Escolar Documentos
Profissional Documentos
Cultura Documentos
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Copyright 2014 PTC Inc. and/or Its Subsidiary Companies. All Rights Reserved.
User and training guides and related documentation from PTC Inc. and its subsidiary companies (collectively
"PTC") are subject to the copyright laws of the United States and other countries and are provided under a license
agreement that restricts copying, disclosure, and use of such documentation. PTC hereby grants to the licensed
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only for internal/personal use and in accordance with the license agreement under which the applicable software
is licensed. Any copy made shall include the PTC copyright notice and any other proprietary notice provided
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to make copies for such purposes.
Information described herein is furnished for general information only, is subject to change without notice, and
should not be construed as a warranty or commitment by PTC. PTC assumes no responsibility or liability for any
errors or inaccuracies that may appear in this document.
The software described in this document is provided under written license agreement, contains valuable trade
secrets and proprietary information, and is protected by the copyright laws of the United States and other
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Important Copyright, Trademark, Patent, and Licensing Information: See the About Box, or copyright notice,
of your PTC software.
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Date
04/07/2014
Description
Initial Printing of:
Milling using Creo Parametric 3.0
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The course you are about to take will expose you to a number of learning offerings that PTC
University has available. These include:
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Instructor-led Training (ILT) The ideal blend of classroom lectures, personal demonstrations,
hands-on workshops, assessments, and post-classroom tools.
Pro/FICIENCY This Web-based, skills assessment and development-planning tool will help
improve your skills and productivity.
eLearning Libraries 24/7 access to Web-based training that will compliment your instructor-led
course.
Precision LMS A powerful learning management system that will manage your eLearning
Library and Pro/FICIENCY assessments.
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PTC University additionally offers Precision Learning Programs. These are corporate learning
programs designed to your organizations specific goals, current skills, desired competencies, and
training preferences.
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Whatever your learning needs are, PTC University can help you get the most out of your PTC
products.
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Europe
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In addition, you can access the PTC Web site at www.ptc.com. Our Web site contains the latest
training schedules, registration information, directions to training facilities, and course descriptions.
You can also reach technical support, and register for online service options such as knowledge
base searches, reference libraries, and documentation. You can also find general information about
PTC, PTC Products, Consulting Services, Customer Support, and PTC Partners.
Precision Learning
Precision Learning in the Classroom
PTC University uses the Precision Learning methodology to develop effective, comprehensive class
material that will improve the productivity of both individuals and organizations. PTC then teaches
using the proven instructional design principal of Tell Me, Show Me, Let Me Do:
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Topics are introduced through a short presentation, highlighting the key concepts.
These key concepts are then reinforced by seeing them applied in the software application.
You then apply the concepts through structured exercises.
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After the course, a Pro/FICIENCY assessment is provided to enable you to assess your
understanding of the materials. The assessment results will also identify the class topics that
require further review.
At the end of the class, you will either take a Pro/FICIENCY assessment via your PTC University
eLearning account, or your instructor will provide training on how to do this after the class.
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Each student that enrolls in a PTC class has a PTC University eLearning account. This account will
be automatically created if you do not already have one.
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A Pro/FICIENCY assessment from the course content that generates a Recommended Learning
Report based on your results.
A Web-based training version of the course, based on the same instructional approach of lecture,
demonstration, and exercise. The Recommended Learning Report will link directly to sections
of this training that you may want to review.
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Please note that Web-based training may not be available in all languages. The Web-based training
is available in your account for one year after the live class.
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PTC uses a role-based training approach. The roles and the associated training
are graphically displayed in a curriculum map. Curriculum maps are available for
numerous PTC products and versions in the training section of our Web site at
http://www.ptc.com/services/edserv/learning/paths/index.htm.
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Please note that a localized map may not be available in every language and that the map above is
partial and for illustration purposes only.
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Before the end of the class, your instructor will review the map corresponding to the course you
are taking. This review, along with instructor recommendations, should give you some ideas for
additional training that corresponds to your role and job functions.
Training Agenda
Introduction to Manufacturing
Creating Manufacturing Models
Configuring Operations
Using Reference Models
Using Workpiece Models
Creating and Using NC Model Assemblies
Creating and Configuring a Work Center
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01
02
03
04
05
06
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Module
Module
Module
Module
Module
Module
Module
Day 1
Module
Module
Module
Module
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Module 12
Module 13
Module 14
Module 15
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Day 3
Day 4
Day 5
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23
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Module
Module
Module
Module
Module
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18
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Module
Module
Module
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Day 2
Table of Contents
Milling using Creo Parametric 3.0
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Module 3
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Configuring Operations
2014 PTC
Module 3 | Page 1
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Scenario
Close Window
FADAL_EXAMPLE.ASM
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Milling\Operations_Configure
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Task 1:
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You need to configure an operation that involves specifying a machine tool by selecting a
pre-configured fadal Work Center. You also assemble a fixture that represents the fadal machine
tool. You configure the machine zero coordinate system for the operation. This involves creating
a new coordinate system in the manufacturing model. This coordinate system references model
geometry from the fixture assembly. Finally, you specify the retract plane relative to the machine
coordinate system.
