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How To Design, Operate, Maintain

. How to Design
(For Safety, Health, Environmental, Performance)

Engineering Design, Safety Equipment & Safety systems

Engineering Environmental Design, Equipment
Environmental systems, Emission Control
Technology Design, Laboratory Equipment &
Performance systems

. How to Operate
(For Safety, Health, Environmental, Performance)
Personal Function & Characteristic
Personal Knowledge Need
Work Instruction (Commissioning, Operating)
Emergency Plan
Operation Cancellation

- Start, Operate, Shutdown

-

. How to Maintain
(For Safety, Health, Environmental, Performance)
Checklist
Inspection
Repair

Thermal Fluid Heaters

Heat Transfer System



() 343oC
316oC 1,525 psig

6 Over Heat

(Air Lock)

Over Heat


...


( )

Over Heat
Film Temperature Thermal
Degrade

Flue Gas Thermostat

 - (Acetone Insoluble)


1 18.3.49
2 29.4.49
3 12.11.50 .
4 .. 51 ()
5 14.5.51 ()
6 24.9.51 ( Biogas)
( website ; www.diw.go.th)
7 25.3.55
. .
8 7.1.56 .

 1
18 .. 49 ( )

~ 3.5

 2 /
29 ..49 ()


(Low Flow)

&

(Liquid Hammer)


30OC
40 mm.
250OC ~69 mm.
= 69 40 = 29 mm.

400OC ~ 119 mm.

= 119 40 = 79 mm.
(FLEXIBLE
JOINT)

 3
. 12 .. 50

 3
. 12 .. 50
(Hot Oil)

-


-
()
-

 4
.. 51 ()


~5
5 1
7000
250 OC

(100OC)
Heating Coil Coil
Low Flow
Overheat

 5 /
14 .. 2551 ()

15

Pressure Gauge

,
, Thermal Cracking , low boiling


/ 14 .. 2551


/ 14 .. 2551

 6
. . 25 ..2555


4


Wet Scrubber

15

Over
Heat

 7
. 7 .. 2556 : .
4
(Max) 270 0C
9
2 22.00 - 8.00 . 08.00 - 18.00 .

18.00 . 100
HP 5 HP
by pass
19.30 .

20.00 .

,

% = ,
Expansion Tank
x .

= x x
, x . x (-) = ,
= ,x . = ,
Over
Flow


Exp.T Air Lock
5 HP

5 HP
100 HP




Air Lock

Heating Coil (Low Flow)
Circulating Pump 5 HP 100
HP Heating Coil
(Over Heat)

Commissioning of Thermal Fluid System

Pre-Heat
0-100

10 1 (50-60 )

110-130

5 1 ()

150-160

3 1 ()

10 1

Preventive Maintenance
Before Operation
Fluid level check in expansion tank
Fluid Flowrate
Pressure Gauge
etc

After Operation
Cool down
Sample Analysis


Deterioration of Heat Transfer Oil
Thermal cracking
forming low boiling volatile fraction reduced flash point fire hazards
Fouling/carbonation
- Deposit on pipe lining reduced heat transfer efficiency
- Overloading of carbonised material in oil viscosity increase reduced
flow further reduction in heat transfer efficiency
Oxidation
normally not significant in heat transfer system unless due to poor
design of expansion tank or lack of inert gas isolation


Monitoring of Heat Transfer Fluid Condition

(kinematic viscosity)

Cracking

Polymerization

(flash point)

Cracking

(TAN)

Oxidation

()

Cracking,
Polymerization

Heat Transfer Systems Basic Design Criteria
10 10 Tips for Selecting Thermal Fluid Heaters

Types of Heat Transfer Media

Important Engineering Data for Heat Transfer Fluids

Commissioning of Thermal Fluid System
8
8 Tips to Extend Your Thermal Fluid System's Service Life


Thermal Fluid Systems Safety

The Start Up Procedure

The Shutdown Procedure
Standard Operating Procedures
Draining Procedure
Recharging Procedure
Starting the System after Recharging Procedure

Heat Transfer Fluids Condition Monitoring & System Maintenance
Deterioration of Heat Transfer Oil
(Carbon deposit)