Indoor Blower - Right Hand
Capillary Tube/Strainer Assy (includes 2.050 x 36" caps)
Heating Element (EH) (2.2 kW)
Heating Element (EH) (3.6 kW)
Dual Limit (DL) (3.6 kW)
Limit Switch (EHL) (2.2 kW)
Limit Switch (OTL) (3.6 kW)
Heat Relay (2.2 kW)

10009
50260
50200
60211
40141
50350
30170
60210
40140
50350
30029 (Set)
20319
70139
51469
70006
70205
70005
50205

Heat Contactor (3.6 kW)

50020

18

Fuse Link (FL) (2.2 kW)

80000

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Control Transformer, 40 va (Tran)

50141
Transformer (ACD Only)
n/a
Blower Time Delay Relay (BTR)
50419
Lockout Relay (LOR)
50214
Clip for Low Vibration
01257
Adjustable Tme Delay Relay (TD)
70063
Timed Low Pressure By-Pass (TLPBP)
70071
Control Board (Alt. for Items 21 - 25)
70281
Terminal Board (TB)
80786
Disconnect
70178
Terminal Block
n/a
High Pressure Switch (HPS)
70080
Loss of Charge Switch (LPS)
70047
Motor Mounting Bracket, OFM
80422
Motor Mounting Bracket, IBM
n/a
Economizer Package Actuator (EPA)
40101
Terminal Lug
80271
H205A Enthalpy Control (EC)
70230
Mixed Air Relay (MAR)
50164
Mixed Air Sensor (MAS)
70229
Filter Drier
n/a
2" Pleated Filter (CII only)
80172
Low Ambient Fan Cycle Control*
S/03998
*S/03998 is the field replacement for the factory installed fan cycle control (20175). Includes swivel tee.

5.2 Illustrations
Illustrations to be provided at a later date.

28

ComPac AVP12 8/09-5

Maintenance
6.1 Scheduled Maintenance
Marvair strongly recommends that the air conditioner be serviced a minimum of twice a year once
prior to the heating season and once prior to the cooling season. At this time the filters, evaporator coil,
condenser coil, the cabinet, and condensate drains should be serviced as described below. Also at this
time, the air conditioner should be operated in the cooling and heating cycles as described in Chapter 3,
Start-Up. In addition to this seasonal check-out, the ComPac A/C should be maintained as follows:
Air Filter
Replace the air filter whenever it is visibly dirty.
Evaporator
If the evaporator becomes clogged or dirty, it may be cleaned by careful vacuuming or with a commercial evaporator cleaning spray. DO NOT use a solvent containing bleach, acetone, or flammable
substances. Turn off power before cleaning. Be careful not to wet any of the electrical components.
Be sure the unit has dried before restarting.
Condenser
Periodically inspect the outdoor condenser coil and the cabinet air reliefs for dirt or obstructions.
Remove foreign objects such as leaves, paper, etc.
If the condenser coil is dirty, it may be washed off with a commercial solvent intended for this purpose.
TURN OFF POWER BEFORE CLEANING! Be sure that all electrical components are thoroughly
dry before restoring power.
Cabinet
The cabinet may be cleaned with a sponge and warm, soapy water or a mild detergent. Do not use
bleach, abrasive chemicals or harmful solvents.
Drains
Regularly check the two condensate drains. Check each line to insure that condensate flows freely.
If a commercial drain solvent is used, flush out the drain pan and system with plenty of fresh water to
prevent corrosion.
Lubrication
Oiling of the condenser fan motor or the evaporator blower motor is not recommended.

29

ComPac AVP12 8/09-5

Warranty
7.1 Limited Product Warranty
If any part of your Marvair Air Conditioner, Heat Pump or Unit Ventilator fails because of a manufacturing defect within fifteen months from the date of original shipment from Marvair or within twelve
months from the date of original start-up, whichever is the earlier date, Marvair will furnish without
charge, EXW Cordele, Georgia, the required replacement part. Any transportation, related service
labor, diagnosis calls, filter, driers, and refrigerant are not included. The owner must provide proof
of the date of the original start-up. The owners registration card filed with Marvair, the contractors
invoice, the certificate of occupancy or similar document are examples of proof of the date of the
original start-up.
In addition, if the hermetic compressor fails because of a manufacturing defect within sixty months
from the date of original shipment from Marvair, Marvair will furnish without charge, EXW Cordele,
Georgia, the required replacement part. Any related service labor, diagnosis calls, filter, driers and
refrigerant are not included. Marvair will pay for non-priority shipping costs of the compressor during
the first twelve months of the warranty period. After the first twelve months of the warranty period, all
costs of shipment and risk of loss during the shipment of the compressor shall be the responsibility of
the owner.
The owner of the product may ship the allegedly defective or malfunctioning product or part to
Marvair, at such owners expense, and Marvair will diagnose the defect and, if the defect is covered
under this warranty, Marvair will honor its warranty and furnish the required replacement part. All
costs for shipment and risk of loss during shipment of the product to Marvair and back to the owner
shall be the responsibility and liability of the owner. Upon written request by an owner, Marvair may
arrange for remote diagnosis of the allegedly defective or malfunctioning product or part but all costs
for transportation, lodging and related expenses with regard to such diagnostic services shall be the
responsibility and liability of the owner.
An owner requesting performance under this Warranty shall provide reasonable access to the allegedly
defective or malfunctioning product or part to Marvair and its authorized agents and employees.
This warranty applies only to products purchased and retained for use within the U.S.A., Canada, and
Mexico. This warranty does not cover damage caused by improper installation, misuse of equipment
or negligent servicing.
THIS WARRANTY CONSTITUTES THE EXCLUSIVE REMEDY OF ANY PURCHASER OF
A MARVAIR HEAT PUMP OR AIR CONDITIONER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR USE, TO THE FULLEST EXTENT
PERMITTED BY LAW. IN NO EVENT SHALL ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR USE EXCEED THE TERMS OF THE APPLICABLE WARRANTY
STATED ABOVE AND MARVAIR SHALL HAVE NO OTHER OBLIGATION OR LIABILITY. IN
NO EVENT SHALL MARVAIR BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR MONETARY DAMAGES.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE-TO-STATE. Some states do not allow limitations
or exclusions, so the above limitations and exclusions may not apply to you.

30

Rev. 902
Supersedes 7/02

ComPac AVP12 8/09-5