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Task 2:
Assemble a fixture.
1. Click Operation
from the Process group.
Open the Fixture Setup tab.
Click Add Fixture
.
Select FADAL_VMC.ASM, and click Open.
Module 3 | Page 2
2014 PTC
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Task 3:
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You can select many alternative references to configure coordinate systems. In this case,
you could have selected three orthogonal surfaces to locate the coordinate system.
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2014 PTC
Module 3 | Page 3
Task 4:
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Click Refit
Click Close
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Click Save
3. Save the manufacturing model and erase all objects from memory.
Module 3 | Page 4
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Module 4
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2014 PTC
Module 4 | Page 1
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Scenario
You need to assemble reference models to two different manufacturing models. You start by
opening the mold cavity manufacturing model and assemble the mold cavity part using the Merge
by Reference option. This option copies all the mold cavity geometry into one merge feature in
the reference model.
MOLD_CAVITY.ASM
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Milling\Reference_Models
Close Window
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Task 1:
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You then open the cover manufacturing model and assemble the cover part using the Inherited
option. The Inherited option gives you the flexibility to modify geometry and features on the inherited
reference part without changing the original cover part if required.
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Module 4 | Page 2
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8. Click Regenerate
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An external merge feature has been created in the new reference model. Note the
geometry of the merge feature cannot be edited directly; however, additional features can
be added to the new reference model as required. In addition, the merge feature can be
updated to display any changes from the original reference part.
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Click Save
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9. Save the manufacturing model and erase all objects from memory.
Click Close Window
Task 2:
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Task 3:
2014 PTC
Module 4 | Page 3
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Note that an external inheritance feature has been created in the new reference model.
You can edit inherited features without changing the original reference part.
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5. Suppress a number of reference model features that are not required for machining in the
first operation.
In the model tree, select feature HOLE 1.
Press CTRL and select features EXTRUDE 4 and EXTRUDE 6 in the model tree.
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Right-click and select Suppress
Click OK to suppress the related round features.
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7. Click Regenerate
Module 4 | Page 4
2014 PTC
8. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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2014 PTC
Module 4 | Page 5
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Module 4 | Page 6
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Module 5
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2014 PTC
Module 5 | Page 1
Scenario
Close Window
GEARBOX_CASTING.ASM
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Milling\Workpiece_Models
Task 1:
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You need to create a workpiece in a manufacturing model using the Inherited Features option. The
workpiece represents a casting, so you need to suppress a number of features in the workpiece
and add material to the workpiece to ensure the workpiece accurately represents the as-cast
version of the casting.
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An external inheritance feature has been created in the new workpiece part. You can edit
inherited features in the workpiece part without changing the original part. This is useful if
you want to edit the workpiece to represent the as-cast version of the model.
Module 5 | Page 2
2014 PTC
Task 2:
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Click Extrude
from the Shapes group.
Right-click and select Define Internal Sketch.
Cursor over the workpiece model, then
right-click and select the hidden surface on
GEARBOX_CASTING_WRK.PRT, as shown.
Click Sketch.
In the model tree, select the VERTICAL datum
feature, and then select the HORIZONTAL
datum feature as sketching references.
In the References dialog box, click Close.
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Click Project
from the Sketching group in the ribbon.
Select the Loop option.
Cursor over the workpiece model, and right-click until the top surface on the
GEARBOX_CASTING_WRK.PRT highlights, as shown.
Select the highlighted surface.
Click Accept to select the outer loop of edges, as shown.
2014 PTC
Module 5 | Page 3
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Click OK
from the Sketcher toolbar.
Press CTRL + D to return to the standard
orientation.
In the dashboard, edit the depth to 2.
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Click Complete Feature
Select GEARBOX_CASTING.ASM in the
model tree.
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7. Click Regenerate
You could also vary the dimensions of the external inheritance features in the gearbox
casting workpiece if required.
8. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
Module 5 | Page 4
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Module 8
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2014 PTC
Module 8 | Page 1
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Scenario
Close Window
Milling\Tools_Configuring
Task 1:
FADAL_TOOLS.ASM
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You need to configure a number of tools for an existing fadal-vmc Work Center. You create a
number of new tools and retrieve some existing tools from a tool library. You also configure a solid
tool and add it to the Work Center configuration.
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Module 8 | Page 2
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You can store cutting data for specific stock materials with tools. You can then use this
cutting data when creating NC sequences.
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You can use the Material and Number of Flutes parameters with a machinability database
to determine cut feed and spindle speed.
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Module 8 | Page 3
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Task 2:
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You can manually set data values for cutting data or you can read them in from existing
data files. You can do this by clicking Read DB.
Create new tools in the FADAL_VMC Work Center.
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Click New Tool
Select SPOT DRILL from the Type drop-down
list.
Notice the tool geometry graphic updates.
Type SPOT_DRILL_12 in the Name text box.
Type CARBIDE in the Material text box.
Edit the geometry parameters, as shown.
Select the Settings tab.
Type 5 in the Tool Number text box.
Type 5 in the Offset Number text box.
Click Apply, to update the tool information.
Notice that the tool is added to the tool table,
as shown. The tools are ordered by tool
position.
Module 8 | Page 4
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Task 3:
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Click New Tool
Select BALL MILL from the Type drop-down
list.
Notice that the tool geometry graphic updates.
Type BEM_12_0 in the Name text box.
Type CARBIDE in the Material text box.
Type 2 in the Number of Flutes text box.
Edit the geometry parameters, as shown.
Select the Settings tab.
Type 7 in the Tool Number text box.
Type 7 in the Offset Number text box.
Click Apply to update the tool information.
Notice that the tool is added to the tool table,
as shown.
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The tool information is saved to a file named spot_drill_12.xml. All saved tools are stored
in the current pro_mf_tprm_dir folder (or the current working directory if no tool folder
is specified). You can then manually move the saved tool file to a suitable sub-folder.
Repeating this process enables you to add tools to a tool library.
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2014 PTC
Module 8 | Page 5
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Task 4:
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Click Save
from the Quick Access toolbar.
Note that the tool information is stored with the manufacturing model.
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Click Open
from the Quick Access toolbar.
Select BEM_25_0_SOLID.PRT and click Open.
Module 8 | Page 6
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Changing the dimension symbols to length, cutter_diam, and corner_radius creates a link
between the tool model's dimensions and the corresponding tool parameters.
Notice that the solid model tool has a coordinate system named TIP. This represents
the tool tip (often referred to as the control point). This point specifies the X-, Y-, and
Z-positions for the tool in NC sequences.
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2014 PTC
Module 8 | Page 7
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Module 8 | Page 8
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Click Cutting Tools
Notice this opens the Tools Setup dialog box,
as shown.
Click OK to close the Tools Setup dialog box.
The tool information can be saved with the
Work Center configuration.
Select FADAL_VMC in the model tree.
Select Save Work Center from the Work
Center drop-down menu, in the Machine Tool
Setup group.
11. Save the manufacturing model and erase all objects from memory.
Click Close
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Click Save
2014 PTC
Module 8 | Page 9
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Module 8 | Page 10
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Module 11
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2014 PTC
Module 11 | Page 1
Milling\Face_Cover
COVER_FACING.ASM
Close Window
Task 1:
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Scenario
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in the dashboard.
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Task 2:
Module 11 | Page 2
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Click Play
.
Notice that the toolpath follows the outline of
the selected model surface. You can change
this by editing the TRIM_TO_WORKPIECE
parameter value.
Click Close.
6. Edit the trim to workpiece parameter.
Select the Parameters tab.
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Click Play
.
Notice that the toolpath now follows the outline
of the workpiece, as shown.
Click Close.
2014 PTC
Module 11 | Page 3
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Task 3:
Alternatively, you can adjust the outline of the toolpath by using a mill window.
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Click Play
.
Notice that the toolpath now follows the outline
of the mill window, as shown.
4. Click Close.
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Task 4:
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Alternatively, you can adjust the outline of the toolpath by using a mill surface.
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Click Play
.
Notice that the toolpath now follows the outline
of the mill surface, as shown.
Click Close.
Module 11 | Page 4
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Edit the sequence parameters to adjust the approach and exit moves,
the step depth, and the cut angle.
Task 5:
.
Click Edit Machining Parameters
Edit the following parameters.
Edit STEP_DEPTH to 4.
Edit CUT_ANGLE to 90.
Edit APPROACH_DISTANCE to CUTTER_DIAM/2.
Edit EXIT_DISTANCE to CUTTER_DIAM/2.
Click OK.
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Click Play
.
Click Close.
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2014 PTC
Module 11 | Page 5
Task 6:
Edit the sequence parameters to adjust the over travel on each pass
and the initial and final edge offsets.
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Click Edit Machining Parameters
2. Edit the following parameters.
Edit START_OVERTRAVEL to 25.
Edit END_OVERTRAVEL to 25.
Edit ENTRY_EDGE to CENTER.
Edit CLEARANCE_EDGE to CENTER.
Click OK.
3. Orient the model using a named view.
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Click Play
.
Click Close.
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You specify which part of the tool to measure the over travel on each pass by changing the
ENTRY_EDGE and CLEARANCE_EDGE to CENTER. Configuring START_OVERTRAVEL
and END_OVERTRAVEL to 25 causes the center of the tool to move 25 mm past the
machined surface for each approach move and each exit move.
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You can configure the edge offset parameters to move the toolpath toward or away from
the initial and final edges (passes). A positive value moves the toolpath into the machined
surface. A negative value moves it away from the machined surface.
8. Click Close.
.
9. Click Complete Feature
10. Press CTRL + D to return to the standard orientation.
Module 11 | Page 6
2014 PTC
Task 7:
Create a material removal feature to cut away the machined volume from
the workpiece for the face milling sequence.
Click Close
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Click Save
2. Save the manufacturing model and erase all objects from memory.
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Notice the automatic cut created in the workpiece. This also appears as a feature in the
model tree.
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2014 PTC
Module 11 | Page 7
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Module 11 | Page 8
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Module 12
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2014 PTC
Module 12 | Page 1
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Scenario
Milling\Volume
ELECTRODE.ASM
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Click Extrude
.
Right-click and select Define Internal Sketch.
Select the top surface of the workpiece.
Click Sketch.
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4.
5.
6.
Close Window
Task 1:
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You need to create a volume milling sequence to rough out material for an electrode. You use an
extruded mill volume which you trim to the reference model. You also extend the mill volume and
configure approach walls to get the desired toolpath.
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11. Click OK
12. Right-click and select Flip Depth Direction.
13. Edit the depth to 52.
14. Click Complete Feature
You have created an extruded mill volume. You can now subtract the reference model from
the mill volume geometry using the trim functionality.
Module 12 | Page 2
2014 PTC
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You can offset mill volume walls to extend the mill volume beyond the edges of the
workpiece.
Task 2:
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18. Click OK
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You can also configure approach walls to avoid plunging into the workpiece material.
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2014 PTC
Module 12 | Page 3
7. In the model tree, select EXTRUDE 1, then right-click and select Hide
8. In the Graphics toolbar, select Hidden Line
9. In the model tree, select VOLUME MILLING, then right-click and select Play Path
10. In the Play Path dialog box, click Play
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Task 3:
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You can hide mill volumes to enable easier viewing of toolpaths. You can unhide mill
volumes for editing when required.
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The automatic cut is created in the workpiece. The cut geometry is based on the stock
allowance parameter values in the volume milling sequence.
2. Save the manufacturing model and erase all objects from memory.
from the Quick Access toolbar.
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Click Save
Click Close
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Module 12 | Page 4
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Scenario
Milling\Volume_Mill_Window
Task 1:
HOUSING.ASM
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Close Window
You need to create a volume milling sequence to machine the inside of a pocket in the housing
component. During the creation of this sequence, you create a sketched mill window to specify
the machined volume.
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in the dashboard.
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in the dashboard.
Click Sketch
Select datum plane NC_ASM_FRONT in the
model tree as the sketch orientation reference.
Click Sketch.
Orient the sketching plane parallel to the
screen.
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from the
Select Corner Rectangle
Rectangle drop-down menu in the Sketching
group.
Sketch a rectangle, as shown.
Middle-click to finish sketching.
Edit the sketch dimensions, as shown.
.
Click OK
Press CTRL + D to return to the standard
orientation.
.
Click Complete Feature
Notice that a mill window is created, as shown.
Task 2:
2014 PTC
Module 12 | Page 5
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Notice that the toolpath machines up to the edge of the mill window outline. You can
edit this by changing mill window options.
10. Click Complete Feature
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11. In the model tree, select the MILL WINDOW 1, then right-click and select Edit Definition
12. Select the Options tab.
Select the On window contour option.
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Notice that the toolpath now machines onto the edge of the mill window outline, as shown.
16. Review the simulation and click Close.
17. Press CTRL + D to return to the standard orientation.
Module 12 | Page 6
2014 PTC
18. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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2014 PTC
Module 12 | Page 7
Scenario
Close Window
BLOCK_CUSTOMIZE.ASM
Milling\Volume_Toolpaths
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Task 1:
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You need make the volume milling sequence more efficient. You can do this using the customize
functionality.
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Click Play
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This manufacturing model does not contain a workpiece to enable easier viewing of the cut
motions.
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The tool machines across each pocket region by region. However, you need to change the
CUT_ANGLE to 90 degrees when the tool machines the three smaller pockets. You can do
this by editing the toolpath using the customize functionality.
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Module 12 | Page 8
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Notice that the new cut motions supersede the original automatic cut motions. You can
remove the original cut motions as they are no longer required.
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Notice that the tool machines the first region of the pocket with a cut angle of 0 degrees,
and then machines the next three regions of the pocket with a cut angle of 90 degrees.
2014 PTC
Module 12 | Page 9
Click Close
.
.
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Module 12 | Page 10
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Module 13
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2014 PTC
Module 13 | Page 1
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Scenario
Milling\Profile_Cover
COVER_PROFILE.ASM
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Close Window
Task 1:
You need to create a profile milling sequence to machine the inside of a pocket in the cover
component. During the creation of this sequence, you adjust sequence parameters and create lead
in and lead out motions to enable correct application of cutter compensation.
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This manufacturing model does not contain a workpiece. You can still create NC
sequences, but material removal after creating NC sequences is not possible.
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Module 13 | Page 2
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Notice the toolpath makes two profile passes. You can apply lead in and lead out motions
by editing manufacturing parameters.
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Click Play
.
Click Close.
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Notice that lead in and lead out motions are now created, as shown. You can adjust the
entry and exit moves as required.
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Click Play
.
Click Close.
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Notice that the over travel distance removes any witness lines from the machined surfaces.
2014 PTC
Module 13 | Page 3
Click Play
.
Click Close.
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Task 2:
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Notice that during the lead in and lead out moves, cutter compensation is applied, as shown.
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Module 13 | Page 4
2014 PTC
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Click Play
.
Click Close.
The approach and exit location on the profile is based on the axis position. Notice that the
NORMAL_LEAD_STEP is zero as this move is controlled by the position of the axis.
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Click Play
.
Notice that the toolpath now makes two
passes at each depth, as shown. This reduces
the lateral depth of cut.
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again.
Click Play
Notice the tool increments horizontally by 3
between each profile pass, as shown.
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13. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
2014 PTC
Module 13 | Page 5
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Module 14
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Module 14 | Page 1
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Scenario
Close Window
Task 1:
CAP_STRAIGHT.ASM
Milling\Surface_Straight-Cap
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You need to machine the top surface of the cap part using a semi-finish surface milling sequence.
You first create a mill surface as a reference for surface milling sequences. You then create a
semi-finish sequence by creating a straight cut surface milling sequence using a 25 millimeter
ball end mill.
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This manufacturing model does not contain a workpiece to enable easier viewing of mill
surface geometry.
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in the Extend
Click Complete Feature
dashboard.
Notice the extended surface on the model, as
shown.
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Module 14 | Page 3
Task 2:
Create a semi-finish surface milling NC sequence using the Straight Cut option.
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Notice that the tool machines past the edges of the model surfaces to the edge of the larger
mill surface, but the step-over is too large to produce an acceptable surfaced finish.
Module 14 | Page 4
2014 PTC
8. Edit the scallop height to control the step-over distance, and edit the profile stock allowance.
Click Step Parameters
.
9. Edit PROF_STOCK_ALLOW to 0.15.
10. Edit SCALLOP_HGT to 0.1. Click OK.
11. Click Screen Play.
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Click Play
.
Click Close.
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Notice that the resulting step-over has been reduced and is now calculated using the
SCALLOP_HGT parameter, as shown. Notice also 0.15 millimeters of stock are remaining
on the machined surface. Notice that the tool also machines over the opening in the top
surface. You can change this using the SCAN_TYPE parameter. In addition, the cut
direction is parallel to the X-axis of the sequence coordinate system, which is controlled
by the CUT_ANGLE parameter.
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Click Play
.
Click Close.
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Modifying the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top
surface. Modifying the CUT_ANGLE to 90 degrees changes the direction of the cutting
motions.
Notice that the tool performs a lacing move between passes. This is controlled by the
LACE_OPTION parameter.
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Module 14 | Page 5
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Click Play
.
Zoom in to a lacing move on the toolpath, as
shown.
Press CTRL+D to return to the standard
orientation.
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You can unhide and redefine this mill surface at any time, as required.
Click Save
Click Close
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19. Save the manufacturing model and erase all objects from memory.
from the Quick Access toolbar.
from the Quick Access toolbar.
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Module 15
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Module 15 | Page 1
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Scenario
Close Window
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Milling\Surface_Isolines
Create a surface milling NC sequence using the From Surface Isolines option.
Task 1:
You need to machine the top surface of the cap part and leave a small amount of stock remaining on
the part. An extended mill surface has already been created to be used as a machining reference.
You create a from surface isolines surface milling sequence using a 25 millimeter ball end mill.
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Module 15 | Page 2
2014 PTC
Click Play
.
Review the simulation and click Close.
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Notice that the cut direction follows the contour of the surface (UV vectors) instead of a true
linear cut. Notice that the tool machines past the edges of the model surfaces to the edge
of the larger mill surface. The tool also machines over the opening in the mill surface. You
can change this using the SCAN_TYPE parameter. You can also improve the surface finish
by reducing the SCALLOP_HGT parameter value, and you can leave stock remaining on
the surface by editing the PROF_STOCK_ALLOW parameter value.
9. Edit the manufacturing parameters to produce a more efficient toolpath.
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11.
12.
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Notice that the resulting step-over has been reduced to provide a better surface finish.
Modifying the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top
surface. Notice also 0.1 millimeters of stock now remain on the machined surface.
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You can unhide and redefine this mill surface at any time, as required.
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Module 15 | Page 3
18. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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Module 16
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Module 16 | Page 1
Scenario
Close Window
Milling\Surface_Cut-Line
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Task 1:
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You need to finish machining the top surface of the cap model. You create a cut line surface milling
sequence using a 25 millimeter ball end mill.
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Click the Milling group drop-down menu and select Cut Line Milling
3. From the Tool Manager drop-down menu, select the 25_BEM tool.
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Click Edit Machining Parameters
In the Edit Parameters dialog box, click File > Open.
Select the FINISH_SURF.MIL parameter file, and click Open.
Notice that you can edit these parameters to precisely meet your requirements at any time.
Click OK.
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Click Play
.
Click Close in the Play Path dialog box.
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Notice that the toolpath gradually changes shape between the start and end cut lines. You
can also improve the surface finish by reducing the SCALLOP_HGT parameter value.
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Click Play
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Notice that the resulting step-over has been reduced to provide a better surface finish.
14. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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Module 17
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Module 17 | Page 1
Scenario
Milling\Surface_Advanced
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Click Play
Review the simulation and click Close.
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Task 1:
CAP_CHECK_SURFS.ASM
Close Window
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You need to adjust the surface milling sequence to avoid the clamp surfaces. You also need to
configure approach and exit motions to remove witness lines on the machined surface.
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Notice that the toolpath may be gouging into the vise at the beginning and end of each
pass. You can check and correct this.
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20. Adjust the check surface stock allowance. In the ribbon, click Step Parameters
the Update group.
21. Edit CHK_SRF_STOCK_ALLOW to 2.
22. Click OK.
23. Click Play Path > Screen Play.
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Click Play
.
Notice that the toolpath is adjusted to avoid
the check surfaces.
Task 2:
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Use Customize to split the automatic cut motion and configure approach and
exit motions to remove witness lines on the machined surface.
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Module 17 | Page 3
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Click Play
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Notice that the tool now makes a tangent approach move before machining the surface.
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9. Save the manufacturing model and erase all objects from memory.
from the Quick Access toolbar.
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Click Save
Click Close
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Module 18
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Module 18 | Page 1
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Scenario
Milling\Roughing_Mold-Core
MOLD_CORE.ASM
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Close Window
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Task 1:
You create a roughing sequence and then re-roughing sequence to machine the mold core. You
edit parameters to apply high speed machining methods. The re-roughing sequence machines
material remaining from the roughing sequence.
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Click Play
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Click Repaint
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Notice that the tool is making passes at approximately 5 millimeter depth increments. You
need to modify the ROUGH_SCALLOP_CONTROL and ROUGH_SCALLOP parameters
to create additional passes between the roughing passes.
.
Click Edit Machining Parameters
If necessary, click All.
Select DURING from the ROUGH_SCALLOP_CONTROL drop-down menu.
Edit ROUGH_SCALLOP to 0.4.
Click OK.
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Module 18 | Page 3
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Notice that the tool has created additional passes between the initial roughing passes.
The ROUGH_SCALLOP_CONTROL parameter enables you to create the passes either
during or after the initial roughing passes. The ROUGH_SCALLOP parameter specifies the
maximum allowable scallop height on the walls of the cavity. The resulting scallop height is
now reduced, leaving a more uniform thickness of remaining material.
15. Click Close in the Play Path dialog box.
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Click Edit Machining Parameters
Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down menu.
Select NO from the ROUGH_SCALLOP_CONTROL drop-down menu.
Click OK.
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Click Play
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Notice that the toolpath now maintains the cut direction. You can round the sharp corner
moves using the SMOOTH_SHARP_CORNERS option.
18. Click Resume Feature
.
19. Select the Parameters tab.
.
Click Edit Machining Parameters
Select MAX_RADIUS from the SMOOTH_SHARP_CORNERS drop-down menu.
Edit SMOOTH_RADIUS to 10.
Click OK.
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Notice that the sharp corners have been rounded. Setting SMOOTH_SHARP_CORNERS
to MAX_RADIUS rounds sharp corners using the largest possible radius between 10%
and 100% of the SMOOTH_RADIUS value.
21. Click Close in the Play Path dialog box.
Task 2:
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Click Re-Rough
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Click Edit Machining Parameters
In the Edit Parameters dialog box, click File > Open.
Select the RE_ROUGH.MIL parameter file, and click Open.
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Notice that you can edit the stored parameter values as required.
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Notice that the tool machines only the areas where the previous roughing sequence could
not reach.
7. Click Close in the Play Path dialog box.
8. Click Complete Feature
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Module 18 | Page 5
9. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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Module 19
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Module 19 | Page 1
Scenario
Milling\Finish_Mold-Core
MOLD_CORE_FINISH.ASM
Close Window
Create a finishing NC sequence and edit sequence parameters to optimize the toolpath.
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Task 1:
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You create a finishing sequence to finish machine the mold core. You edit parameters to apply
high-speed machining methods. Note that roughing and re-roughing sequences have already been
created for this operation.
3. Click Finishing
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Click Edit Machining Parameters
In the Edit Parameters dialog box, click File > Open.
Select the FINISH.MIL parameter file, and click Open.
Note that you can edit the stored parameter values as required.
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7. If
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Notice that the tool machines both steep and shallow areas. It creates profile cuts for
the steep areas and spiral scanning cuts for the shallow areas. You can change these
options if required.
Click Play
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Notice that the tool creates a crosscut toolpath, machining both the steep and shallow
areas in a series of straight cuts.
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Click Edit Machining Parameters
Select SHALLOW_CUTS from the FINISH_OPTION drop-down menu.
Select SPIRAL_3D_EQUIDISTANT from the SHALLOW_AREA_SCAN drop-down menu.
Click OK.
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Module 19 | Page 3
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Click Play
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Notice that the toolpath now machines only the shallow area, and scans the shallow area
using a constant 3-D step-over.
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Notice that the tool machines both steep and shallow areas. It creates spiral scanning
cuts with a constant 3-D step-over for the shallow areas and creates profile cuts for the
steep areas.
21. Review the simulation and click Close in the Play Path dialog box.
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23. Save the manufacturing model and erase all objects from memory.
Click Close
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Click Save
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Module 20
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Module 20 | Page 1
Scenario
Close Window
Milling\Slot
FIXING_PLATE.ASM
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Task 1:
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You create a 3-axis trajectory milling sequence to machine a slot in a fixing plate. You create two cut
motions and specify approach and exit moves. You also create a sketched tool for the sequence.
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4. Select Centerline
from the Centerline types
drop-down menu in the Sketching group.
Sketch a vertical centerline.
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Click Save
Click OK
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You can save the sketched tool configuration with the workcell ready for future use, or save
it with the manufacturing model.
Task 2:
Create a 3-axis trajectory milling sequence and configure cut motion options.
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Module 20 | Page 3
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Notice that the cut motion appears, as shown. You can create additional cut motions as
required. The cut motions are joined to form one toolpath.
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repeatedly to single
Click Next Record
step through the toolpath until you reach the
end.
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Notice that the two cut motions are joined to form a single toolpath.
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13. Review the simulation and click Close in the Play Path dialog box.
14. Click Done Seq.
15. Save the manufacturing model and erase all objects from memory.
Click Save
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Module 21
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Module 21 | Page 1
Create
Create
Create
Create
Create
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Scenario
Close Window
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Create two drill groups one for the seven holes on the stepped face and
the other for the holes in the bolt hole pattern.
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Task 1:
BRACKET_DRILL.ASM
Milling\Drilling_Bracket
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You need to machine holes in a new machining bracket fixture. You create drill groups to enable
easy selection of the holes for the holemaking sequences. You center-drill all the holes in the model.
You create a holemaking sequence to drill the seven holes on the stepped face of the model. You
then drill and tap the four holes in the bolt hole pattern on the top face of the model and finish by
drilling and boring the large hole on the top face.
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Task 2:
1. Click Standard
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Module 21 | Page 3
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in the Drilling
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.
Click Play
Notice that all holes on the model are
center-drilled, as shown.
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8. Review the simulation and click Close in the Play Path dialog box.
9. Click Complete Feature
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Task 3:
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1. Click Standard
.
2. Click Tool Manager
3. Select the DRILL_14_0 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
Edit CUT_FEED to 200.
Edit BREAKOUT_DISTANCE to 2.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 1500.
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Click Play
.
Click the CL Data bar to make the CL data
visible.
Notice that all holes on the stepped surface
are drilled, as shown.
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Notice that the BREAKOUT_DISTANCE is added to the depth of all holes drilled using the
THRU ALL option.
7. Click Close in the Play Path dialog box.
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1. Click Standard
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.
2. Click Tool Manager
3. Select the DRILL_15_5 tool, and then right-click and select Select tool and return.
4. Select the Parameters tab.
Edit CUT_FEED to 200.
Edit BREAKOUT_DISTANCE to 2.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 1500.
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Module 21 | Page 5
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Click Play
.
Notice that four holes on the top surface are
drilled, as shown.
Create a holemaking sequence to tap the four holes in the bolt hole pattern.
from the Holemaking Cycles group.
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1. Click Tapping
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Task 5:
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Module 21 | Page 6
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.
Click Play
Notice four holes on the top surface are
tapped, as shown.
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Task 6:
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Create a holemaking sequence to drill the large hole on the top face of the model.
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1. Click Standard
.
2. Click Tool Manager
3. Select the DRILL_24_0 tool, and then right-click and select Select tool and return.
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Module 21 | Page 7
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1. Select Boring
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Task 7:
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Click Play
.
Notice that the large hole is drilled, as shown.
from the Boring types drop-down menu in the Holemaking Cycles group.
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.
Click Play
Notice that the large hole is counter bored, as
shown.
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7. Review the simulation and click Close in the Play Path dialog box.
8. Click Complete Feature
9. Save the manufacturing model and erase all objects from memory.
Click Save
Click Close
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Module 21 | Page 9
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Module 23
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Module 23 | Page 1
Scenario
Create a standard drilling step to center drill holes in the plate model.
Task 1:
PLATE.ASM
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Milling\Process_Plate
Close Window
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4. In the Manufacturing Process Table dialog box, click Insert > Step > Drilling step.
Type CENTER_DRILLING in the Name field.
Click OK to create a standard drilling step.
In the Drilling dashboard, click Complete Feature
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Notice that the status column indicates a missing tool for the drilling step.
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Notice that the status column indicates missing parameters for the drilling step, as shown.
7. Click Edit
.
Select the Parameters tab.
Edit CUT_FEED to 150.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 500.
In the dashboard, click Complete Feature
Notice that the status column in the process table indicates missing holesets.
Module 23 | Page 2
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Click Play
Notice that the selected holes are center
drilled, as shown.
Click Close in the Play Path dialog box.
Task 2:
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2. In the process table, click Insert > Step > Drilling step.
Type DRILL_10_0_HOLES in the Name field.
Click OK to create a standard drilling step.
In the Drilling dashboard, select No tool from the Edit Tool drop-down menu, and click
.
Complete Feature
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Module 23 | Page 3
3. Click Edit
Notice that the status column indicates a missing tool for the drilling step.
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5. Click Edit
.
In the Drilling dashboard, select the
Parameters tab.
Edit CUT_FEED to 200.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 1500.
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Notice that the status column indicates missing parameters for the drilling step, as shown.
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Notice that the status column in the process table indicates missing holesets, as shown.
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Click Edit
.
In the Drilling dashboard, select the
References tab.
Click Details.
Select the Individual Axes.
Press CTRL and select the four 10 millimeter
holes on the model, as shown.
7. Configure the hole depth.
In the Holes dialog box, select the Depth
tab. Notice that the End Depth is configured
to Auto, and Measure is configured to By
shoulder, as shown.
Click OK in the Holes dialog box.
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Click Play
Notice that the selected holes are drilled.
Click Close when finished.
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Create a standard drilling step to drill the 30 millimeter diameter hole in the plate model.
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2. In the Manufacturing Process Table, click Insert > Step > Drilling step.
Type DRILL_30_0_HOLE in the Name field.
Click OK to create a standard drilling step.
In the dashboard, select No tool from the Edit Tool drop-down menu, and click Complete
.
Feature
2014 PTC
Module 23 | Page 5
Notice that the status column indicates a missing tool for the drilling step.
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5. Click Edit
.
In the dashboard, select the Parameters tab. .
Edit CUT_FEED to 200.
Edit BREAKOUT_DISTANCE to 2.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 800.
Notice that the status column indicates missing parameters for the drilling step, as shown.
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Notice that the status column in the process table indicates missing holesets, as shown.
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Click Edit
.
In the dashboard, select the References tab.
Click Details.
Select the Individual Axes.
Select the 30 millimeter hole on the model, as
shown.
7. Configure the hole depth.
Select the Depth tab and click Through All
from the End drop-down list.
Click OK in the Holes dialog box.
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.
Click Play
Notice that the selected hole is drilled, as
shown.
Notice that the BREAKOUT_DISTANCE is
added to the hole depth in the CYCLE/DRILL
statement in the CL data.
Click Close when finished.
Task 4:
Create a countersink drilling step to countersink the four blind holes in the plate model.
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2. In the Manufacturing Process Table, click Insert > Step > Drilling step.
Type COUNTERSINK_10_0_HOLES in the Name field.
Select COUNTERSINK from the Type drop-down list.
Click OK to create a standard drilling step.
In the Countersinking dashboard, select No tool from the Edit Tool drop-down menu,
.
and click Complete Feature
.
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3. Click Edit
Notice that the status column indicates a missing tool for the drilling step.
Notice that the status column indicates missing parameters for the drilling step, as shown.
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Module 23 | Page 7
5. Click Edit
.
In the Countersinking dashboard, select the
Parameters tab. .
Edit CUT_FEED to 150.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 800.
.
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Notice that the status column in the process table indicates missing holesets, as shown.
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Click Edit
.
In the Countersinking dashboard, select the
References tab.
Click Details.
Select the Individual Axes.
Press CTRL and select the four 10 millimeter
holes on the model, as shown.
7. Configure the hole start surface and depth.
Select the Depth tab.
Select the top surface of the model as the
Start surface, as shown.
Edit the Countersink Diameter value to 18 and
press ENTER.
Click OK in the Holes dialog box.
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Notice that four NC sequences are added to the model tree listing, as shown.
Click Close
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Click Save
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10. Save the manufacturing model and erase all objects from memory.
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Module 23 | Page 9